Pull List and Stock Determination in Production _ SCN

download Pull List and Stock Determination in Production _ SCN

of 7

Transcript of Pull List and Stock Determination in Production _ SCN

  • 7/23/2019 Pull List and Stock Determination in Production _ SCN

    1/7

    1/2/2016 Pull List and Stock Determination in Production | SCN

    http://scn.sap.com/docs/DOC-62361 1/7

    Getting Started Newsletters Store

    Products Services & Support About SCN Downloads

    Industries Training & Education Partnership Developer Center

    Lines o f Bu si ne ss U ni ve rsi ty Al li an ces Events & Webinars Innovation

    Log On Join UsHi, Guest Search the Community

    Activity Communications Actions

    Browse

    0 Tweet

    created by Mariano Cabalenon Feb 25, 2015 5:23 PM, last modified by Mariano Cabalenon Feb 25, 2015 9:33 PM

    1. Pull List

    The pull list controls the in-house flow of material for supplying production with materials. The system assumes that the

    components required for production have already been produced in-house or procured externally and are now

    available to be transferred from their current storage location or bin to the production storage location.

    The pull list checks the stock situation at the production storage location and calculates the quantities of missing parts.

    Replenishment elements can be created for these missing parts.

    2. Master Data

    Here we are going to review the key master data needed to use the Pull List.

    2.1. Production Storage Location

    Issue location for production order

    Number of the issue location from which the material is issued during the production process. Backflush is posted to

    this issue location if required.

    Use

    In production, this is the access sequence in which the determination of the production storage location occurs:

    1. First, the issue storage location of the material to be issued (MARC-LGPRO) is transferred to the material master

    from the MRP data if it is

    filled.

    2. The system overwrites this value with the issue storage location from thebill of material (RC29P-LGORT, STPO-LGORT) if it is filled.

    3. If the operation to which the component is assigned in production orde r contains awork center with supply area,

    the storage location is transferred

    from this supply area (PVBE-LGORT). However, this transfer is only carried out if storage location data (MARD) is

    maintained for this storage location for the material.

    Ref.: OSS Note: 137225 - Prod. order: Issuing storage location for component

    Depending on if your component is used in more than one production storage location, you could asisgn this in the

    material master or in the BOM or through a Supply Area. Let's supose in this example that we assign this at BOM item

    level.

    This is maintained using t-code CS02. The production storage location is assigned at item level. Once you are in the

    BOM, click twice on each BOM item and go to Status/Lng Text tab:

    Pull List and Stock Determination inProduction

    Share 0Like

    Version 1

    http://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653558/PLIST+1.jpghttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653558/PLIST+1.jpghttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653558/PLIST+1.jpghttp://scn.sap.com/people/marianochttp://scn.sap.com/community/downloadshttp://scn.sap.com/activityhttp://scn.sap.com/communicationshttp://scn.sap.com/actionshttp://scn.sap.com/welcomehttp://scn.sap.com/community/getting-startedhttp://scn.sap.com/community/newslettershttps://www.sapstore.com/?url_id=banner-US-2015-SCN-HeadLinkhttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653558/PLIST+1.jpghttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653558/PLIST+1.jpghttp://service.sap.com/sap/support/notes/137225http://scn.sap.com/people/marianochttp://scn.sap.com/people/marianochttps://twitter.com/intent/tweet?hashtags=scn&original_referer=http%3A%2F%2Fscn.sap.com%2Fdocs%2FDOC-62361&ref_src=twsrc%5Etfw&text=Pull%20List%20and%20Stock%20Determination%20in%20Production&tw_p=tweetbutton&url=http%3A%2F%2Fscn.sap.com%2Fdocs%2FDOC-62361&via=SAPCommNethttp://scn.sap.com/contenthttp://scn.sap.com/actionshttp://scn.sap.com/communicationshttp://scn.sap.com/activityhttp://scn.sap.com/login.jspahttp://scn.sap.com/docs/login.jspahttp://scn.sap.com/community/uachttp://scn.sap.com/community/developer-centerhttp://scn.sap.com/community/downloadshttp://scn.sap.com/welcomehttps://www.sapstore.com/?url_id=banner-US-2015-SCN-HeadLinkhttp://scn.sap.com/community/newslettershttp://scn.sap.com/community/getting-started
  • 7/23/2019 Pull List and Stock Determination in Production _ SCN

    2/7

    1/2/2016 Pull List and Stock Determination in Production | SCN

    http://scn.sap.com/docs/DOC-62361 2/7

    2.2. Stock determination

    The pull list controls the in-house flow of material for supplying production with materials. The system assumes that the

    components required for production have already been produced in-house or procured externally and are now

    available to be transferred from their current storage location or bin to the production storage location.

    This automatic transfer between the current storage location to the production storage location is performed based on

    the stock determination strategy.

    Strategies for Stock Determination

    You make all the settings you require for a stock determination strategy.

    You determine a strategy at plant level using the stock determination group and the stock determination rule (The

    terms 'rule' and 'group' correspond to the checking group and the checking rule logic in the availability check).The customizing point for the Strategies for Stock Determination is:

    SPRO --> Materials Management --> Inventory Management and Physical Inventory --> Stock Determination --> Define

    Strategies for Stock Determination

    The stock determination group is assigned to the material in the material master record.

    3. Pull List ExecutionSuppose your business is running the following process:

    Create and Schedule process orders: the planner creates the process orders and the production scheduler

    schedules all the process orders.

    Material staging: warehouse responsible will receive the list of process orders and will move components to the

    shop floor based on: which is the material that will be produced and which is the production line capacity.

    Production execution: production responsible executes the production of the corresponding process order.

    Goods receipt & confirmation: finished good production quantity is received and the confirmation is done. At this

    moment components are consumed from the production storage location using Backflush.

    3.1. Create and Schedule process orders

    Lets create a process order and ensure the Production Storage Location is determined as expected.

    http://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653605/PLIST+3.jpghttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653559/PLIST+2.jpg
  • 7/23/2019 Pull List and Stock Determination in Production _ SCN

    3/7

    1/2/2016 Pull List and Stock Determination in Production | SCN

    http://scn.sap.com/docs/DOC-62361 3/7

    Take a look of the component list. All the components have an assigned production storage location:

    3.2. Material staging (MF60: Pull List)

    The warehouse responsible will move components to the shop floor (production storage location). This can be done

    based on process order number or entering the material and quantity to be produced (this is commonly used when the

    order takes several days and we only want to supply components on a daily basis for the corresponding production of

    the day)

    In this example suppose that the first process order is: 304472 and its duration is 5 days. The corresponding finished

    good is: 403403 (production version: 0001) and the production line maximum capacity is 5000CS/day.

    Material Staging is executed thru transaction: MF60.

    http://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653662/PLIST+5.jpghttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653648/PLIST+4.jpg
  • 7/23/2019 Pull List and Stock Determination in Production _ SCN

    4/7

    1/2/2016 Pull List and Stock Determination in Production | SCN

    http://scn.sap.com/docs/DOC-62361 4/7

    The pull list checks the stock situation at the production storage location and calculates the quantities of missing parts.

    Replenishment elements can be created for these missing parts (this is the section at the bottom of the screen).

    Let's see what is each column:

    Issue stor. location= production storage location. This was entered in the bill of material.

    NetReqQty= component quantity based on maximum production line capacity. In case the Pull list is executed

    agains an order, here you will see the quantity of the component determined in the order.

    Available stock= this is the available stock in the issue storage location (production storage location). This can

    be the available remaining quantity of the before production day or shift or order.

    Quantity staged= NetReqQty Avail.Stock = This is the remaining quantity to be moved to the shop floor

    (production storage location).

    RepLoc = is the warehouse storage location. It is the location found by the stock determination strategy.

    Finally.. you press Save and the components will be moved from the main warehouse to the production storage

    location

    4. Pull List Global Settings

    If necessary, limit your selection using the Global settings. Here, you have the choice between:

    http://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653669/PLIST+7.jpghttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653665/PLIST+7.jpghttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653664/PLIST+6.jpg
  • 7/23/2019 Pull List and Stock Determination in Production _ SCN

    5/7

    1/2/2016 Pull List and Stock Determination in Production | SCN

    http://scn.sap.com/docs/DOC-62361 5/7

    General settings

    For example, you may choose to display components with missing quantities only in the pull list or, using the

    indicator Take all requirements into account , you may define that the system is to include the requirements of all

    orders that influence the missing parts situation. If this field is not selected, the system only includes requirements

    for the specific order that you entered in the missing parts calculation. Here, you can also define whether your

    components are staged at storage location level via direct stock transfer, or using stock transfer reservation.

    Settings for dialog control

    Here, you define which procedures are to be carried out automatically in the pull list and which are to be carried

    out in dialog mode.

    You also define whether the system is to save a complete log of all the messages and whether this log is to be

    displayed automatically.

    http://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653671/PLIST+8.jpghttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653678/PLIST+1.jpg
  • 7/23/2019 Pull List and Stock Determination in Production _ SCN

    6/7

    1/2/2016 Pull List and Stock Determination in Production | SCN

    http://scn.sap.com/docs/DOC-62361 6/7

    Average User Rating

    (2 ratings)

    0 Tweet

    Printing settings

    Here, you make the settings for the print list.

    References:

    Pull List - Repetitive Manufacturing (PP-REM) - SAP Library

    Accessing the Pull List - Repetitive Manufacturing (PP-REM) - SAP Library

    OSS Note: 137225 - Prod. order: Issuing storage location for component

    1545 Views

    Tags: pp, material_staging, production_planning, rem, material_planning, mf60, material_requirements_planning, pull_list

    Share 0Like

    There are no comments on this document.

    0Comments

    http://scn.sap.com/community/erp/manufacturing-pp/tags#/?tags=pull_listhttp://scn.sap.com/community/erp/manufacturing-pp/tags#/?tags=material_requirements_planninghttp://scn.sap.com/community/erp/manufacturing-pp/tags#/?tags=mf60http://scn.sap.com/community/erp/manufacturing-pp/tags#/?tags=material_planninghttp://scn.sap.com/community/erp/manufacturing-pp/tags#/?tags=remhttp://scn.sap.com/community/erp/manufacturing-pp/tags#/?tags=production_planninghttp://scn.sap.com/community/erp/manufacturing-pp/tags#/?tags=material_staginghttp://scn.sap.com/community/erp/manufacturing-pp/tags#/?tags=pphttp://service.sap.com/sap/support/notes/137225https://help.sap.com/saphelp_erp60_sp/helpdata/en/8a/a5a8dd4adc11d189740000e8322d00/content.htmhttp://help.sap.com/saphelp_erp60_sp/helpdata/en/8a/a5a8d04adc11d189740000e8322d00/content.htmhttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653676/PLIST+91.jpghttp://scn.sap.com/servlet/JiveServlet/showImage/102-62361-1-653675/PLIST+9.jpghttps://twitter.com/intent/tweet?hashtags=scn&original_referer=http%3A%2F%2Fscn.sap.com%2Fdocs%2FDOC-62361&ref_src=twsrc%5Etfw&text=Pull%20List%20and%20Stock%20Determination%20in%20Production&tw_p=tweetbutton&url=http%3A%2F%2Fscn.sap.com%2Fdocs%2FDOC-62361&via=SAPCommNet
  • 7/23/2019 Pull List and Stock Determination in Production _ SCN

    7/7

    1/2/2016 Pull List and Stock Determination in Production | SCN

    http://scn.sap.com/docs/DOC-62361 7/7

    Follow SCNSite Index Contact Us SAP Help Portal

    Privacy T erms of Use Legal Disclosur e Copyright

    http://www.sap.com/corporate-en/our-company/legal/copyright/index.epxhttp://www.sap.com/corporate-en/our-company/legal/impressum.epxhttps://accounts.sap.com/ui/public/viewTextResource?scenario=SCN&spId=504efd8ee4b0555c3c17b94e&resourceType=RESOURCE_TERMS_OF_USE&version=1&spDisplayName=SAP%20Community%20Network&locale=enhttps://accounts.sap.com/ui/public/viewTextResource?scenario=SCN&spId=504efd8ee4b0555c3c17b94e&resourceType=RESOURCE_PRIVACYPOLICY&version=1&spDisplayName=SAP%20Community%20Networkhttp://help.sap.com/http://scn.sap.com/docs/DOC-18476http://scn.sap.com/docs/DOC-19361http://spr.ly/SCNgoogleplushttp://bit.ly/SCNyouThttp://bit.ly/SCNFBhttp://bit.ly/SCNTwR