Pumping Unit
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Transcript of Pumping Unit
PT. SUSTRACO ADIKREASI Taman Tekno Industrial Estate, Block A2-29, BSD-Sector XI
Tangerang-INDONESIA
U.A.E Rep.Office :
Discovery Garden Bldg 101 unit VI – Dubai
Ph : (971) 55 1926 427, (971) 50 825 3305, Fax : (971) 444 23 859
COMPANY PROFILE
Production Services
1. Integrated Artificial Lift Services - Sucker Rods Pump System - ESP System - PCP System - Gaslift System - Hydraulic Rod Pump - Hydraulic Jet Pump 2. Well Testing & Separator Service 3. Scale & Paraffin Removal 4. Automation & Scada System 5. Workshop Facility
Our Production Services Production Services
Production Services
Pumps Beam pumps , rod pumps or sucker rod pumps refer to an artificial lift system that uses a surface power source to drive a downhole pump assembly. A beam and crank assembly at the surface (often called a "pump jack") creates reciprocating motion, which is converted to a vertical motion in a sucker-rod string that connects to the downhole pump assembly. The pump contains a plunger and valve assembly to impart vertical fluid movement. Due to its long history, sucker rod pumping is a very popular means of artificial lift. Roughly two-thirds of the producing oil wells around the world use this type of lift. Limitations to this system technology arise with deeper and/or more deviated wells. Sucker rod pumps are not generally considered applicable to offshore installations. We provided the integrated Rod Pumps system as follows:
Advantages 1. High System Efficiency (45-60%) 2. Surface Prime Mover 3. Economical to Repair and Services 4. Positive Displacement/Strong Drw 5. Production Flexibility 6. High Temperature Cap (Max. 550 F)
7. High Salvage Value Disadvantages 1. Limited Production Rate (Max. 2000 Bfpd) 2. Limited Lift (Max. 3000 Meter) 3. Limited API (10-30) 4. Low Efficiency-High Gas Contain (Gas Lock) 5. Poor Resistant of Abrasion 6. Incompatible with Deviated Wells 7. Rod/Tubing Wear in some Direct/Horz Well
LINEAR or REGULAR ROD PUMP (LRP) DOWNHOLE ROD PUMP (RP) RP AUTOMATION SYSTEM RP SURFACE FACILITY (VSD) RP DOWNHOLE GAS SEPARATOR RP SAND TRAP RP SCALLING & PARAFFIN -LKC RP STUFING BOX RP SCADA/DATA TRANSIT RP APPLICATION ENGINEERS RP INSTALLATION SERVICES RP REPAIR FACILITY
Production Services
Production Services
About 15 to 20 percent of almost one million wells worldwide are pumped with some form of artificial lift employing electric submersible pumps. In addition, ESP systems are the fastest growing form of artificial lift pumping technology. They are often considered high volume and depth champions among oil field lift systems. Found in operating environments all over the world, ESPs are very versatile
Advantages 1. High Production Rate System (Max. 60,000 BFPD) 2. High Lifting Capability (Max. 15,000 Ft) 3. Compatible for Deviated Wells Disadvantages 1. Low System Efficiency (35-60%) 2. Poor Resistance of Abrasion 3. High Capital & Operation Cost 4. Limited Temperature Capability (max. 325 F)
We provide :
ESP PUMP
ESP CABLE
ESP SURFACE FACILITY
ESP DOWNHOLE MONITORING
ESP COMPLETION SYSTEM
ESP PENETRATOR SYSTEM
ESP SPLICING MATERIALS
ESP SCADA/DATA TRANSIT
ESP APPLICATION ENGINEERS
ESP INSTALLATION SERVICES
ESP & CABLE REPAIR FACILITY
ESP SUPPORTING MFGR :
- ESP CABLE SPOOLER
- ESP SKID SYSTEM
- ESP OFFLIFTING TOOLS
Production Services
PUMP RATE 50-2500 BFPD
SETTING DEPTH UP TO 3500 FT
ABLE FOR 4.1/2” PROD CASING
LOW VOLTAGE ESP MOTOR APPLICATION
LOW COST PUMP
ESP DUAL COMPLETION PURPOSE
COMPACTIBLE TO REDA & WG
ESPCP (LOW RATE ESP MOTOR)
Production Services
The PCP is a closely related technology to the ESP. PCPs consist of a helical bore that rotates inside a similar helical cavity. The rotation of the bore creates cavities with negative pressure (vacuum) to open and close, forcing fluid up through the pump body.
Advantages 1. High System Efficiency (60-75) % 2. Wide Range to Produce High Viscosity Fluid (API, 5-
45) 3. Ability to Produce large concentration of Sand 4. Ability to Tolerate High % of Free Gas 5. No Valve or Reciprocating Parts to Clog, Gas Locker
or Wear 6. Good Resistance of Abrasion 7. Low Capital & Operating Cost
Disadvantages 1. Medium Production Rate (Max. 12,000 Bfpd) 2. Limited Lift (Max. 3000 Meter) 3. Limited Temperature Capability (max. 325 F) 4. Incompatible with Deviated Wells 5. Sensitivity to Fluid Environment 6. Rod/Tubing Wear in some Direct/Horz Well
We provide :
PCP DOWNHOLE PUMP
PCP DRIVE HEAD
PCP AUTOMATION SYSTEM
PCP SURFACE FACILITY (VSD)
PCP GAS SEPARATOR
PCP SANDTRAP
PCP SCALLING & PARAFFIN -LKC
PCP FLOW TEE
ESP SCADA/DATA TRANSIT
PCP APPLICATION ENGINEERS
PCP INSTALLATION SERVICES
PCP REPAIR FACILITY
PCP SUPPORTING MFGR :
- PCP GEARBOX
- PCP STRING ACCESSORIES
Production Services
Hydraulic Pump Unit (HPU)
Hydraulic Pumping Unit (HPU) is a substitute for conventional surface pump jack equipment that transform mechanical energy into hydraulic energy and used to move the polish rod network
Power Pack Our Hydraulic Pumping Unit (HPU) come with 3 Power Pack 1.Gas Engine 2.Diesel Engine 3.Electric Motor
Technical Specification Operation can be fully automated or manual by configuring the panel.
A hydraulic cylinder is the actuator or "motor" side of this system. The "generator" side of the hydraulic system is the hydraulic pump which brings in a fixed or regulated flow of oil to the hydraulic cylinder, to move the piston. The piston pushes the oil in the other chamber back to the reservoir
Production Services
A hydraulic jet pump works effectively in a variety of down hole situations ranging from working in a deviated or crooked hole, to moving high solids and sand content. With NO MOVING PARTS DOWNHOLE, the Jet Pump System is the most attractive solution to operators working in unique situations where dependable, efficient and cost effective artificial lift is required JET PUMP APPLICATION & ADVANTAGES Production Capacity : 10 – 800 BFPD Lifting Capacity : up to 12,000 Ft Rigless Installation and Services More Efficient Pump with Reduce Horse Power Reduce Downtime, Less production lost Simple appropriate design for deviated and slim hole application Able to operate in worst sandy well No moving parts-Reducing downhole wearing, less maintenance.
Production Services
At downstream we specialize in filling the needs of the petroleum industry, with products designed to withstand the rigors of oil and gas production. We understand that the ability to separate oil, gas, and water in oilfield operations is critical; that’s why we provide a wide range of robustly engineered 2 and 3 phase separators. Two phase separators are designed specifically for gas and oil, while 3 phase separators are designed for gas, oil, and water. Vertical separators are designed primarily for intermediate gas-oil ratios, while horizontal separators are suited for high gas-oil ratios and constant flow wellstreams. These high pressure separators are available in vertical or horizontal configurations, with a wide range of sizes and capacities. Augmenting our line of separators are Surface Equipment’s vertical gas scrubbers. These units are designed to accommodate streams that have moderately low liquid contents. Scrubbers operate in the same way that 2 and 3 phase separators do, however, scrubbers typically include vane packs due to the low liquid content
Horizontal Pumping System Application : Water injection well Water Disposal Pump Pipeline Booster Crude Oil Transfer Condensate Transfer Jets Pumps Fluid Pump for downhole Flow rate capacity from 25-30,000 BFPD
Production Services
Production Services
Production Services
SPR System Application : Prevent your downhole well & Pipeline from Scale & Paraffin Electromagnetic impact down to 6000 Ft and 15,000 Ft Lateral Less maintenance, low voltage consumption Applicable for all artificial lift unless ESP system.
Process visualization with Artificial lift Intelligence Our SCADA system offers maximum functionality and a user-friendly user interface. With this configurable and scalable system, you have the advantage of absolute openness to both the office environment and to production. An integrated process database and Artificial lift Intelligence, for example, ensure transparency in production (downhole pressure, Temperature, Production Flow rate, Fluid Level, etc) . Numerous options and add-ons extend and expand the scope of performance. All required data will transmit to the end user by satelite or local GSM transmitter. The end user would able to control the pump performance such as Pump Rotary Speed or Motor Frequency as per required by touch the controller only from the remote area.
The scope of the criteria cover the needs of SCADA systems including communications with other systems, instrumentation, and networks. The guide has attributes tailored for oil and gas organizations, and allows those involved in a SCADA selection process to make quicker and
improved decisions. We know where they need additional insight and the features that enable current best practices in SCADA and the solution needs to be fit for this purpose. This includes solutions that: 1. Integrate well with both upstream and midstream data systems, sensors to enterprise databases 2. Manage change throughout the network, accommodating service and maintenance 3. Deliver on custody transfer requirements 4. Offer the lowest long term cost of ownership, with maximized reliability
Production Services
Drilling Services
PT. SUSTRACO ADIKREASI Taman Tekno Industrial Estate Block A2/29
BSD Sector XI, Tangerang, INDONESIA
Ph:+62 21 723 0163 (hunting), Fax: +62 21 7279 0025
U.A.E Rep Office
Discovery Garden Bldg 101 Unit VI-DUBAI
Ph:(971) 55 192 6427, (971) 50 825 3305. Fax: (971) 44 423 859
Indonesia Headquarter Office Luhung Kushonggo - President Director Email : [email protected] Ph : +62 811 811 1919 Fajar Wahyudoro – Drilling Manager Email : [email protected] Ph : +62 856 286 9755 Firza Budiani – Sales Support Manager Email : [email protected] Ph : + 62 815 187 6497
Dubai Regional Office Arief Abad - Regional Manager Email : [email protected] Hanum – Sales & Marketing Manager Email : [email protected]