PT. PINDO DELI ‘s Environment Performance Rating)
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Transcript of PT. PINDO DELI ‘s Environment Performance Rating)
PT. PINDO DELI ‘s Environment Performance Rating)PT. PINDO DELI ‘s Environment Performance Rating)
PT. PINDO DELI PULP AND PAPER MILLSPT. PINDO DELI PULP AND PAPER MILLS
IS ONE OF PAPER INDUSTRY APP-SINAR MAS GROUPIS ONE OF PAPER INDUSTRY APP-SINAR MAS GROUPLOCATED LOCATED ++ 60 km. EASTEN JAKARTA WEST JAVA 60 km. EASTEN JAKARTA WEST JAVA
Karawang
FACILITY TO PRODUCT :4 Paper Machines1 Tissue Machine1 Corrugated Plant1 Chemical Plant1 Carbonless Paper Plant7 Coating Plant2 Converting Plant
SUPPORTING FACILITY :• Power Plant 105 MVA• PLN 45 MVA• FWT Plant 27.000 M3/D• WWT Plant 35.000 M3/D• Land Fill 24.000 M3
• Pallet Work Shop 6.000 M3/M
Pulper
Water
Pulper Tower
CleanerCleaner Chest
Refiner
Refiner ChestMixing ChestStuff Box
Head BoxFormer Section
Press Section
Dryer Calender Pope Reel
PAPER (FC/ BOARD PAPER)TISSUE (PASEO)CORRUGATED BOARDCHEMICALNaOHCaCO3
865.000 TON/ ANNUM58.000 TON/ ANNUM38.000 TON/ ANNUM
110.000 TON/ ANNUM240.000 TON/ ANNUM
TorontoToronto
Sao Paulo Paulo
New New Jersey
Memphis
San Francisco Francisco
Los Los Angeles
Chicago
Buenos Aires Aires
Milan
Madrid
Alexandria
Johannesburg
Paris
Brussels
London
Istanbul
Dusseldolf
Warsaw
Copenhagen
Amsterdam
Riyadh
Tehran
Bahrain
AmmanNew Delhi
Karachi
ColomboColombo
Chennai
Mumbai
Dubai
Penang
Kuala Lumpur Lumpur
Singapore
Dhaka
BangkokBangkok
Manila
Ho Chi MinhHo Chi Minh
Melbourne
Brunei
Sydney
Auckland
TaipeiHong Kong Kong
Beijing
HokkaidoSeoul
Nagayo
KyushuKyushu
Shanghai
Tokyo
Mexico CityMexico City
SALES :LOCAL + 20%EXPORT + 80%
• SAVE RESOURCES & POLLUTION CONTROL• NOT DEGRADE THE ENVIRONMENT• IMPROVE COMPANY IMAGE & EFFICIENCY
RELIGIOUS APPROACH : Don’t destroy what God/Allah has excellently created
LEGAL APPROACH : Obey all State Acts and government regulations
BUSINESS APPROACH : Improve efficiency Lower cost Increase profit
EMS (Evaluation and Reporting)
CLEANER PRODUCTION/CPEE SINCE 1996 - Good house keeping (Reuse, Recycle, Recovery) - Change of process - Change of technology final aim is to save resources & control pollution
CSR : - Charity Giving fish - Community Development Giving rod to fish
EKOLABEL : (Proper Mutual
Requested)
- Indonesia Ramah
Lingkungan
- Japan Ecolabel-Ecomark
- Uero Ecolabe-Flower
EcolabelEcolabelIssue since 7 July 2006Issue since 7 July 2006
DEVELOPING PROPER : 2003 – 2004 BLUE2004 – 2005 BLUE2006 – 2008 GREEN*
ProperProperGrade “ Green”Grade “ Green”
CLEANER PRODUCTIONCLEANER PRODUCTION10 March 199610 March 1996
ISO 9001 : 2000ISO 9001 : 2000Issue since 2 Jul.1996Issue since 2 Jul.1996
Appreciation by UNEPAppreciation by UNEPfor the Implementationfor the Implementation
Greenhouse Gas ReductionGreenhouse Gas Reduction ISO 14001 : 2004ISO 14001 : 2004Issue since 14 Oct. 2004Issue since 14 Oct. 2004
IMPACT of PROPER ON THE COMPANY
• smooth relationship & better communication with surrounding community
• enhanced good image for all customers all over the world which promotes export
• more intent to obey all the environmental laws, acts and regulations
• Investment/ system change 2 PM 1 TM
USD 200,000
• Annual cost saving 2% X 1,118.000 X USD 10/ ton steam = USD 237,000/Year
• Annual steam saving : 23.760 ton steam/yr Mean 23,760 X 77,3 = 1,836.648 NM3
EQ as 78975.864 tones gas
EQ 229,030 tones CO2(Ref. Simplified GHG calculator sheet)
REFINER DIAGNOSTIC( PLANNING ON END 2006 )
WHY ?
OVER 1 (ONE) GRADE OF CSR FREENES MEAN ENERGY LOSS IS 72000 KWh FOR LINE PAPER CAPACITY PRODUCT OF 100 TON/D .(Ref. DR. GATOT IBNU SANTOSO PAPER ON 2004 DEPERINDAG)ENERGY LOSS IS FOR PT. PINDO DELI PM 8/9’S REFINER - AVERAGE PRODUCT AS 2 X 850 MT/D
DIAGNOSTIC WAS DONE
POWER:REDUCED FROM 200 KWh/TP to 140 KWh/TP represented as CO2 = 39,8 CO2 / TP
Utilize paper process sludge as coal substitute (5% total caloric) for the CFB boiler
• Coal consumption (100%) as 650 ton/day caloric value 5500 KCal/Kg Substitution : at 5% X 650.000 X 5500 = 178.750.000 Kcal.• By sludge caloric value as 2000 Kcal.
* UNEP simplified calculator , www.uneptie.org/energy/tools/ghgin
As substitute - 178.750.000 / 2000 = 89.375 Ton Coal/day Mean CO2 reduce as 27,108 Ton/annum* Also solved sludge landfill problem (ongoing installation)