PT scope of supply 201610

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2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim -49 (0) 6026 9518004 - [email protected] Scope of supply Strand pelletizing lines 1

Transcript of PT scope of supply 201610

2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim-49 (0) 6026 9518004 - [email protected]

Scope of supplyStrand pelletizing lines

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Scope of supplyStrand pelletizing lines

Cooling Dewatering Cutting Sifting

2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim-49 (0) 6026 9518004 - [email protected] 2

Coolingtrough

Cooling belt Watercirculation

Air wipeAir knife

Pelletizer Sifter

PT-K150 PT-B60 PT-W20 PT-D50 PT-G50P PT-S150PT-K200 PT-B80 PT-W40 PT-A75 PT-G50EPT-K250 PT-B140 PT-W60 PT-A150 PT-G120DPT-K300 PT-W90 PT-A300 PT-G220DPT-K400 PT-W120PT-K500PT-K600

Features• Cooling trough

- made from stainless steel- water flow in strand flow direction

• Guide rollers- with moveable support- rotating roller, with grooves- made from plastics (optional hardenedchromium steel)

• Stripper brush- with moveable support- with exchangeable brushes

• Water connections- supply and drain with ball valve- return with coarse filter

• Base frame- hight adjustable- made from power coated mild steel- mobile, on castors

2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim-49 (0) 6026 9518004 - [email protected] 3

Cooling troughPT-K

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Cooling troghPT-K Technical data

PT- K150 K200 K250 K300 K400 K500 K600No. of strands max. 5 max. 10 max. 15 max. 20 max. 30 max. 40 max. 50Cooling trough- Inner width [mml] 150 200 250 300 400 500 600- Depth [mm] 150 200- Length [mm] 2000 - 3000 - 4000 - 5000 - 6000 - 8000Guide rollers Single-side support Dual-side support- Material Plastics (optional hardened chromium steel)Stripper brush Single-side support Dual-side support- Material PlasticsWeight [kg] 90 120 150 180 200 250 300

Features• Transport belt

- Textile or stainless steel meshwirewith drag chain

• Strand cooling- Compressed air- optional with blower air- optional with spray water cooling

• Drive- infinitely variable belt velocity- optional with remote control

• Base frame- heigth adjustable at feed and flow

side- made from stainless steel- mobile, on castors

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Cooling beltPT-B

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Cooling beltPT-B Technical data

PT-B60 PT-B80 PT-B140No. of strands max. 4 max. 6 max. 12Working width [mml] 60 80 140Length [mm] 2000 3000 - 6000Material Textile belt Stainless steel meshwire beltDrive power [kW] 0,25 0,75Velocity [m/min] 6-30 7,5-30 / 15-60Cooling Comp. air Blower air (optional add. spray water)Air flow [m³/min] 4 27 / 54Water flow [m³/h] - 0,15-0,6Weight [kg] 90 180 - 300 240 - 400

Features• Buffer tank

- made from stainless steel- float valve for refill

• Rotary pump- with automatic venting

• Water filter- exchangeable filter cartridge- with fauling indicator

• Heat exchanger- heat exchanger

brazed or bolted• Base frame

- integrated into the cooling trough- optional with separate framework

2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim-49 (0) 6026 9518004 - [email protected] 7

Water circulationPT-W

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Water circulationPT-W Technical data

PT-W20 PT-W40 PT-W60 PT-W90 PT-W120Buffer tank content [l] 75 75 100 150 150Fresh water supply Float valve1/2“ FTPump capacity [m³/h] 1,2 2,4 3,6 5,4 7,2- Drive power [kW] 1,1 1,1 1,1 2,2 3,0Heat exchanger brazed bolted- Cooling power [kW] 20 40 60 90 120Water filtration Cartridge filter- Filtration rating [mm] 0,5Sound level [dbA] </= 85Weight [kg] 70 80 100 150 180

Features• Blow box

- opening by hinges- with strand guide rolls- adjustable in inclination

• Support- fixed onto the cooling trough

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Air wipePT-D

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Air wipePT-D Technical data

PT-D50Working width [mm] 50No. of strands max. 5Throughput range [kg/h] max. 100Air flow [Nm³/min] 1,2Air pressure [bar] 1,5Sound level [dbA] </= 85Weight [kg] 5

Features• Suction box

- wear protected- adjustable in height and inclination

• Blower- low-maintenance- with attached drive motor- optional frequency controlled

• Water separator- gravity separation- stainless steel separation box- optional with submerged pump

• Base frame- made from stainless steel- mobile, on castors

2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim-49 (0) 6026 9518004 - [email protected] 11

Air knifePT-A

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Air knifePT-A Technical data

PT-A75 PT-A150 PT-A300Working width [mm] 75 150 300No. of strands max. 10 max. 20 max. 40Throughput range [kg/h] max. 300 max. 600 max. 1200Drive power [kW] 1,1 2,2 4,0Air flow [m³/min] 27 50 60Suction pressure [daPa] 300 360 350Water separation Gravity separatorSound level [dbA] </= 85Weight [kg] 70 90 125

Type of constructionPT-G50P and PT-G50E• Cutting head

- single side bearings

2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim-49 (0) 6026 9518004 - [email protected] 13

PelletizersPT-G

Type of constructionPT-G120D and PT-G220D• Cutting head

- dual side bearings

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PelletizerPT-G50P

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PelletizerPT-G50PFeatures• Cutting head

- single side bearings- fast clean out

• Intake section- strand intake wear protected- elastic feed roll pressured bypneumatic cylinder

• Cutting section- fast cutting rotor exchange- simple cutting gap adjustment

• Drive- powerful FC-drive

Options• two operating sides

- Left or Right• two cutting rotor materials

- S01 (hardened tool steel)- H02 (tungsten carbide)

• two drive power sizes- 0,75 kW- 1,1 kW

• two intake speed ranges- 7,5 to 30 m/min- 15 to 60 m/min

2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim+49 (0) 6026 9518004 - [email protected] 16

PelletizerPT-G50P Dimensions / Data

Pelletizer PT-G50PWorking width [mm] 50No. of strands max. 6Throughput range [kg/h] max. 150Drive power [kW] 0,75 / 1,1Velocity [m/min] 7,5 - 30 / 15 - 60 Cutting tool material S01 / H02Roller material E01Roller pressure pneumaticallySound level [dbA] </= 85Weight [kg] 130

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PelletizerPT-G50P Throughput

Pelletizer PT-G50P-0,75 PT-G50P-1,1Velocity range [m/min] 7,5 - 30 15 – 60 7,5 - 30 15 - 60

Products [g/cm³] Strands Throughput [kg/h] Strands Throughput [kg/h]

PE/PP 0,92 3 35 70 6 70 140PS/ABS/SAN 1,05 3 40 80 6 80 160ABS/PC 1,07 3 41 82 6 82 163PA 1,13 3 43 86 6 86 173PC/ABS 1,18 3 44 89 6 89 177PC 1,20 3 45 90 6 90 180Masterbatch P40 1,30 3 46 92 6 92 183PBT/PET 1,33 2 34 68 4 68 135PA GF30 1,36 2 35 69 4 69 138PA GF50 1,56 2 40 79 4 79 159PBT GF50 1,72 2 44 88 4 88 175FEP/PFA (PTFE) 2,15 2 55 109 4 109 219

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PelletizerPT-G50EFeatures• Cutting head

- single side bearings- fast clean out

• Intake section- strand intake wearprotected

- elastic feed roll pressuredby pneumatic cylinder

• Cutting section- fast cutting rotor exchange- simple gap adjustment

• Drive- two FC-drives- Master-Slave-Control

• Touchdisplay

Options• two operating sides

- Left or Right• two cutting rotor materials

- S01 (hardened tool steel)- H02 (tungsten carbide)

• two drive power sizes- 1,5 kW / 2,2 kW

• three intake speed ranges- 7,5 to 30 m/min- 15 to 60 m/min

• - 22,5 to 90 m/min• two variable cutting lengthes

- 1,5 - 3,0 mm / 2,0 - 4,0 mm• Noise insulation hood• Transfer signals

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PelletizerPT-G50E

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PelletizerPT-G50E Dimensions/ Data

Pelletizer PT-G50EWorking width [mm] 50No. of strands max. 8Throughput range [kg/h] max. 300Drive power [kW] 0,25-1,5 / 0,25-2,2Velocity [m/min] 7,5-30 / 15-60 / 22,5-90Cutting length [mm] 1,5-3,0 / 2,0-4,0Cutting tool mat. S01 / H02Roller material E01Roller pressure pneumaticallySound level [dbA] </= 85Weight [kg] 150

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PelletizerPT-G50E Throughput

Pelletizer PT-G50EVelocity range [m/min] 7,5 - 30 15 - 60 22,5 - 90

Products [g/cm³] Strands Throughput [kg/h]

PE/PP 0,92 8 94 187 281

PS/ABS/SAN 1,05 8 107 214 321

ABS/PC 1,07 8 109 218 327

PA 1,13 8 115 230 345

PC/ABS 1,18 8 120 240 360

PC 1,20 8 122 244 366

MB P40 1,30 8 132 265 397

PBT/PET 1,33 6 102 203 305

PA GF30 1,36 6 104 208 311

PA GF50 1,56 6 119 238 357

PBT GF50 1,72 6 131 263 394

FEP/PFA (PTFE) 2,15 6 164 328 492

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PelletizerPT-G120D PT-G220DFeatures• Cutting head

- dual side bearings- very rugged

• Intake section- intake wear protected- retractable stripper blade

• Cutting section- sturdy cutting rotorbearings

- precise cutting gapadjustment

• Drive- powerful FC-drive

• Noise insulation hood• Touchdisplay

Options• two cutting rotor materials

- S01 (hardened tool steel)- H02 (tungsten carbide)

• two drive power sizes each- 5,5 kW / 7,5 kW- 7,5 kW / 11,0 kW

• two intake speed ranges- 22,5 to 90 m/min- 30 to 120 m/min

• upper feed roll driven- allows steel roller

• variable cutting length- 2,0 - 4,0 mm- second FC-drive for intake

• Transfer signals

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PelletizerPT-G120D PT-G220D

2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim-49 (0) 6026 9518004 - [email protected]

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PelletizerPT-G120D PT-G220D Dimensions / Data

Pelletizer PT-G120D PT-G220DWorking width [mm] 120 220No. of strands max. 25 max. 55Throughput range [kg/h] max. 1000 max. 1500Drive power [kW] 5,5 / 7,5 7,5 / 11,0Velocity [m/min] 22,5 – 90 / 30 – 120Cutting tool mat. S01 / H02Roller material E01Roller pressure pneumaticallySound level [dbA] </= 85Weight [kg] 750 900

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PelletizerPT-G120D PT-G220D Throughput

Pelletizer PT-G120D PT-G220DVelocity range [m/min] 22,5 - 90 30 - 120 22,5 - 90 30 - 120

Products [g/cm³] Strands Throughput [kg/h] Strands Throughput [kg/h]

PE/PP 0,92 25 878 1171 55 1931 2575

PS/ABS/SAN 1,05 25 1002 1336 55 2204 2939ABS/PC 1,07 25 1021 1361 55 2246 2995PA 1,13 25 1078 1438 55 2372 3163PC/ABS 1,18 25 1126 1501 55 2477 3303PC 1,20 25 1145 1527 55 2519 3359MB P40 1,30 25 1241 1654 55 2729 3639PBT/PET 1,33 18 914 1218 40 2031 2708PA GF30 1,36 18 934 1246 40 2076 2769PA GF50 1,56 18 1072 1429 40 2382 3176PBT GF50 1,72 18 1182 1576 40 2626 3501

Features• Sieve trough

- adjustable inclination• Sieve insert

- Punching for under- andoversize separation

- fixed with fasteners

• Drive- magnetic vibratory drive- adjustable vibration width

• Base frame- mobile, on castors

2016-09 PT Maschinenbau GmbH – Schafweide 3 – D-63762 Grossostheim-49 (0) 6026 9518004 - [email protected] 26

SifterPT-S150

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SifterPT-S150

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SifterPT-S150 Technical data

Sifter PT-S150Working width [mm] 150No. sieve inserts 1Punching [mm] Ø2,0 - Ø5,0 / Ø2,0 - Ø7,0Throughput range [kg/h] max. 150Drive power [kW] 0,3Type of drive Magnetic vibratory driveFractions Under size / on-spec./ over

sizeSound level [dbA] </= 85Weight [kg] 90