PSG-Premium

For highest demands

Service is our mission

Thermoject®-Premium: Industry know-how and high-end solutions for demanding applications

A Premium Product includes more than just assembled parts

PSG emphasizes early in the design phase, the application specific qual-

ity requirements. We do this in close cooperation with our customers

during project development. We bring in more than 45 years industry-,

applications- and plastics experience. With reference projects like the

SMART-CAR our engineers have demonstrated knowledge in providing

solutions and innovation. Individual applications and high requirement

is what we achieve.

High performance alloys

Among service THERMOJECT®-Premium has definitive material ad-

vantage. Double-side heated manifolds, depending upon applications

in rust and acid-proof design and individually customized systems.

Service is our mission

45 years developing competence and know-how available at the push of a button

Knowledge data base

Why reinvent the wheel twice? Our knowledge data base stores all applica-

tion details. All employees have instant access to the complete knowledge of

the entire company. This helps to improve our evaluation of different solution

concepts and it reduces our project planning time as well as providing additi-

onal confidence. A short message via phone, Email or fax is enough.

We grow along with your task

Our development team is more than happy to provide you with solutions.

New resins for hybrid or long glass fiber applications, Molded-in-Color MIC

expertise, and fast color change are only a few examples of special solutions

our development team has already achieved! The best way is to contact us

during an early stage of your project. We are happy to work on your chal-

lenge!

Thermoject®-Premium as unique as our customers tasks

Our design solutions have 100% compatible formats

Our engineers speak your design language to communicate very success-

ful with our customers. Our drawing data are compatible to all current 3D

software.

More than that: Our CAD data are stored and ready to download

direct from our server.

One password is enough to get total access to more than 1000

data files. Anytime. This reduces and simplifies your design process!

Services and know-how beyond the hot runner

It is not only the nozzle, it is not only the manifold, your project

success is our task.

Injection molding is a highly complex field.

We are used to thinking outside the box to fulfill your requirements.

Service is our mission

PSG’s industry know-how: Our applications are the best references

It does not matter if we discuss hot runner, controller or cooling and tempering, we know your practical requirements

PSG brings to your projects more than 45 years experience spread across

all specific fields.

High mechanical load on containers, caps with gigantic numbers of shots,

automotive light weight construction, clean room applications with thin

wall thickness in medical industry … our hot runner solutions satisfy every

day with reduced cycle times, fast color change, molding of difficult

accessible parts, quickest shut off time, close drop nesting…

We convince you by appearing in person to deliver our argument:

An already realized application which closely matches your needs.

PSG’s process know-how

Molded-in-color

Allows cost reduction because base coat is not needed. PSG provides

solutions to avoid black-spots by using sheer optimized melt channels.

Special single-drop-solutions guarantee fast color change.

Fabric In-Mold Laminating

An optimal temperature profile in the tip area prevents damage of the

sensitive fabric. An extra small nozzle design allows positioning between

ejector pins to save costs.

LGF Long glass-fiber injection

Glass fibers are broken much less.

PSG provides specially designed flowpaths from sprue bush to tip.

The parts’ structural properties increase as a result.

Tandem molds

We integrate out hot runner into your tandem process.

Service is our mission

We do not reinvent the wheel – however we develop our products further to match innovative customer ideas

In-mold-labelling

An error-free gate point in the label area is guaranteed by reduced thermal

stress inside the part.

Multi-component injection

We provide know-how based on more than 100 customer solutions (core

back, index plate, turning molds, …)

Sheer optimized melt channels guarantee low pressure for TPE/TPO materials.

Insulated manifolds are used for combinations of TPO and high performance

plastics makes short cycle times possible.

Crystal clear plastics (PC, PS…)

Because of high precision shut off nozzles we guarantee a

cosmetically perfect gate point.

MIM Metal injection molding

Fusion welded manifolds for metal injection molding.

Sequential injection

A combination of precision closing shut-off system with specially designed

controller.

Hot Half’s

The worry-free package for “standard” and customized solutions.

Modular Design

Part quality and process stability are increased by using a modular mani-

fold design.

Better pressure support provides a more rugged mold.

High Precision Shut-off Systems

Nearly invisible gate marks and a high reproducibility because of a tight

cylindrical fit with a pre-centered needle guide.

Best example: The precision-valve gate systems of Prima. The needle

can be positioned to within 0.01 mm accuracy.

Single Drop Shut-off Nozzle

Direct-gating without a sub manifold is only possible by using our Prima

nozzle with ring cylinder. The ideal solution for prototype molds.

Stack Molds

Our Prima series provides a back-to-back shut off system without offset.

PSG technology

Service is our mission

Know-how included

Cooling bushing

Cycle time reduced because of cooling bushing.

Electro-Magnetic Shut off Nozzle

E-mag-S and E-mag-V: Lowest energy consumption, high force trans-

mission, shortest shut off times, applicable for clean room, low wear.

Assembling and Disassembling from the Front

Service friendly products are shown by PSG’s product design.

Allows changing of heater, thermocouple, tip directly on the press.

That saves time and money.

Color Change

Color change optimization is a permanent top-priority of our

hot runner development. For example: Channel polishing, new nozzle tip

Mikro RC5, automotive large parts with shut-off systems (door panels).

Mold Filling and Pressure Analysis

Near-reality mold filling and pressure loss will be offered optional.

Plug & Play

Our complete wired drop-in systems reduce installation time, avoid

failures and save time and money.

PSG-hot runner technology - precisely matched to your application

Hot Runner manifolds

Rust and acid resistant steel, precisely manufactured, heaters pressed in

with copper, customized drop-to-drop position, straight Thermojct-

Premium guarantees long lifetime trouble-free production and fast

delivery.

Complete Nozzle Range from 0.5 till 6000g Shot Weight

Open nozzle, shut off nozzle, injection nozzle, … PSG Plastic Service offers

a complete nozzle range. Contact-free needle stroke into cylindrical tips

guarantees micro string free parts and high mark-free gates.

Needle position is adjustable in 0.01mm increments.

Needle position indication is an available option.

PSG offers to you from one source complete

solutions for a lot of different applications.

Service is our mission

PSG-hot runner controller - having everything under control right at your fingertips

In the beginning we offer technical advice and a free trial

Our experienced engineering team supports you. We train and guide you

during a cost-free testing period.

Before a controller is released into the market, our hot runner

department does testing, by putting the controller through their

paces

We know in detail how to control the temperature of a hot runner.

This knowledge is passed on into our expert software for our controllers.

Complete automatic controller of the hot runner till to the checking

of the wire.

Over molding protection included

We realize the overmolding by checking the temperature differences.

Our automatic control measures at the right position and identifies

failures, raises an alarm even before the overmolding is visible.

Heat ‘n dry

With a soft-start function we gradually heat up the mold and a

FI-protection avoids short circuit.

Finger Tip Operation

User-friendly touch screen and a customized operating interface guarantee

a smooth and well structured operation.

Prem

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Service is our mission We are happy to receive your inquiry!

PSG Plastic Service GmbH I Pirnaer Straße 12 - 16 I 68309 Mannheim I Germany I Phone: +49 621 7162-0 I Fax: +49 621 7162-162 I Mail: info@psg-online.de

www.psg-online.de

Give us a call or send an email or fax.

We are more than happy to explain to you further interesting products of our PSG Group.

- Thermoject®-Econ

- Hot runner controller technology

- Chillers of our daughter company Frigotrol

We are happy to hear from you soon.