PTL User Guide
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1 PTL Upload Process Pre-requisites 1. Create the Part to Location File in the following Format (CSV Delimited) Create a Part to location file for the entire line. Do not repeat the part numbers with duplicate controller, address, tray and color. Every new entry for part number should be unique in either one factor above. Once saved in CSV Delimited open the file with notepad and delete the last blank line. Save the file. Upload the file only ONCE. Make changes in MII if required later. 2. Create the Model to Part File in the following Format (CSV Delimited) Create a Model to Part file for every model in the line. Do not repeat the part numbers with duplicate controller, address, tray and color. Every new entry for part number should be unique in either one factor above. Once saved in CSV Delimited open the file with notepad and delete the last blank line. Save the file. Upload the file only ONCE. Make changes in MII if required later Tray to Color Chart Tray Color ID Color 1 0 Red 2 1 Green 3 2 Amber 4 3 Blue 5 4 Pink 6 5 Cyan 7 2 Amber 8 3 Blue PartNumber Line Tray Controller Address PickTagType SensorCM Default ColorID 75-0560 6 2 10 6 AT702 0 0 1 ModelNumber Line PartNumber Description Tray Quantity Status Controller Address ColorID PickTagType SensorCM FA2-04358 6 75-0560 STEERING W 2 1 3 10 6 1 AT702 0
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Transcript of PTL User Guide
1
PTL Upload Process
Pre-requisites
1. Create the Part to Location File in the following Format (CSV Delimited)
Create a Part to location file for the entire line.
Do not repeat the part numbers with duplicate controller, address, tray and color.
Every new entry for part number should be unique in either one factor above.
Once saved in CSV Delimited open the file with notepad and delete the last blank line.
Save the file.
Upload the file only ONCE.
Make changes in MII if required later.
2. Create the Model to Part File in the following Format (CSV Delimited)
Create a Model to Part file for every model in the line.
Do not repeat the part numbers with duplicate controller, address, tray and color.
Every new entry for part number should be unique in either one factor above.
Once saved in CSV Delimited open the file with notepad and delete the last blank line.
Save the file.
Upload the file only ONCE.
Make changes in MII if required later
Tray to Color Chart
Tray Color ID Color
1 0 Red
2 1 Green
3 2 Amber
4 3 Blue
5 4 Pink
6 5 Cyan
7 2 Amber
8 3 Blue
PartNumber Line Tray Controller Address PickTagType SensorCM Default ColorID
75-0560 6 2 10 6 AT702 0 0 1
ModelNumber Line PartNumber Description Tray Quantity Status Controller Address ColorID PickTagType SensorCM
FA2-04358 6 75-0560 STEERING WHEEL ASM2 1 3 10 6 1 AT702 0
2 Step 1
Log into MII PTL MII Development: http://lynms446d:58100/XMII/CM/ToroPTL/index.irpt?Plant=1006#
MII Production: http://lynms446:58500/XMII/Illuminator?service=Personalization
3 Step 2
Enter Username and Password same as the Toro Login ID
Enter username
Enter Password
4 Step 3
PTL Homepage appears Select PTL Management
Select PTL Management
5 Step 4
Select the Line.
Select the Line
6 Step 5
Select the Model
Select the Model
7 Step 6
Select File Upload
Select File Upload
8 Step 7
Upload the Part Location File
1. Save the Part to location file in CSV Delimited format in Excel. 2. Open the excel file in Notepad and delete the last blank line. 3. Then browse for the same Part to Location file. 4. Once file is selected click on Upload
Browse for the saved Part to Location
File in the computer.
9 Step 8
Upload the Model to Part File
1. Save the Model to Part file in CSV Delimited format in Excel. 2. Open the excel file in Notepad and delete the last blank line. 3. Then browse for the same Model to Part file. 4. Once file is selected click on Upload
Browse for the saved Model to Part file
in the computer
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Step 9
Reconcile the BOM
Click here
11 Continue step 9
Wait while the BOM is
Reconciling
12 Continued…
Reconcile the BOM to look for new parts and removed parts.
BOM will successfully
reconcile
13 Step 10
View Grid
Select View Grid
14 Step 11
Check for Removed Parts
1. Find for Removed Parts in PTL Assignment 2. Click on Clear Removed to clear the Removed Parts.
Upload process will not progress if removed parts are not cleared
It is not always necessary to have removed parts in the list
Click here to find Removed Parts
Click on Clear Removed to get rid of the
Removed Parts.
15 Step 11
Check for New Parts
1. Find for New Parts by clicking on New in PTL Assignment 2. Click on Managed Off to clear the New parts.
Click on New to find New Parts
Click on Managed Off to clear
the New Parts
16 Step 12
Validate Pick to Light
1. Click on PTL Management 2. Validate PTL
This message will be seen after clicking on Validate PTL
Click on Validate PTL
17 Continued..
Validation will not be successful if the Tray number, Color, Address, Controller or Line slot is empty.
Fill in the empty slots with correct quantity and the validation will be successful.
How to Edit or Add Line, Tray, Controller, Address & Color ?
If during an excel file upload these slots are left empty or the entered wrong they can be edited or added in MII by following these steps:
1. Select the Part Number in PTL Management.
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Continued..
2. Click on Edit
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Continued..
3. Select or Change the Line/tray/Controller/Address/Color
Click on Update after changing the
Line/Tray/Controller/Address/Color
20 Step13
Upload Pick to Light
This message below will be display after the PTL Upload is Successful
Click on Upload PTL
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Continued..
If the entered quantity is not equal to the BOM Quantity the following message will display
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Continued..
How to Change Quantity?
Change the Quantity by following the steps below and the PTL Upload will be successful:
1. Select the Part Number.
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Continued..
2. Click on Edit
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Continued..
3. Change the Quantity and Click on Update
Change the Quantity
Click on Update after changing the
Quantity
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Continued..
How to SPLIT Parts?
In some cases if the same part number is scattered in different locations of the supermarket there is an
option called SPLIT in MII.
Split parts can be very well expressed in the Model to Part Excel file, where in the different locations
can be specified like all other parts.
To SPLIT the parts in MII follow the steps below:
1. Select the Part Number
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Continued..
2. Enter the quantity and select Split
Enter the Split
Quantity
Select Split after selecting the desired
quantity
27 Continued..
How to ADD PARTS?
If part numbers do not exist in the BOM and need to be added in the list follow these steps below:
1. Select Add Part
Click here to
Add Part
28 Continued..
2. Enter the Part Number
3. Enter Description
4. Enter Quantity and Total Quantity
5. Click Add Part
Click on Add Part after entering
data
Click
here
29 Continued..
Add Setup for Added Part
This allows MII to give options while selecting trays, line, controller, address, color
How to Add Setup?
1. Click on PTL Assignment
2. Double click on the Part Number
Double Click
here Click here
30 Continued..
3. Mini Mart: Select the desired Line
4. Enter the Tray number
5. Enter the Controller number
6. Enter the address
7. Pick Tag: AT702
8. Sensor CM: 0
9. Default: 0
10. Enter the Color
11. Click on Add Setup
Click here
Click here to Add Setup
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How to Delete a Part Number ?
1. Click on PTL management
2. Select the Part Number
Click here
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3. Click on Edit
4. Change the Quantity to 0.
5. Click on Update
6.
Click on Update
Change the Quantity
to 0
33
Continued..
How to Add Group or the Model Number?
1. Click on Group Setup
Click here for Group Setup
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Continued..
2. Enter Line Number in Group
3. Enter Model Number
4. Click Add Group
Click here
Click here to Add Group
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Continued..
How to add Controller?
1. Click on Controller Setup
Click on Controller Setup
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Continued..
2. Select Line in Mini Mart
3. Enter Controller Number
4. Enter Pick Tag (AT702)
5. Enter Sensor CM (0)
6. Enter Color
7. Click Add Controller
8.
Click here
Click here to Add Controller
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1. At a Glance- Shows the status of all the Controllers in the Supermarkets
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2. Special Functions
Start Line- Select the line and all controllers in it will start if stopped
Stop Line- Select the line and all controllers will stop
Trigger Picking Session- Select the Model Number to trigger Picking for the selected controller
in a line
Simulate- will display the address on the buttons of the selected controller (useful to look up
into the inventory list with Address)
When the Controllers lag or there is an incomplete pick, it is advised to
stop and start the Line
If at the first scan lights do not turn up right, it is advised to wait until a 15
minutes cycle, stop and start the Line.
If a pick is incomplete and the buttons are not turned off, the system will
hang. The lights will turn off after some time and the pick will remain
incomplete so it is necessary to complete the pick and scan a new pick
later.
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How to add a Button in MII?
Even though in theory the part to location file should create the buttons automatically, this feature is currently
not available.
These are the following steps to ADD BUTTON
1. Click on Administration
2. Select the Controller to add the button in Zones
3. Click on Add Tag
Select Controller to
add button
Click here
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4. Enter Name of the button-TBD
5. Enter the Button Number
6. Enter Model – AT702
7. Enter Description-TBD
8. Select Save
Click here
Click here to save the
added Button
