Published by EMCS VAIO-GSC [SOC] SERVICE...

SERVICE MANUAL

PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP

PCV-W500GN1American AreaUS ModelCanadian Model

PERSONAL COMPUTER

FOR SAFETY

Revision History

Ver. 1-2003H

Line up: PCV-W500GN1

• Design and specifications are subject tochange without notice.

2003H1600-1©2003 Sony CorporationPublished by EMCS VAIO-GSC [SOC]

9-874-380-01

PCV-W500GN1

PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLY

– 2 –

Service and Inspection Precautions

1. Obey precautionary markings andinstructions

Labels and stamps on the cabinet, chassis, andcomponents identify areas requiring specialprecautions. Be sure to observe these precautions,as well as all precautions listed in the operatingmanual and other associated documents.

2. Use designated parts onlyThe set’s components possess important safetycharacteristics, such as noncombustibility and theability to tolerate large voltages. Be sure thatreplacement parts possess the same safetycharacteristics as the originals. Also rememberthat the mark, which appears in circuitdiagrams and parts lists, denotes components thathave particularly important safety functions; beextra sure to use only the designated components.

3. Always follow the original designwhen mounting parts and routingwires

The original layout includes various safetyfeatures, such as inclusion of insulating materials(tubes and tape) and the mounting of parts abovethe printer board. In addition, internal wiring hasbeen routed and clamped so as to keep it awayfrom hot or high-voltage parts. When mountingparts or routing wires, therefore, be sure toduplicate the original layout.

4. Inspect after completing serviceAfter servicing, inspect to make sure that all

screws, components, and wiring have beenreturned to their original condition. Also checkthe area around the repair location to ensure thatrepair work has caused no damage, and confirmsafety.

5. When replacing chip components...Never reuse components. Also remember thatthe negative side of tantalum capacitors is easilydamaged by heat.

6. When handling flexible printboards...

•The temperature of the soldering-iron tip shouldbe about 270C.

•Do not apply the tip more than three times tothe same pattern.

•Handle patterns with care; never apply force.

Caution: Remember that hard disk drives areeasily damaged by vibration. Always handlewith care.

Caution Markings for Lithium/Ion Battery - Thefollowing or similar texts shall be provided onbattery pack of equipment or in both the operatingand the service instructions.

CAUTION: Danger of explosion if battery isincorrectly replaced. Replace only with the sameor equivalent type recommended by themanufacturer. Discard used batteries accordingto the manufacturer’s instructions.

CAUTION: The battery pack used in this devicemay present a fire or chemical burn hazard ifmistreated. Do not disassemble, heat above100 C (212 F) or incinerate.Dispose of used battery promptly.Keep away from children.

CAUTION: Changing the back up battery.• Overcharging, short circuiting, reverse charging,

multilation or incineration of the cells must beavoided to prevent one or more of the followingoccurrences; release of toxic materials, releaseof hydrogen and/or oxygen gas, rise in surfacetemperature.

• If a cell has leaked or vented, it should bereplaced immediately while avoiding to touchit without any protection.

ATTENTION AU COMPOSANT AYANTRAPPORT

À LA SÉCURITÉ!LES COMPOSANTS IDENTIFÉS PAR UNEMARQUE SUR LES DIAGRAMMESSCHÉMATIQUES ET LA LISTE DES PIÈCESSONT CRITIQUES POUR LA SÉCURITÉ DEFONCTIONNEMENT. NE REMPLACER CESCOMPOSANTS QUE PAR DES PIÈSES SONYDONT LES NUMÉROS SONT DONNÉS DANSCE MANUEL OU DANS LES SUPPÉMENTSPUBLIÉS PAR SONY.

Information in this document is subject to

change without notice.

Sony, VAIO and CLIE are trademarks orregistered trademarks of Sony. Microsoft,Windows, Windows Media, Outlook, Bookshelfand other Microsoft products are trademarks orregistered trademarksof Microsoft Corporation in the United States andother countries.The word Bluetooth and the Bluetooth logo aretrademarks of Bluetooth SIG, Inc. AMD, AMDlogo, AMD Duron and combinations thereof,3DNow!, are trademarks of Advanced MicroDevices, Inc. Intel Inside logo, Pentium andCeleron are trademarks or registered trademarksof Intel Corporation. Transmeta, the Transmetalogo, Crusoe Processor, the Crusoe logo andcombinations thereof are trademarks ofTransmeta Corporation in the USA and othercountries. Graffiti, HotSync, PalmModem, andPalm OS are resistered trademarks, and theHotsync logo and Palm are trademarks of Palm,Inc. or its subsidiaries. (M) and Motrola aretrademarks of Motrora, Inc. Other Motrolaproducts and services with (R) mark likeDragomball are the trademarks of Motrola, Inc.

All other names of systems, products and servicesin this manual are trademarks or registeredtrademarks of their respective owners.In this manual, the (TM) or (R) mark are notspecified.

FOR SAFETYTOP


DISASSEMBLY

– 3 –

FOR SAFETY

1 TOP (COVER) ASSY

2 MEMORY MODULE CPU

TO NEXT PAGE

4 ANL-42 BOARD

6 IO (PANEL) ASSY,HINGE (COVER)

ENX-20 BOARD,RISER BOARD (CIEL-R)

3 REAR COVER (MAIN)

5 HDD 7 MAIN UNIT 1

8 MAIN UNIT 2

13 SWITCHING POWER

11 DC FAN (WITH HEATSINK)

10 MOTER BOARD9

12


DISASSEMBLY

– 4 –

FOR SAFETY

16 KEYBOARD UNIT

CONTINUED FROMPREVIOUS PAGE

17 CNX-217 BOARD,INVERTER UNIT,RAY-CATCHER UNIT

15 REAR COVER (LCD)ASSY

14 FRONT UNIT

18 SPERKER UNIT2123 ANL-41 BOARD DVD-RW, SLIMDE BOARD 1

22 DVD-RW, SLIMDE BOARD 2

19 LEX-48 BOARD LCD UNIT20


DISASSEMBLY

– 5 –

FOR SAFETY

1 TOP (COVER) ASSY

1

Detents

DetentsDetents

Top (cover) assy

Detents

Release button

1 While pressing the release button, slide the Top (cover) assy in the direction of the arrow and disengage the nine detents. Then remove the Top (cover) assy.

Rem

oval procedure

1


DISASSEMBLY

– 6 –

FOR SAFETY

2 MEMORY

3

4

2

4 Pull out the Memory module from the board in thevertical direction.

Memory

Clip

Clip

DDR socket

Boss (1 position)

(1) While the clips are left open, insert the Memory module so that the protrusion of socket enters into the notch of the Memory module.

(2) When the Memory module is inserted completely, check that the clips are closed.

(3) Be sure to insert the Memory modules starting from the having the smallest bank number.

Rem

oval procedure

Memory module

Memory protectionbracket

3 Open the two clips.

Notes when installing the Memory module

1

1 Remove the screw.

+B (3 X 6)7-682-547-09

Black

2 Remove the Memory protection bracket.

2


DISASSEMBLY

– 7 –

FOR SAFETY

3 REAR COVER (MAIN)

1

1 Remove the two screws.

+B (3 X 6)7-682-547-09

Black

+B (3 X 6)7-682-547-04

Silver

3 Remove the four screws.

Such as I/O panel connectors

3

3

32

4

4 Disengage the eleven detents, then remove the Rear cover (main) in the direction of the arrow with care not to damage the I/O panel connectors and others.

2 Remove the two screw-covers.

Detents

Detents

Rear cover (main)

Rem

oval procedure

b

3


DISASSEMBLY

– 8 –

FOR SAFETY

4 ANL-42 BOARD

1

1 Remove the screw.


3

4 4 Disconnect the four connectors.

RedWhite

ANL-42 board

AMP bracket

ANL-42 board

2

2 Disengage the two detents, and remove the AMP bracket and the ANL-42 board in the direction of the arrow.Detents

When installing, connect the connectors having the same color together.

+B (3 X 6)7-682-547-09

Black

+PSW (3 X 6)7-682-947-01

Gold

Rem

oval procedure

4


DISASSEMBLY

– 9 –

FOR SAFETY

5 HDD


4 Remove the four screws, and remove the HDD from the HDD bracket assy.

3 Remove the two connectors.

4

3

1

HDD bracket assy

HDD

2

2 Remove the bracket assy and HDD in the direction of

the arrow.

+B (3 X 6)7-682-547-09

Black

+SW (NO.6-32UNC)7-645-944-01

Gold

Rem

oval procedure

5


DISASSEMBLY

– 10 –

FOR SAFETY

6 IO (PANEL) ASSY, HINGE (COVER)

Main chassis(stay)

1 Remove the four screws, and remove the Main shassis (stay).

3 Remove the two screws and the two detents, and remove the Hinge (cover).

2 Disengage the four detents, and remove the IO (panel) assy.

IO (panel) assy

Detents

DetentsHinge (cover)

+B (3 X 6)7-682-547-09

Black

+B (3 X 6)7-682-547-09

BlackR

emoval procedure

1

1

1

2

3

3

6


DISASSEMBLY

– 11 –

FOR SAFETY

7 MAIN UNIT-1

3


To next page

Cable clamp

UL tape

Harness (IDE HDD)

Harness (AUDIO RELAY)

Secure the harness (AUDIO RELAY) with the UL tape.

Secure the harness (AUDIO) with the cable clamp.

The harness that comes from the switching power supply unit.

When assembling, route the wires as shown in the right picture.

Harness (AUDIO)

1

1 Disconnect the harness from the cable clamp.

2

2 Peel off the UL tape.

+B (3 X 6)7-682-547-09

Black

Rem

oval procedure

78


DISASSEMBLY

– 12 –

FOR SAFETY

8 MAIN UNIT-2

When assembling, fix harnesses with the coating clip (1) as shown in the right picture.

2 2

3

1

4

A

B

Coating clip

3 Tilt the Main unit further, and disconnect the two connectors.

4 Remove the Main unit in the direction of the arrow B.

Main unit

Coating clip

1 Disconnect the harness by staighting up coating clip slightly.

2 While tilting the Main unit in the direction of the arrow A, disconnect the two connectors.

Rem

oval procedure

78


DISASSEMBLY

– 13 –

FOR SAFETY

9 ENX-20 BOARD, RISER BOARD

A

A

56

9

4

Copper leaf tape

ENX-20 board, DC fan, and others

4 Peel off the copper leaf tape.

8 Disconnect the B-to-B connector, and remove the Riser board from the ENX-20 board.

8 Riser board

Attach the copper leaf tape (4) as shown in the right picture.

Copper leaf tape

2

1

13

3 Remove the ENX-20 board, DC fan, and others in the direction of the arrow A. Then disconnect the B-to-B connector.


9 Disconnect the connector.

2 Remove the three screws.

6 Remove the ENX-20 board and the Riser board in the direction of the arrow B.

5 Remove the four screws and the coating clip. +PSW (3 X 6)

7-682-947-01Gold

7 Remove the two screws and

Bracket (KI). +PSW (3 X 6)7-682-947-01

Gold

A

B

+B (3 X 6)7-682-547-09

Black

Rem

oval procedure

5

7

5

ENX-20 board

Bracket (KI)

Coaching clip9


DISASSEMBLY

– 14 –

FOR SAFETY

0 MOTHER BOARD

AB

14

3

2

4

AB



4 Remove the seven screws, and lift up the mother board in the direction of the arrow B, then remove it.

2 Lift up the CNR (askey) modem in the direction of the arrow A, and disconnect the B-to-B connector.

CNR (askey) modem

Mother board

+PSW (3 X 5)7-682-946-01

Gold

+PSW (3 X 6)7-682-947-01

Gold

Rem

oval procedure

10


DISASSEMBLY

– 15 –

FOR SAFETY

!¡ DC FAN (WITH HEAT SINK)

B

B

B

Clip When assembling, make sure that the clips securely hook on the sockets.

Clips

Sockets

DC fan (with heat sink)

2

3

1

B

A

A

1 Remove the connector.

3 Raise the DC fan (with heat sink) in the direction of the arrow B and remove it.

2 Press the clips in the direction of the arrow A to release the lock and remove the clips.

Rem

oval procedure

Heat sink

Retention moduleCPU

To remove the heat sink, raise the CPU straight up from the Retention module. However, there can be a case that the CPU has adhered to the heat sink. In such a case, raise the CPU straight up from the Retention module being careful that the CPU pins must not be bent. Then warm up the CPU and heat sink using a hair dryer or the like, and then separate the CPU from the heat sink by inserting a spatula in between them. While executing this work, do not apply excessive heat to CPU. Also be careful not to apply excessive force to CPU with spatula.

11


DISASSEMBLY

– 16 –

FOR SAFETY

!™ CPU

A

1

Grease (on the entire surface of heat splitter)

2

CPU

To replace the CPU or heat sink (in case that CPU is equipped with heat sink), install new CPU or heat sink after thermal dissipation grease is wiped off and apply the grease to the position shown in the figure.

Thermal dissipation grease: Silicon compound (G-765) 90G

Amount of application: 0.5 g (equivalent to twice the size a wooden safety match head)

∗ Take care not to apply the grease to any other places because it has high conductivity.

1 Raise the lever in the direction of the arrow A.

2 Pull the CPU straight up and remove it.

Rem

oval procedure

12


DISASSEMBLY

– 17 –

FOR SAFETY

!£ SWITCHING POWER

Rem

oval procedure

36

5 Switching power

4

2

1UL tape

Attach the UL tape 1 to secure the harness as shown in the right picture.

UL tape


3 Remove the two screws

and remove the duct (L).

Duct (L)

SLIMDE BOARD

SWITCHINGPOWER

P1P2

P3

MOTHER BOARD

HDDDuct (R)


5 Remove the Switching power supply unit in the direction of the arrow.

6 Remove the screw, and remove the duct (R) from the Switching power.


+K (3 X 8)7-682-248-04

Silver

+B (3 X 6)7-682-547-09

Black

+B (3 X 6)7-682-547-09

Black

13


DISASSEMBLY

– 18 –

FOR SAFETY

!¢ FRONT UMIT

2

1

Front unit

4

Hinge (main)

Hinge

Groove in which other harnesses should be pushed

Upper: Harness (RELAY)Lower: Harness (IDE CD/DVD)

3

Route harnesses as shown below.

1 Remove the connector.

3 Remove the screw, and remove the Herness cover

bracket assy.

Herness coverbracket assy

Herness coverbracket assy

4 Remove the four screws and remove the Hinge (main)from

the front unit.

2 Remove the four screws, and remove the Hinge (main)

and the Front unit together.

+PS (4 X 5)7-682-659-01

Gold

+PS (4 X 5)7-682-659-01

Gold

+B (3 X 6)7-682-547-09

Black

Rem

oval procedure

14


DISASSEMBLY

– 19 –

FOR SAFETY

!∞ REAR COVER (LCD) ASSY

1

3

Rear panel assy

When assembling, first install the screws A and B (2), then engage the fourteen Detents.

A B

C D

2

Detent part Detents

Detent

UL tape

4

Screw cover

5

Rear cover (LCD) assy

Attach the UL tape (4) to secure the harness as shown in the picture below.

UL tape

3 Disengage the fourteen detents and remove the rear (LCD) cover assy.

5 Disconnect the four connectors.


2 Remove the four rear covers and the four screws.

1 Disengage the lower two detents and the upper detent part, and remove the rear panel assy.

+B (3 X 6)7-682-547-09

Black

Rem

oval procedure

15


DISASSEMBLY

– 20 –

FOR SAFETY

!§ KEYBOARD UNIT

2

3

UL tape

UL tape

LCD unit

Keyboard harness

Align the harness along with the rail.

Push the harness into the opening outside the detent.

Detent

1

Attach the UL tape (1) to secure the harness as shown in the right picture.

Route the cables as shown in the figure.

4

45

Keyboard unit

4


3 Remove the screw.

4 Remove the six screws.

5 Remove the LCD unit in the direction of the arrow, and separate the LCD unit from the Keyboard unit.


+PS (3 X 6)7-682-647-01

Gold

SCREW (M3 X 5)3-081-229-01

SilverR

emoval procedure

16


DISASSEMBLY

– 21 –

FOR SAFETY

!¶ CNX-217 BOARD, INVERTER UNIT, RAY-CATCHER UNIT

6

Attach the two UL tapes (7) to secure the harness and the flexible flat cable (LED) as shown in the right picture.

UL tape

4

8

Coating clip

1

4

CNX-217 board

3

Ray-catcher unit

6

Inverter unit

7 2

2

55

1 Open wide the Coating clip, and disconnect the harness.

3 Disconnect the harness.

5 Disconnect the four connectors.

2 Disconnect the three connectors.

6 Remove the two screws, and remove the inverter

unit.

7 Peel off the two UL tapes.

8 Remove the screw, and remove the Ray-catcher

unit.

4 Remove the two screws, and remove the CNX-217 board. +PS (3 X 6)

7-682-647-01Gold

+PS (3 X 6)7-682-647-01

Gold

+PS (3 X 6)7-682-647-01

Gold

Rem

oval procedure

17


DISASSEMBLY

– 22 –

FOR SAFETY

!• SPEAKER UNIT

1

UL tape

2Speaker bushing

Speaker unit

3

Attach the three UL tapes (1) to secure the harness and the flexible flat cable (LED) as shown in the picture below.

UL tape

Route the harness upper the guide of the LCD chassis assy.

1 Peel off the three UL tapes.

2 Remove the Speaker unit and the Speaker bushing together, and remove the Speaker bushing.

Rem

oval procedure

18


DISASSEMBLY

– 23 –

FOR SAFETY

!ª LEX-48 BOARD

1

LCD unit, LCD chassis assy, and others.

LEX-48 board

LEX-48 board

3

2

2

2

1 Remove the three screws.

3 Disengage the three detents, remove the LEX-48 board, and remove the Flexible flat cable (LED).

2 Disengage the fourteen detents, and remove the two Ground plates (Lower), one Ground plate (Upper), LCD unit, LCD chassis assy, and others.

Ground plate (Upper)

Ground plate (Lower)

Ground plate (Lower)

Detents

Flexible flat cable (LED)

Flexible flat cable (LED)

+PS (3 X 6)7-682-647-01

Gold

Rem

oval procedure

Give folding to flexible flat board

Detents

19


DISASSEMBLY

– 24 –

FOR SAFETY

@º LCD UNIT

Nickel cloth tapes

Nickel cloth tapes

1

1

3 4

1

1

Nickel cloth tape

LCD chassis assy

LCD unit

Harness (LCD)

Nickel cloth tape

Nickel cloth tapeUL tapes

UL tapes

2

2

Attach the tapes (1) as shown in the picture below.

1 Peel off the five nickel cloth tapes and the two UL tapes.

3 Remove the LCD unit from the LCD chassis with care not to give scar on the Harness.

4 Disconnect the Harness.


+K (3 X 6)7-682-247-04

Silver

Rem

oval procedure

20


DISASSEMBLY

– 25 –

FOR SAFETY

@¡ DVD-RW, SLIMIDE BOARD-1

2

3

5

1

4

1 Disconnect the two connectors.

4 Turn over the finger (IDE) of copper foil in the direction of the arrow.

5 Remove the DVD-RW, Slimide board, and the Drive holder together in the direction of the arrow.

To next pageSlimide board

Finger (IDE)

DVD-RWDrive holder


+PS (3 X 6)7-682-647-01

Gold


+PS (3 X 4)7-682-645-01

Gold

Rem

oval procedure

2122


DISASSEMBLY

– 26 –

FOR SAFETY

@™ DVD-RW, SLIMIDE BOARD-2

Gasket (4X7)

Copper leaf sheet

Nickel cloth tapes

2

4

1

2

2

3

3

5

Attach the tapes (2), and the Gasket (4X7) as shown in the picture below.

2 Peel off the three Nickel cloth tapes, the Gasket (4X7), and the Copper leaf tape.

Copper leaf tape

Gasket (4X7)

Nickel cloth tape

Nickel cloth tape

1 Disconnect the Harness.

4 Remove the screw, and remove the IDE bracket.

IDE bracket

5 Disconnect the connector, and separate the DVD-RW and the Slimide board.

Slimide board

DVD-RW

3 Remove the four screws, and remove the Drive holder.

Drive holder

+P (2 X 2)7-627-853-07

Silver

+P (2 X 2)7-627-853-07

Silver

Rem

oval procedure

2122


DISASSEMBLY

– 27 –

FOR SAFETY

@£ ANL-41 BOARD

3

4

ANL-41 board, ANL shield

1

Copper leaf tape2

1 Peel off the Copper leaf tape, and disconnect the connector.


4 Remove the ANL-41 board and the ANL shield together in the direction of the arrow, then separate them.


+PS (3 X 6)7-682-647-01

Gold

Rem

oval procedure

23


FRAMEHARNESS

– 28 –

FOR SAFETY

COMSCLEAR

Clear

Normal

1-2

2-3 Default

CMOSCLEAR1 2 3

ANL-42BOARD

MOTHER BOARD

HDD

CN4

USB

MICRO-PHONE

HEADPHONE

LINE IN

MODEM

PC CARDSLOT

i.LINK

IO PANEL

IO PANEL

USB

OPTICAL OUT

VIDEO IN

LINE IN LLINE IN R

S VIDEO IN

VHF/UHFANTENNA

NETWORK

PWCON1

CN

3C

N4

CN1

WHITE

RED

RED WHITE

CN4 CN5

CN2CN3

POWER

CO

N2 CON1

AC INPUT100V-120V

CN

1

CN

7

CN

3

J1

CN6CN5

CN1

IDE1

LVDS1

AM

P IF

1

RISER CON1PC12

CN4

CN2

J2

AUX1

PCI RISER1

MODEM1

1

1

1

DDR2

DDR1IO CONN1

IDE2

CHA_FAN1

DC FAN

CPU_FAN1

IDE1

MEMORY BOARD

CN5

IDE

HA

RN

ES

S (

IDE

HD

D)

ENX-20 BOARD

CNR (ASKEY)MODEM

SLIMIDE BOARD(SLIMIDE/C)

LEX-48LED/SW BOARD

ANL-41BOARD

INVERTER UNIT

IRDAUNIT

CNX-217 BOARD

RISER BOARD(CI)

HA

RN

ES

S (

AU

DIO

)

KEYBOARD UNIT

HARNESS (LCD)

POWER SUPPLY

HA

RN

ES

S (

RE

LAY

)

HARNESS (IDE CD/DVD)

HARNESS (INVERTER)

HA

RN

ES

S(A

UD

IO R

ELA

Y)

HA

RN

ES

S(A

UD

IO R

ELA

Y)

HARNESS(AUDIO VOLUME)

FPC(MS)

FPC(LED)

HA

RN

ES

S

(YU

AU

DIO

)

P3

P3

P1

P1

P2

P2

PO

WE

R

EX

TE

NT

ION

CA

BLE

POWER

CN1CN2

MEMORY BOARD

LCD UNIT

DVD-RWDrive

DC FAN WITH HEAT SINK

SIDE PANEL

MEMORY STICKSLOT

BRIGHTNESSDIAL

VOLUMEDIAL

SPEAKERUNIT R

SPEAKERUNIT L

CPU

3A

From board to connector (direct connection)

Harness (with connectors on both ends)

Harness (soldering on either end)

• Mother Board jumper setting.

When the mother board is replaced by the repair mother board, set the jumper switches to the default set up as shown below.

Don't touch the jumper switches while the main power is turned on.Be sure to turn off the power switch and disconnect the AC power cord from the wall outlet.

CAUTION


EXPLODED VIEW

– 29 –

FOR SAFETY

168

213

151

78

213

213

103

57

206125 206

213

134124

131

83

204215

171

86

41

213

27

62

85

100

204

137

204204

84

101

168

130

167

129

213213

11

12

210

176

123

139

213

207

204

82140

92

175

A

A

B

B

Front unit 1-2

Main unit

9981

213

213

213

93

167

213

1 REAR UNIT


EXPLODED VIEW

– 30 –

FOR SAFETY

102

54

55

207

207

135

207214

24

29

126

3

2

54

1 94

201

127213

207

155

98

128

164

154170

2 MAIN UNIT


EXPLODED VIEW

– 31 –

FOR SAFETY

72

A

BB

A

80

79213

112

21

205

212

205205

205

116

115

118119

205

211

117

20215

202

20213

95

209

61

58 56

161

53

165 156

26

52

153166

14197

169

166 96

205

14

Front unit 2

3 FRONT UNIT-1


EXPLODED VIEW

– 32 –

FOR SAFETY

73

113

23

2052551

74

77

59167

77173

71

203

73

113

75

205

205

205 2052228

135162

120

179

168 114

60168

168

111

122

168

136

120

152

179 203

91

205121

178168

121

76

172

173172

174

168

178

4 FRONT UNIT-2


– 33 –

FOR SAFETY

• The parts listed here are for service, and therefore they may bedifferent from the parts shown in circuit diagrams or used in the set.

• # Parts/components that are available in the commercial market.

NOTE :

The components identified bymark 0 or dotted line with mark0 are critical for safety.Replace only with part numberspecified.

Les composants identifiés parune marque 0 sont critiquespour la sécurité.Ne les remplacer que par unepièce portant le numéro spécifié.

• The parts in the “Basic List” will be refer red to as the part list.The part order should be taken place based on the part numberin the list.

Basic List

• If the repair part in the “Basic List” was not available, refer to order the“Substitution List” if available.

Substitution List

PARTS LIST Basic ListRef.No. Part No. Description W500GN1

1 A-8115-564-A MOTHER BOARD (KO) ASSY (S) z

2 A-8114-081-A CPU (P4/2.66G/6S3) ASSY (S) z

3 1-787-038-11 FAN, DC (WITH HEATSINK) z

4 6-600-196-01 DDR 512MB (V826664K24SATG-C0) z

5 7-300-000-40 SILICON COMPOUND(G-765)90G z

11 A-8115-583-A HDD (S-U9/ST3160022A/160GB) ASSY (S) z

12 X-4626-160-1 HDD BRACKET ASSY z

13 1-796-728-11 DVD-RW/T-6012 z

14 X-4626-032-2 DRIVE ASSY, ESCUTCHEON (TO) z

15 4-673-940-01 HOLDER, DRIVE z

21 A-8068-053-A MOUNTED PWB, ANL-41 z

22 1-478-079-11 INVERTER UNIT z

23 1-477-558-21 RAY-CATCHER UNIT z

24 1-761-672-31 CNR(ASKEY) MODEM z

25 1-688-745-11 LED/SW BOARD LEX-48 z

26 1-761-699-11 SLIMIDE BOARD (SLIMIDE/C) z

27 A-8068-052-A MOUNTED PWB, ANL-42 z

28 1-688-746-11 CNX-217 BOARD z

29 A-8115-682-A MOUNTED PWB ENX-20 z

0 41 1-468-772-11 POWER, SWITCHING z

51 1-827-230-11 CABLE, FLEXIBLE FLAT (LED) z

52 1-827-231-11 CABLE, FLEXIBLE FLAT (MS) z

53 1-824-682-21 CABLE, POWER EXTENSION z

54 1-960-620-11 HARNESS (YU AUDIO) z

55 1-962-269-11 HARNESS (AUDIO) z

56 1-962-271-21 HARNESS (INVERTER) z

57 1-961-644-41 HARNESS (IDE HDD) z

58 1-961-645-51 HARNESS (IDE CD/DVD) z

59 1-962-268-11 HARNESS (LCD) z


– 34 –

FOR SAFETY

Ref.No. Part No. Description W500GN1

60 1-962-267-21 HARNESS (RELAY) z

61 1-962-272-11 HARNESS (AUDIO VOLUME) z

62 1-962-270-11 HARNESS (AUDIO RELAY) z

71 A-8115-563-A LCD (AD/17.5/WXGA) ASSY (S) z

72 1-478-192-11 KEY BOARD UNIT (US) z

73 1-825-494-11 SPEAKER UNIT z

74 4-673-930-02 PANEL, FRONT z

75 A-8114-247-A COVER ASSY, FRONT z

76 X-4626-102-2 PANEL ASSY, TOP z

77 X-4626-103-1 PANEL ASSY, SIDE z

78 A-8115-841-A PANEL ASSY, REAR z

79 X-4625-943-2 COVER (LCD) ASSY, REAR z

80 4-673-932-01 PANEL, LEFT z

81 4-673-348-02 HINGE (COVER) z

82 4-673-342-02 MAIN (COVER) z

83 X-4626-028-1 STANDCOVER ASSY z

84 4-673-356-12 COVER (MAIN), REAR z

85 X-4625-876-2 TOP (COVER) ASSY z

86 X-4625-879-2 IO (PANEL) ASSY z

91 X-4625-944-3 CHASSIS ASSY, LCD z

92 4-673-341-02 MAINCHASSIS (STAY) z

93 A-8114-085-B MAIN CHASSIS ASSY z

94 X-4625-872-2 MB CHASSIS ASSY z

95 4-675-585-01 BRACKET, IDE z

96 4-676-628-01 SHIELD, ANL z

97 4-677-031-01 SHIELD, IDE z

98 4-673-355-01 BRACKET (KI) z

99 4-673-349-02 HINGECOVER SHIELD z

100 4-673-347-01 TOP (PANEL) (SHIELD) z


101 4-673-353-01 AMP BRACKET z

102 X-4625-873-2 RISER (CHASSIS) ASSY z

103 X-4626-124-1 HINGE COVER BRACKET ASSY z

111 1-400-485-11 CORE, FERRITE z

112 4-644-474-61 COVER, SCREW z

113 4-673-949-01 BUSHING, SPEAKER z

114 4-673-950-01 SHEET, INVERTOR z

115 4-674-865-01 HINGE, KEY BOARD z

116 4-674-866-01 DAMPER, KEY BOARD z

117 4-673-934-01 BRACKET, KEY BOARD z

118 4-673-945-01 BRACKET, DAMPER z

119 4-676-267-01 COVER, DAMPER z

120 4-676-626-02 PLATE (UPPER), GROUND z

121 4-676-627-01 PLATE (LOWER), GROUND z

122 X-4626-187-1 GRILLE ASSY, SPEAKER z

123 4-644-474-51 COVER, SCREW z

124 4-674-857-01 SHIELD (FINGER) z

125 4-673-357-01 HINGE (MAIN) z

126 1-761-697-11 RISER BOARD (CI) z

127 1-787-023-11 FAN, DC z

128 4-640-554-01 CABLE CLAMP z

129 4-675-784-01 DUCT (L) z

130 4-676-269-01 DUCT (R) z

# 131 4-675-694-01 FOOT (STANDCOVER) z

# 134 4-673-512-01 FOOT z

135 4-662-796-01 CLIP, COACHING z

136 4-663-159-02 TAPE, LCD HARNESS PROTECTION z

137 4-677-410-01 PRT (SHEET) z

139 4-677-418-01 DUCT (REAR COVER) z


– 35 –

FOR SAFETY


140 4-677-464-01 SHEET, MAINCOVER PROTECTION z

141 4-677-496-01 FINGER (IDE) z

151 4-669-770-11 GASKET 3X9 z

152 4-669-791-01 GASKET (6X6) z

153 4-669-791-31 GASKET (6X6) z

154 4-677-316-01 GASKET (2X5) z

155 4-677-317-01 GASKET(4X7) z

156 4-677-317-11 GASKET(4X7) z

161 4-663-104-01 TAPE, NICKEL CLOTH z

162 4-663-104-21 TAPE, NICKEL CLOTH z

164 4-663-105-11 TAPE, COPPER LEAF z



167 4-663-151-01 TAPE (25X40), GLASS z

168 4-676-734-01 TAPE, UL z

169 4-676-734-11 TAPE, UL z

170 4-677-660-01 PROTECTION SHEET, MODEM z

171 4-649-870-11 LABEL (ETHER), CAUTION z

172 4-675-581-01 TAPE (TOP PANEL), DOUBLE STICK z

173 4-675-582-01 TAPE (SIDE PANEL),DOUBLE STICK z

174 4-677-029-01 TAPE(SPEAKER GRILL), DOUBLE ST z

175 4-678-288-01 BRACKET, MEMORY PROTECTION z

176 4-663-156-21 TAPE (TOP-BOTTOM), NI CLOTH z

178 4-663-159-11 TAPE, LCD HARNESS PROTECTION z

179 4-677-318-11 TAPE, NI CLOTH z

201 4-675-008-01 SCREW, CROSS (HOLE) PLATE z

202 7-627-853-07 PRECISION SCREW +P 2X2 TYPE 3 z

203 7-682-247-04 SCREW +K 3X6 z

204 7-682-547-04 SCREW +B 3X6 z


205 7-682-647-01 SCREW +PS 3X6 z

206 7-682-659-01 SCREW +PS 4X5 z

207 7-682-947-01 SCREW +PSW 3X6 z

209 3-081-229-01 SCREW (M3X5) z

210 4-645-944-01 SCREW (SW) (NO.6-32UNC) z

211 4-677-452-01 SCREW, PHW3X16 z

212 7-682-645-01 SCREW +PS 3X4 z

213 7-682-547-09 SCREW +B 3X6 z

214 7-682-946-01 SCREW +PSW 3X5 z

215 7-682-248-04 SCREW +K 3X8 z


– 36 –

FOR SAFETY

Substitution List

Assessories & Packing Materials ListRef.No. Part No. Description W500GN1

# 0 301 1-777-786-12 CORD, AC z

# 302 1-827-426-11 CORD, CONNECTION (F TYPE RF) z

# 303 1-796-510-31 MOUSE (USB) z

# 304 1-783-801-32 CORD, CONNECTION z

# 305 1-477-900-11 REMOTE COMMANDER z

# 0 4-678-177-11 QUICK START z


2 A-8112-348-A CPU (P4/2.66G/6DX) ASSY (S) z

A-8117-387-A CPU (P4/2.66G/6PE) ASSY (S) z

4 6-600-192-01 DDR 512MB (HYS64D64320GU-6-B) z

6-600-201-01 DDR 512MB (MT16VDDT6464AG-335C4) z

11 A-8115-575-A HDD (SA-V80/SV1604N/160GB) ASSY (S) z

71 A-8117-624-A LCD (AD/17.5/WXGA) ASSY (S) z

Revision History

Suffix Ver. Date Contents QM No.

-01 Ver. 1 2003.08.07 FirstEdition

< Remarks >

[Confidential]PCV-W500GN1 (AM)

Published by EMCS VAIO-GSC [SOC] SERVICE...

Documents

Transcript of Published by EMCS VAIO-GSC [SOC] SERVICE...