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    2008 IEEE Region 10 Colloquium and the Third International Conference on Industrial and Information Systems,Kharagpur, INDIA December 8 -10, 2008.

    17

    978-1-4244-2806-9/08/$25.00 2008 IEEE

    Abstract This paper describes on how to formulate a self-balancing space vector modulator for the three-level neutralpoint clamp topology typically used for high power induction

    motor drives. Dependence of the DC link capacitor voltage

    deviation on DC-link current and inverter switching states is

    established for proposed three-level inverter. Pulse pattern

    rearrangements for space vector PWM (SVPWM) using degree

    of freedom available in choice of redundant space vectors,

    sequencing of vectors, and splitting of duty cycles of vector are

    best exploited. Self neutral-point voltage deviation control in feed

    forward is proposed in this paper. The effectiveness of proposed

    scheme is verified by experimental results. The modulator was

    successfully implemented using DSP-TMS320F2811 with a 45-

    kW (60 HP) motor drive. Lab test results are given for

    effectiveness of the modulator.

    Index TermsNeutral point clamped (NPC) inverter, selfbalancing space vector modulation (SVM), three-level

    inverter, VSI.

    I. INTRODUCTIONHE Three-Level neutral point clamped topology hasattracted attention in high power medium voltage drive

    applications. Fig. 1 shows main circuit of NPC voltage sourceinverter. Other interesting applications of this technologyinclude static VAR compensation systems, HVDCtransmission systems, active filtering applications, as well as

    applications in power conditioning systems forsuperconductive magnetic energy storage (SMES).

    Three-level topology is advantageous in constructingmedium voltage high power drives by using highest voltagedevices because the voltage across the switch is half that of

    the conventional inverter. They can reduce harmonics in theoutput voltage and current due to the multilevel output voltage

    This work was supported by Amtech Electronics (I) Ltd., Gandhinagar,

    India.

    IEEE Kharagpur Section & IEEE Sri Lanka Section

    [1], [2]. The effect of capacitor voltage unbalance duringsteady state condition is analyzed in this paper. In the worst

    case of unbalance one capacitor is fully charged to full DC-link voltage that results in double stress on the capacitor andthe switching devices, reducing output waveforms to two levelfrom normal three-level. The effect of the zero sequence

    voltage on the neutral point variation and the dependence ofDC-link voltage unbalance on the system parameters like loadcurrents, load power factor, value of capacitance of capacitor,and modulation index have been extensively analyzed forthree-level NPC inverter [3]- [5]. The neutral point balancing

    schemes, for the three-level neutral point clamped inverter, arebased on the effective use of the redundant switching states ofthe inverter voltage vectors. The redundant switching statesare used alternately such that the neutral point voltage

    unbalance caused by the first switching state combination iscompensated by another state; thus, bringing the totalunbalance in one switching cycle to zero [6]. Detailed study ofNPC inverter, space vectors, dwell timings, and pulse pattern

    arrangement with division of middle regions for neutral pointbalance and even harmonic elimination scheme are addressed[7]. Neutral point voltage control is achieved by utilizing thephase current polarity and distribution of the redundantvoltage vectors. A control strategy is proposed to maintain

    average current drawn from neutral-point to the minimum [8],[9]. Hysteresis control for DC-link variation control andcommon mode voltage elimination in an open end windinginduction motor fed from two three-level inverters from either

    side is investigated [10]. ANN based neutral-point self-voltagebalancing SVPWM is discussed for NPC inverter [11].Mathematical modeling and open loop and closed loopneutral-point control is proposed for three-level voltage sourceinverter [12]. The space vector PWM signal generation for

    multi-level inverters using only the sampled amplitudes ofreference phase voltages is discussed in detail [13]. Theexperimental studies are carried out on a 45-kW inductionmotor drive and the experimental results are presented.

    Pinkal J. Patel, Rakesh A. Patel,Electrical Department, R & D Department,

    Sankalchand Patel College of Engineering, Hirel Electronics (I) Ltd.,Visnagar, India. Gandhinagar, [email protected] [email protected]

    Vinod Patel P. N. TekwaniR & D Department, Electrical Department,Amtech Electronics (I) Ltd., Nirma Institute of Technology,Gandhinagar, India. Ahmedabad, [email protected] [email protected]

    Implementation of Self Balancing Space VectorSwitching Modulator for Three-Level Inverter

    T

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    2008 IEEE Region 10 Colloquium and the Third International Conference on Industrial and Information Systems,Kharagpur, INDIA December 8 -10, 2008.

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    II. THREE-LEVELINVERTERSCHEMEWITHSELF-BALANCINGSVMFORANINDUCTIONMOTORDRIVE

    Fig. 1 shows the simplified circuit diagram of a popular

    three-level neutral point clamped (NPC) inverter. The inverterleg 'a' is composed of four IGBT switches S1 to S4 with four

    antiparallel diodes D1 to D4. On the DC side of the inverter,

    the DC bus capacitor is split into two sources, providing a

    neutral point 'n'. When switches S2 and S3 are turned on, the

    inverter output terminal a is connected to the neutral point

    through one of the clamping diodes Dn1 and Dn2. Ideally, the

    voltage across each of the DC capacitors is Vdc/2 which is half

    of the total DC-link voltage Vdc,. With a finite value for C1and C2, the capacitors can be charged or discharged by neutral

    current in, causing neutral-point voltage deviation. The

    important problem of voltage unbalance between upper and

    lower capacitors in three-level NPC inverter is discussedfurther.

    As indicated earlier, the neutral-point voltage Vn = Vc1

    varies with the operating condition of the NPC inverter. If the

    neutral point voltage deviates too far, an uneven voltage

    distribution takes place, which may lead to failure of the

    switching devices and cause an increase in the harmonic of the

    inverter output voltage [1].

    The switches S1 and S3 operate in a complementary manner

    similar to switches S2 and S4.The operating status of the

    switches in the NPC inverter can be represented by the

    switching states shown in Table 1. Switching state + denotes

    that the upper two switches in leg 'a' are on and the inverter

    pole voltage Va, which is ideally +Vdc/2, whereas '-' indicates

    that the lower two switches conduct, leading to Va = -Vdc/2.

    Switching state '0' signifies that the inner two switches S 2 and

    S3 are on and Va is clamped to zero through the clamping

    diodes. Depending on the direction of the load current ia, one

    of the two claming diodes is turned on. For instance, a

    positive load current (ia > 0) forces Dn1 to turn on, and the

    terminal 'a' is connected to the neutral point 'n' through the

    conduction of Dn1 and S2.

    The space-vector PWM method is an advanced,

    computation-intensive PWM method and is possibly the best

    among all the PWM techniques for variable-frequency drive

    applications still known.

    In case of a two-level inverter there are total of 8-vectors

    (6-non zero vectors and 2-zero vectors). The number of

    vectors for n-level inverter is given by,

    No. of space (stationary) vector = n 3 (1)

    Hence in case of a three-level inverter there are 27 vectorsand among them, there are 3-zero vectors and 24-non zerovectors. Similarly, five-level inverter shall have 125 vectors.Each switching state, or combination of phase-leg switches,produces a defined set of three-phase voltages, which can be

    represented in a hexagon form as shown in fig.2.

    III. ANALYSIS OF DC LINKCAPACITORVOLTAGE

    UNBALANCE FORTHREE-LEVEL INVERTERSCHEMEIn the NPC three-level inverter, the current drawn throughthe mid-point of dc link will result in the unbalance of thecapacitor voltage [3]. This section presents the analysis todetermine the unbalance in the dc link capacitor voltages forthe three level inverter schemes for induction motor drive.

    A. System Model

    The system model of the proposed inverter scheme isshown in Fig. 3. The voltage across the bottom and top dc linkcapacitors is referred as Vc1 and Vc2. Under the balanced

    condition, Vc1= Vc2 = Vdc/2. Each leg of individual three-level

    +

    -

    Vdc Induction

    Motor

    ThreePh

    ase

    ACMains

    S1

    S2

    S3

    S4

    D1

    D2

    D3

    D4

    n

    Dn1

    Dn2

    a

    b

    c

    Uncontrolled

    Rectifier

    C1

    C2

    Fig. 1. Three level neutral point clamped inverter fed induction motor drive

    TABLEI

    SWITCHSTATUSANDDEFINITIONOFSTATE

    Switching

    States

    Device Switching Status(Phase a)

    PoleVoltage

    Va

    S1 S2 S3 S4

    + ON ON OFF OFF + Vdc/2

    O OFF ON ON OFF 0

    - OFF OFF ON ON -Vdc/2

    Sector 1

    Sector 2

    Sector 3

    Sector 4

    Sector 5

    Sector 6

    +oo

    o--ooo

    +++

    --- +--

    ++ooo-

    +o-

    ++-

    o+o-o-

    o++

    -oo

    oo+--o

    +o+

    o-o

    o+--+-

    -+o

    -++

    -o+

    --+ o-+ +-+

    +-o

    V*

    1

    23

    4

    0n

    Fig. 2. Space vector diagram for three-level inverter

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    2008 IEEE Region 10 Colloquium and the Third International Conference on Industrial and Information Systems,Kharagpur, INDIA December 8 -10, 2008.

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    inverter can be modeled as a switch, with the three outputlevels 1, 2, 3, (this is used instead of - , 0, + for the ease ofmathematical analysis in the following section) when the pole

    is connected to negative, mid-point and positive bus of the dclink, respectively, as shown in Fig. 3. The load currents aredeoted as ia, ib and ic while the total current drawn by theinverter from the bottom, middle, and top rails of the dc link

    are denoted as i1, i2 and i3 respectively.B. Determination of Capacitor Voltage Unbalance

    In general the inverter pole voltage with respect to thenegative DC bus can be written in terms of capacitor voltagesand the switching functions as,

    va1(Sa) = (Sa 1 )vc1 + (Sa 2 )(vc1 + vc2)

    vb1(Sb) = (Sb 1 )vc1 + (Sb 2 )(vc1 + vc2) (2)

    vc1(Sc) = (Sc 1 )vc1 + (Sc 2 )(vc1 + vc2)

    In (2) (.) is the Dirac delta function, vc1 and vc2 are thevoltage across lower and upper capacitors. The currents drawn

    from the DC-link nodes can be represented in terms of themotor currents as shown in (3)

    =

    c

    b

    a

    cba

    cba

    cba

    i

    i

    i

    SSS

    SSS

    SSS

    i

    i

    i

    )3()3()3(

    )2()2()2(

    )1()1()1(

    3

    2

    1

    (3)

    For the three wire load,

    ia + ib + ic = 0i1 + i2 + i3 = 0 (4)Substituting ic = -ia -ib and removing the dependent variable i3,(2) gets reduced to

    [ ][ ]

    =

    b

    a

    ca

    ca

    i

    i

    SS

    SS

    i

    i

    )2()2(

    )1()1(

    2

    1

    (5)

    The current flowing through capacitor is given by

    ic2 = is i3 = is ( i2 i1) = is + i2 + i1

    ic1 = is + i1 (6)

    =

    1

    2

    1

    2

    101

    111

    i

    i

    i

    i

    is

    c

    c

    (7)

    Thus, the currents flowing through capacitors is directlyrelated to the voltage across the capacitors and the relationshipis given by

    =

    =

    dt

    i

    i

    i

    Cdt

    i

    i

    Cv

    vs

    c

    c

    c

    c

    1

    2

    1

    2

    1

    2

    101

    1111

    10

    011

    (8)

    Let vc be the change in the capacitor voltage, Substitutingvalue from (5) into (7), results in

    vc = vc1 - vc2 (9)

    = dtiCvc 21 (10)

    Thus the load current drawn from the middle node of theDC-link is responsible for the variation in the capacitor

    voltages. Whenever switching functions Sa, Sb, and Sc, assumevalue equal to 2, there exists a tendency of capacitor voltageunbalancing.

    IV. SWITCHINGCOMBINATIONSANDTHEIREFFECTONDCLINKCAPACITORVOLTAGES

    Fi . 3. Three-level inverter and load s stem model

    L

    O

    A

    D

    Vdcn

    Vn

    C1

    C2 a

    b

    c

    +

    -

    (a) Zero voltage vector

    + + +

    L

    O

    A

    D

    Vdcn

    Vn

    C1

    C2 a

    b

    c

    +

    -

    (b) P-type small vector

    + O O

    in

    L

    O

    A

    D

    Vdcn

    Vn

    C1

    C2 a

    b

    c

    +

    -

    (c) N-type small vector

    O - -

    inL

    O

    A

    D

    n

    Vn

    C1

    C2 a

    b

    c

    +

    -

    (d) Medium voltage vector

    + O -

    Vdc

    L

    O

    A

    D

    n

    Vn

    C1

    C2 a

    b

    c

    +

    -

    (e) Large voltage vector

    + - -

    Vdc

    Fig. 4. Effect of switching states on Neutral point voltage deviation

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    The effect of switching states on neutral voltage deviationis illustrated in fig.4 When the inverter is operated withswitching state [+++] of zero vector, the upper two switches ineach of the three inverter legs are turned on, connecting the

    inverter terminals a, b, and c to the positive DC bus as shownin fig.4(a). Since the neutral point 'n' is left unconnected, thisswitching state does not affect Vn. Similarly, the other zero

    switching states [000] and [---] do not cause Vn to shift either.Fig 4(b) shows the inverter operation with P-type switching

    state [+OO] of small vector. Since the three phase load isconnected between the positive DC bus and neutral point 'n',the neutral current in1 flows in 'n', causing Vn to increase. Onthe contrary, the N-type switching state [O--] of small vector

    makes Vn to decrease as shown in fig. 4(c). For mediumvector with switching state [+O-] in fig. 4(d), load terminals a,b, and c are connected to the positive bus, the neutral point,and the negative bus, respectively. Depending on the inverteroperating conditions, the neutral-point voltage Vn may rise or

    drop. Considering a large vector with switching state [+--] asshown in fig. 4(e), the load terminals are connected between

    the positive and negative DC buses. The neutral point 'n' is leftunconnected and thus the neutral voltage is not affected.

    It is summarized that zero and large vectors do not affectthe neutral point voltage. Medium vectors affect Vn, but thedirection of voltage deviation is undefined so, redundant smallvectors having dominant influence on Vn are used for neutralpoint voltage control. Above discussion is made under the

    assumption that the inverter is in motoring mode.In addition to the influence of switching states, the neutral-

    point voltage may also be affected by a number of otherfactors like unbalanced DC capacitors due to manufacturing

    tolerances, inconsistency in switching device characteristics,unbalanced three-phase operation, motoring/regenerative

    mode of operation etc. As compared to motoring mode, anopposite capacitor voltage charging-discharging action takesplace in the regenerative mode due to the reversal of current.

    V. DC-LINKCAPACITORVOLTAGE BALANCINGSCHEME

    Various space vector modulation (SVM) schemes have

    been proposed for the three-level NPC inverter using eitheropen loop scheme or closed loop scheme [7]. This paper Fig. 6. Photograph of hardware prototype

    (a)

    (b)

    (c)

    (d)

    Ts Ts

    o

    -

    o o + + + + + +

    + + + +

    - - - -

    + +

    - - -- - -

    o o o

    o o o o o o

    o o o

    o o o

    -a

    b

    c

    o oo o+ ++ ++ +

    o o o + + oo o

    - -

    - -- -- -

    a

    b

    co oo o

    o o+ ++ ++ +

    - -- -o oo o

    - -- -- -o o

    o o+ ++ ++ +

    a

    b

    c

    a

    b

    c

    o oo o+ ++ +

    - -- -- -o o

    Fig. 5. Switching Signals of Sector 1 for (a) Region-1, (b) Region-2,

    (c) Region-3, (d) Region-4

    TABLE II

    EFFECT OF DIFFERENT VECTORGROUPS ON CAPACITOR

    VOLTAGES

    Group Capacitor C1 Capacitor C2

    ZV No effect No effectPSV Charging Discharging

    NSV Discharging Charging

    MVLess Charging or

    Discharging effect

    Less Charging or

    Discharging effect

    LV No effect No effect

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    2008 IEEE Region 10 Colloquium and the Third International Conference on Industrial and Information Systems,Kharagpur, INDIA December 8 -10, 2008.

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    presents ability of open loop (self-balancing) SVPWMscheme.

    Open loop capacitor voltage (self balancing) SVPWM

    scheme is described below. This section proposes modifiedSVM scheme for better neutral point stabilization. To reduce

    neutral-point voltage deviation, the dwell time of a givensmall vector can be equally distributed between the P-type and

    N-type switching states over a sampling period. For nearestthree vectors (NTV) selection SVM either one small vector ortwo small vectors among the three selected vectors areavailable according to the triangular regions in which thereference vector V* lies. When the reference vector V* is in

    region 2 or 4, only one small vector is in NTV where as inregion 1 or 3 two small vectors are in NTV. In conventionalSVM seven segments pulse pattern is chosen for all regions.

    Seven segments SVM divide dwell time of only one small

    vector in P-type and N-type out of two small sectors availablein region 1 and 3. So, neutral point deviation is not minimized

    in these regions. To reduce neutral-point voltage deviationaccording to location of region, optimized pulse patternarrangement is proposed here. Switching sequences of

    modified SVM pulse pattern arrangement for regions l, 2, 3,and 4 of sector 1 are shown in fig.5. Here, two redundantpositive and negative small vectors are used for neutral pointvoltage control. Switching sequence in opposite sectors (1-4,

    2-5 and 3-6) is selected to be of a complimentary nature forneutral point balancing.

    VI. EXPERIMENTAL RESULTS AND DISCUSSION

    The photograph of hardware prototype of three-level

    inverter is shown in fig.6. The proposed scheme is tested on a45 kW three-phase induction motor drive with open loop V/fcontrol for different modulation indices covering the entirespeed range. The dc link voltage of around 600 V is used, thus

    the individual dc link capacitor voltages are kept around 300V. The carrier frequency used for PWM generation is limitedto 2 kHz. The open loop dc link capacitor voltage-balancingscheme is implemented using DSP-TMS320F2811 control

    card. The 3-level SVPWM scheme is used for the PWMsignal generation, based on the sampled amplitudes ofreference phase voltages. The line voltage and line current

    Fig. 8. Line Voltage & Line Current Waveforms at 20 Hz, mi = 0.69,

    (X- axis: 1 div = 10 ms, Y- axis: 1 div= 20 A, 1 div= 200 V)

    Fig. 9. Line Voltage & Line Current Waveforms at 30 Hz, mi = 1.03,

    (X- axis: 1 div = 10 ms, Y- axis: 1 div= 20 A, 1 div= 200 V)

    Fig. 10. Line Voltage & Line Current Waveforms at 40 Hz, mi =1.38,

    (X- axis: 1 div = 5 ms, Y- axis: 1 div= 20 A, 1 div= 200 V)Fig. 7. Line Voltage & Line Current Waveforms at 10 Hz, mi = 0.34,

    (X- axis: 1 div = 20 ms, Y- axis: 1 div= 20 A, 1 div= 200 V)

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    2008 IEEE Region 10 Colloquium and the Third International Conference on Industrial and Information Systems,Kharagpur, INDIA December 8 -10, 2008.

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    waveforms for inverter operation in inner layer (two-level) arepresented in Figs. 7 and 8. The line voltage and line currentwaveforms for inverter operation in outer layer (three-level)

    operation are presented in Figs. 9,10 and 11. The switchingcombinations from Positive Small Vector or Negative Small

    Vector groups to bring back the capacitor voltages to their

    balanced condition as shown in Fig.12. This proves theoperation of the dc link capacitor voltage-balancing scheme.The Results includes Output Line Voltage, Output Line

    Current, DC Link voltages for no load condition of Inductionmotor.

    The difference between capacitors voltage is observed lessthan 5 Volt as shown in fig.12. This proves the ability of openloop (self balancing) SVPWM scheme.

    VII. CONCLUSIONIn this paper a self-balancing space vector pulse width

    modulator is proposed to generate switching patterns for athree-level neutral point clamp inverter from an input

    command voltage vector. The geometry of the voltagecomplex plane is utilized to define sectors, triangles andregions such that minimum on time violation belts can be

    avoided naturally. The switching patterns available from thethree level inverter is arranged such that no direct switching

    between positive and negative half buses is violated all timesand minimum switching is assured. The feasibility of the

    proposed method has been proven via laboratory experiments.Furthermore, a low-cost implementation of the controltechnique has been shown to provide satisfactoryperformance. Therefore, the economical feasibility of thegeneral-purpose NPC three-level inverter in low voltage drive

    applications has been strengthened and its application rangewidened.

    REFERENCES

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    Fig. 11. Line Voltage & Line Current Waveforms at 50 Hz, mi = 1.73,

    (X- axis: 1 div = 20 ms, Y- axis: 1 div= 20 A, 1 div= 200 V)

    Fig. 12. DC Link Capacitors Voltages Vc1 and Vc2

    (X- axis: 1 div = 1 ms, Y- axis: 1 div= 50 V)