Pumping en Print REV3 ABB

8/12/2019 Pumping en Print REV3 ABB

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Water Industry Sector

Products and solutions for pumping stationsEnhanced plant performance, efficiencyand reliability


2/82 Products and solutions for pumping stations

Moving Water Everywhere

A global challenge

Nearly twenty percent of the worlds energy is employed for

pumping and a majority of that is used for water pumping, a

key process in the water lifecycle.Pumping stations are used for reliable and efficient transport

and distribution of fresh water to guarantee the availability

of this precious resource for human consumption, and

for industrial and agricultural production, for waste water

discharge or for seawater intake at desalination plants.

The chal lenges for creat ing new infrastructures as well

as modernization of existing ones are not only limited to

ensure the basic availability of water but also to guarantee a

sustainable development considering important factors like

energy efficiency, productivity, reliability and life cycle cost.

Technology and process know-how

The ABB portfolio includes products and solutions covering

the entire electrical and automation scope for pumping station

projects: drives and motors, soft-starters, low, medium andhigh-voltage switchgears and components, transformers,

instrumentation, control products and PLCs (Programmable

Logic Controllers), DCS (Distributed Control Systems), and

optimization and asset management tools.

Moreover ABB provides engineered packages as well as

turnkey pumping stations, including electrical and mechanical

BoP (Balance of Plant).

- Complete and reliable portfolio

- System integration and optimization

- A presence in over 100 countries


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From Products to Turnkey Projects

A leader for integrated solutions

ABB combines in-house technology with process know-how

to develop complete and integrated solution. We serve end

users, EPC contractors, and pump OEMs, delivering turnkeypumping stations, integrated systems, power and automation

products.

ABB is the ideal partner for large water transfer projects and

can take the responsibility for building complete solutions,

including pumping stations, electrical substations, pipeline

control systems, and communication networks. By serving as

a single interface for the project, we reduce costs significantly.

Electrical balance of plant

ABB offers integrated electr ical balance of plant solutions

for pumping stations. We have the knowledge to assess the

degree of customization required, and we have the electricalproducts and services to create a fully integrated solution.

Electrical balance of plant covers electrical equipment and

systems from pump level up to grid connection, ensuring

that the pumping station runs efficiently, safely, and reliably.

ABB (eBoP) solut ions include the following equipment and

systems: high-voltage substations, grid connections, medium-

voltage systems, low-voltage systems, emergency systems,

and facility management. ABB is a single source for design,

engineering, supply, installation, commissioning, testing, and

maintenance, reducing the cost of ownership.

- Design

- Engineering

- Procurement

- Installation

- Commissioning

- Service & Maintenance



Power and Automation

Instrumentation and Control

ABBs programmable logic control ler (PLC) and supervisory

control and data acquisition (SCADA) platforms as well as our

distributed control system (DCS) provide an innovative,consistent and flexible control solution for small to large size

pumping stations. The solution handles all plant operations

as well as information management (historian functions,

archiving, reporting, performance calculations) and optional

added-value applications, such as Pump Efficiency Monitoring

System (PEMS), simulation and leakage detection.

ABBs instrumentation portfolio includes f low, pressure, and

level measurement, quality analyzers and recorders.

Field devices, instrumentation, and control systems can

be easily integrated to deliver complete plant automation

solutions.

- Measurement, monitoring, and control

- Energy management

- Performance optimization

- Longer asset life

Motor and drives: a choice to increase efficiency

Motors and drives play a significant role in pumping

stations and can drastically affect the long-term operational

management of pumping stations.ABB motors and drives which can be used for regulating

a variety of pumps, bring many benefits, including efficiency

improvements, energy savings, and reduced wear and tear on

moving equipment.

ABB is a world leading supplier of highly energy effic ient

motors. We deliver a full range of high efficiency and a

broad range of premium efficiency as well as super premium

efficiency motors. Using our motors will substantially

contribute to make your operation more energy efficient.

ABB variable speed dr ives (VSDs) are used to control the

motor speed of pumps with a typical 30 to 60 percent savings

in energy consumption. The use of drives also reducesmechanical and electrical stress on pumps and aeration

equipment components.

VSDs in combination with high efficiency motors does not

only make water processes in all parts of the water cycle

more efficient, but also help reduce maintenance costs.



Added-Value Applications

An easy way to plant optimization

The ABB portfolio includes a suite of dedicated software

applications for pumping stations. The Pump Efficiency

Monitoring System (PEMS) provides rapid and detailedreal-time information on pump efficiency. Based on a

thermodynamic measuring method using ABB patented

components, this solution calculates pump efficiency by

processing water temperatures, pressures, and the motor

power associated with each pump. Customers are able to

monitor the status of their assets and improve maintenance

activities.

Less stress means cost savings

The ideal solut ion to reduce pressure surges and mechanical

stress is a gradual startup and shutdown of the pumps, using

(for instance) a soft-starter with torque control. This approachprevents damage to pipelines, less wear and tear on pumps

and guarantees better management of water networks.

ABB products and automation solutions reduce stress on the

pumps and allow more flexible management, slowing down

the ageing process of key components.

From single plant to water networks

A single pumping stat ion is often part of a complex water

network. To manage cascaded pumping stations and complex

transmission and distribution schemes, ABB developedadvanced solutions for on-line monitoring and control,

network management, simulation and leakage detection.

- Simulation

- Water management

- Pump efficiency

- Leakage detection



From Challenge to Projects

Abu Dhabi: long-range power and control

ABB supported Abu Dhabi Water & Electrici ty Authority

(ADWEA) by delivering the complete electrical, control, and

instrumentation system for the Shuweihat Water TransmissionScheme, one of the most important projects ensuring

adequate supplies of water in the United Arab Emirates. Water

is transferred from the Mirfa Pumping Station to the Mussafah

Pumping Station and further on to the Unit IV Pumping Station

and Distribution Network in Abu Dhabi.

The system includes a para llel double pipeline 1.600 mm in

diameter. Each pipeline is 250 km in length, with a transfer

capacity of 375.000 m3/day. ABBs solution ( including

engineering, installation, and commissioning services)

integrates a wide range of ABB products: medium and

low-voltage switchgears, power, distribution and phase

shift transformers, motors, variable speed drives, DC/UPSsystems, automation system, and field instrumentation all

under the control of a SCADA and telemetry system that

allows centralized management of the plants.

Mubarak: the worlds largest pumping station

Collecting water from Lake Nasser is one of the basic

irrigation aims of the Egyptian government. Water transfers to

the irrigation area via the Sheikh Zayed canal system throughthe Mubarak Pumping station in Toshka. This gigantic plant,

which is located at the intake basin, uses 24 variable speed

pumps with a total capacity of 288 MW (24x12 MW) and a

total discharge of 350 m3/s (21x16.7 m3/s) .

Project development and execution were headed by

the Ministry of Public and Water Resources, Egypt. As

subcontractor for electrical works, ABB delivered a complete

solution, including equipment (220 kV substation, medium

and low-voltage switchgears, busducts, variable speed drives,

and transformers) as well as engineering, installation and

commissioning services.



From Challenge to Projects

Singapore: PUBs Changi Water Reclamation Plant

Singapores national water agency, PUBs Changi Water

Reclamation Plant is the cornerstone of the first phase of

the Deep Tunnel Sewerage System project. The Deep TunnelSewerage System is an efficient and cost-effective solution to

meet Singapores long-term needs for used water collection,

treatment and disposal. The first phase of the project features

a state-of-the-art, compact and covered used water treatment

plant designed to handle 800.000 m3/day of used water per

day, expandable to an ultimate 2.400.000 m3/day. The plant

will provide a high standard of treatment to used water before

it is discharged through the deep sea outfalls.

ABB was selected for the complete range of high qual ity

products as well as our ability to deliver the equipment as

turnkey solution, coupled with a strong local service and

support team, which is our key differentiating factor. Thecomplete portfolio meant one single contact point, quicker

response time and more efficient service, essential for a

project so critical for the future of Singapore.

Both the influent and the effluent pumping stations have

ABB medium voltage motors and drives, providing energy

efficiency and reliable power to the connected pumps. Power

is supplied via two ABB 66kV high voltage switchgears with

full redundancy. Various ABB medium voltage and low voltage

systems, including transformers, distribute power to the plant

equipment, such as ABB instrumentation which monitor key

process parameters.

Istanbul: Melen and Cumhuriyet pumping stations

The main aim of the Melen Project is to secure dr inking water

supply of the 15 million population city of Istanbul up to the

year 2040. River water from Melen near the Black Sea ispumped 200 km via a pipeline and two pumping stations at a

rate of max.

720.000 m3/day into the water treatment plant in Cumhuriyet.

Treated water is then pumped through an undersea tunnel

below the Straits of Bosporus to Istanbul. ABB was part

of a consortium, which is responsible for civil, mechanical

and electrical works (turnkey) of the two pumping stations.

The client is the Directorate of State Hydraulic Works (DSI),

Ankara Turkey. ABB solution, for both Melen and Cumhuriyet

pumping stations, includes equipment (Centrifugal Pumps,

Medium Voltage Motors, Power Factor Correction System,

DC and UPS System, Distribution Transformers, MV and LVSwitchgears, Instrumentation and Control System, Ventilation

System, Surge Vessels, Weir and Header Tank) as well as

engineering, installation and commissioning services.


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Contact us

Pumping-Rev.

3-

06/2012www.abb.com/water

[email protected]

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for a direct link to the ABB Water portal.

Pumping en Print REV3 ABB

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