PSI Engineering Systems - product presentation
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PSI ENGINEERING SYSTEMS FZC
Sharjah, UAE
PSI ENGINEERING SYSTEMS P. Ltd.
Chennai, INDIA
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About Ourselves
We are based in Chennai, India & Sharjah, UAE
Manufacturers of boiler & turbine auxiliary systems – modular skid-mounted systems
This is our core business
Our group is over 40 years old, founded in 1975
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MAIN PRODUCT GROUPS
DOSING SYSTEMS
LUBE OIL SYSTEMS
FUEL OIL SYSTEMS
SEAL AUX SYSTEMS
PSI
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Main Product Groups…
Dosing Systems (Water Treatment)
(Chemical injection systems)
Fuel Firing Systems (Boilers / Furnaces)
Lube Oil Systems (Turbines/Compressors)
Seal Auxiliary Systems
Sub-groups include:
Custom fabricated products (SWAS, Flash tanks)
Control systems (for our systems)
Process Equipment for Paper Industry
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Our Facilities
Factories at Chennai, India & Sharjah, UAE
Manufacture conforming to international standards
In-house design / CAD facilities
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Engineering Services
Fully equipped Engineering Design Centre
We do basic engineering as well as detail
engineering for fluid handling systems
We can generate process flow diagrams, GA
drawings, plant layouts, etc.
We can validate designs
carry out structural stress analysis
3-D modelling & plant layout services
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Engineering Services
Fully equipped CAD design centre
2D & 3-D drafting & design software
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Some pictures of
our works..
At Chennai, India
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Some pictures of
our works..
At Sharjah, UAE
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DOSING SYSTEMS
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We focus on packaged skid-
mounted dosing systems
This is our core business
We have been in this business for
over 40 years
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Applications – Power Plant
Ammonia Dosing (Boiler feedwater treatment)
Hydrazine Dosing (Boiler Feed Water Deaeration)
Phospate Dosing (Boiler Feed Water treatment)
Oxygen Dosing (Super-critical Power Plants)
Corrosion Inhibitor/Biocide Dosing (Cooling
water treatment)
Anti-Scalant Dosing (Cooling water treatment)
Dosing for Pre-treatment / Post-treatment/Regeneration
for R.O. & demineralization plants
Dosing for Pollution Control & Water Purification
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Dosing Systems –
Applications – Power Plant
Our skid-mounted systems are fully automatic
Include all instrumentation & controls for sensing
& correcting pH, conductivity, and other
parameters According to flowmeter signal
According to water quality analyser signal
Remote Control, or, In-Situ control
Built with high-strength engineering plastic, or,
stainless steel
With high-performance plunger pumps/
diaphragm pumps/electromagnetic pumps
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Our Range of Dosing
Systems (contd.)
Range of pressures:
- HP dosing: upto 500 bar
- LP dosing: from 1 bar onward
Range of dosing flow rates:
- from 0.10 lit/hr onward
- upto 1500 lit/hr and more Upto 10,000 lit/hr (polymer dosing)
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SOME OF
OUR
DOSING
SYSTEMS
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Standard HP Dosing System, 50 lph 120 kg/cm2. For small boilers
Standard LP dosing system10 lph 5 bar. For small boilers
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Combination Dosing system
combined LP + HP dosing system with control panel
For small boilers
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HP Dosing system
with 2 pumps
& local control panel
User:
Jindal Stainless
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LP Dosing system, with 2
pumps, local control panel+
self-cleaning filters (16 lph 5
bar)
HP Dosing system, with 2 pumps
local control panel+ self-cleaning filters
(59 lph 150 bar)
EPC Contractor: Alstom Projects Ltd
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Some details of HP Dosing system
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Hydrazine Dosing system, cap.50 lph / 45 bar
Client: BHEL – PEM Delhi
User: NTPC Aravalli (2 X 500 MW)
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LP Dosing system,
cap.50 lph / 45 bar
Client: BHEL – PEM
Delhi
User: Pipavav Power
700 MW gas based
combined
cycle power plant
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Hydrazine Dosing System for L&T-MHI
Jaypee Nigrie Project 2 x 660 MW
Supercritical Power Plant
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Ammonia Dosing system, with 2 tanks 6000 lit. cap., & control panel
Dosing Pump cap. 50 lph 45 bar
Client: BHEL Delhi. User: Kalpakkam Nuclear Power Plant
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Compact dosing system (with electronic dosing pump, FRP tank)
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DOSING SKIDS
FOR R.O. PLANT
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OXYGEN DOSING SYSTEM FOR 660 MW
SUPER-CRITICAL POWER PLANT
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OXYGEN DOSING SYSTEM FOR 660 MW
SUPER-CRITICAL POWER PLANT
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Polymer Dosing System using Diaphragm Dosing Pumps
& with local control panel
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FUEL OIL SYSTEMS
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Fuel Oil Systems
Oil pumping and heating units
Oil decanting stations (Unloading
Systems)
LDO pumping/filtering systems
HFO transfer (booster) units
Complete fuel systems, including
tankage
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Fuel Oil Systems - Range
Oil pumping & heating systems:(Fuel Oil Conditioning/Forwarding Stations)
- With screw pumps (or) gear pumps
- With steam (or) electric heaters
- Pressures upto 55 bar and more
- Flows upto 25,000 lit/hr and more
Unloading systems (decanting stations)
- Flows upto 35,000 lit/hr and more
Compete with instrumentation / control systems
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Fuel Firing System for Boiler(Fuel = LSHS, with 2 Screw Pumps, 2
Steam & 1 Electric heater)
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Fuel Firing System for Boiler(Fuel = LSHS, with 2 Screw Pumps, 2 Steam heaters)
(For small boilers)
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Fuel Firing System for
Boiler(close up view of piping &
instrumentation)
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Fuel Pumping & Heating Unit User: Nile Cements, Sudan.
Valve Skid
Pump SkidCap.: 100 LPM, 40 bar, @ 130 Deg.C
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Fuel Pumping & Heating Unit User: Nile Cements, Sudan.
Valve SkidElectric Heater Skid 108 KW
Control Panel Details
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Fuel Pumping & Heating Unit User: Nile Cements, Sudan.
Control Panel under testing
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LDO PUMPING UNIT FOR 660 MW POWER PLANT
Client: L & T – MHI
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LDO Pumping Skid for BHEL – Project: Chandwa 2 x 500 MW
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LDO Pressurising Unit(13m3/hr @ 55 bar) at NTPC Talcher 63 MW power
plant
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LDO Valve Skid
Client: Dong Fang Power Systems
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Fuel Oil Day TankCap. 25 KL
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Fuel Transfer Module for Diesel
- Turbomach Gas Turbine installed at Maruti Suzuki, Delhi
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Fuel Transfer Module for Diesel
- Turbomach Gas Turbine another view
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HEAVY FUEL OIL (HFO) PUMPING HEATING UNIT
FOR 110 MW POWER PLANT
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Control Panel for Fuel Transfer Module
for Diesel
- Turbomach Gas Turbine
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Auxiliary Modules For DG Sets
HFO circuit
HFO circulation module
HFO booster module
HFO pre-pressure module
HFO leak oil module
HFO unloading module (decanting module)
HFO return oil module
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Furnace Oil Unloading Unit (for Wartsila 4 MW DG set)
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Tanker Unloading System for
Heavy Fuel Oil (Caterpillar 4
MW DG set)
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Pre-pressure Module for
Heavy Fuel Oil (Caterpillar 4
MW DG set)
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Dual Fuel Module for HFO / MDO
(Caterpillar 4 MW DG set)
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Fuel Booster Module for HFO
(Toyo Denki 3 MW DG set)
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Fuel Booster Module for HFO
(Skoda 1 MW DG set)
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LUBE OIL SYSTEMS
Lube Oil Circulation Systems
Both API & non-API systems
API systems as per API-610/611/614
Jacking oil systems
Seal Oil Systems (Barrier Fluid Systems)
API Reservoirs
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API Reservoirs –
for export to Singapore
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Lube Oil
Circulation
System for
Turbine
Gearbox
Cap: 80 LPM
Press: 7 bar
Client:
Triveni
Engineering
& Indus. Ltd.
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Lube Oil
Circulation
System for
Turbine
Gearbox
Cap: 220 LPM
Client: Triveni
Engineering &
Indus. Ltd.
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Lube Oil
Circulation
System for
Turbocompressor
Cap: 40 LPM
Client: Kirloskar
Ebara Pumps Ltd.
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Lube Oil
Circulation
System
Cap: 900
LPM
Project:
Schenk
Turbine Rotor
Balancing
Tunnel
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Lube Oil
Circulation
System-
Cooler
Module
Cap: 900 LPM
Project:
Schenk Turbine
Rotor Balancing
Tunnel
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Lube Oil
Circulation
System-
Cooler
Module-
another view
Cap: 900 LPM
Project:
Schenk Turbine
Rotor Balancing
Tunnel
.
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Lube Oil
Circulation
System –
12 MW
Turbine
Capacity:
590 LPM
Client:
Triveni Engg.,
Bangalore
Project:
Cairn Energy
Mangala Project
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Lube Oil
Circulation
System –
Turbine 24
MW
Cap. 1000 LPM
Client:
Triveni Engg.,
Bangalore
Project:
Sonhira Sugars
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Lube Oil
Circulation
System –
Turbine 24
MW
Cap. 1000 LPM
Client:
Triveni Engg.,
Bangalore
Project:
Sonhira Sugars
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Lube Oil
Circulation
System -
Turbine
Cap. 1000 LPM
Client:
Triveni Engg.,
Bangalore
Project:
Sonhira Sugars
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LOS for
Gearbox
Capacity:
30 LPM, 5 bar
Client:
Siemens Ltd.
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Lube Oil
System for
ID Fan
Bearing
Capacity:
20 LPM, 7 bar
Client:
BHEL
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Lube Oil
Systems for
Fan Bearing
(another view)
Capacity:
20 LPM, 7 bar
Client:
BHEL
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Combined Fuel Gas & Lube Oil & Cooling Water module
Customer: Kawasaki, Japan
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Combined Fuel Gas & Lube Oil & Cooling Water module
Customer: Kawasaki, Japan
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Combined Fuel Gas & Lube Oil & Cooling Water module
Customer: Kawasaki, Japan
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SEAL AUXILIARY
SYSTEMS
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Plan 53 B
With 4
accumulators and
LD coolers
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Plan 53 B
With 1 accumulator and
NC cooler
With 1 accumulator and LD cooler
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Plan 53 B
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Plan 52
Reservoir
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Plan 23
LD cooler
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Plan 54
Project:Offshore
Platform
Chevron
Petroleum
Thailand
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Plan 54
Project:
Offshore
Platform
Chevron
Petroleum
Thailand
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Custom
Fabricated
Products
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Custom Fabricated
Products
Sampling stations (SWAS
units)
Sample coolers
Ash mixing tanks
CBD / flash tanks
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SWAS
Unit
Client:
Yoshimine
Co. Ltd.,
Japan
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SWAS Unit for Thailand
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Flash Tanks Client:
Yoshimine Co Ltd
Japan
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Deaerator Spray-tray Type for Sugar BoilerClient: Walchandnagar Inds. Ltd
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Ash Tank – Export (Turkmenistan)
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Instrumentation &
Controls
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Instrumentation &
Controls
We completely integrate process
automation & control systems with our
mechanical systems
We offer single-source responsibility for
the control systems and the mechanical
systems
We offer end-to-end solutions for the
customer
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PLC
Control
System (Allen-Bradley)
for Polymer Unit
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PLC
Control
System (Allen-Bradley)
for Bentonite Unit
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PLC
Control
System (Allen-Bradley)
for Bentonite Unit
(inside view)
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Control panel for Polymer Dosing Unit, with 3 VFD drives
(inside view)
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Control Panel for Fuel Heating
Unit
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Control
Panel for
Lube Oil
Circulation
System
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Control
Panel for
Fuel Oil
Pumping &
Heating
System, for export to
Sudan
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Local
Control
Panel
for
Dosing
System
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Control Panel for
Ammonia Dosing
system
Client: BHEL – PEM
Delhi
User: Pipavav Power
700 MW gas based
combined cycle power
plant
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Control
Panel for
Diesel
Transfer
Systemwith cascade
control
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Quality Systems
We are an ISO 9001: 2008 certified company
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Our Core Strengths
Very strong design engineering skills
Good project management
High product quality
Providing one-stop end-to-end solution for our customers
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Our Competitive
Advantage…
Short production lead times
Competitive pricing
Continuous product support
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Thank YouPSI Engineering Systems