PSA INOX-STAR Betriebsanleitung englisch M12/M16/M20€¦ · - PSA-INOX-STAR M16 and M20: max 2...

1PSA-INOX-STAR

RU

D-A

rt.-

Nr.:

799

7882

-EN

/ 06

.010

EN

Eye bolt made out of stainlessDuplex-steel

M12 (1 Pers.)M16 (2 Pers.)M20 (2 Pers.)

> PSA-INOX-STAR <

Safety instructionsThis safety instruction/declaration of the manufacturer has to be

kept on file for the whole lifetime of the production.

Translation of the Original instructions

Notifying department:

FA PSA Test- andCertification departmentof BG - PRÜFZERT

Zwengenberger Straße 6842781 Haan

Identification No: 0299

PSA – Fall ProtectionAnchorage Point

Implemented, harmonized standard: EN 795Testing regulation: EN 795 1996/A1:2001,

EN 50308 2004 Abs. 4.5, OSHA 1926.502 (d)(15)

Heben • Sichern • Fördern • Verpacken Evers GmbH • Graf-Zeppelin-Straße 10-12 • 46149 Oberhausen • Telefon (02 08) 99 475-0 • Telefax (02 08) 99 475-31 • E-Mail [email protected] • www.eversgmbh.de

2 PSA-INOX-STAR

Before every use, please read the SafetyInstruction of the PSA-Fall protectionanchorage point carefully and make surethat you understand all substance.Improper use ore care of this eyebolt canresult in bodily injury or property damageand eliminates any warranty!

1 Application and warning information

WARNINGImproper assembled or damaged fallprotection anchorage points and inappro-priate use can result in deadly injury or leadto heavy injuries when load drops.Inspect fall protection anchorage pointsbefore each use carefully!

• PSA-INOX-STAR M12/M16/M20 must only be usedby competent and trained people with adequateknowledge, and outside Germany the corres-ponding country specific requirements must beutilised.

• The user of the PSA-Fall protection anchorage pointmust be in good health to use this equipment. Thehereby necessary certification can f.e. be verifiedby a G41-checkup.

• The PSA anchorage points must only be loadedwith the stated number of persons.

• To enable safety and appropriate information forall users in case of a resell to an other country, thereseller must provide the user instruction,maintenance instruction for the regular inspectionand the repairing in the country specific language.

2 Intended use of PSA-INOX-STAR

PSA-INOX-STAR M12/M16 eyebolt can be used asanchor point, for fall protection harnesses. This anchorpoint (subsequently named PSA anchorage point) canalso be attached permanent to a building, so that afall protection harness can be hooked in.

Only for the rescue out of highs and lows emergency-down devices can be additionally attached (see BGR199 Chapter 3.1.3.6 PSA anchorage points).

The PSA-INOX-Star M12/M16/M20 eye bolt isdesigned for pivoting movements under load as theymay occur at a fall.PSA-INOX-STAR M12/M16/M20 must not be usedwhen load swivels, because the PSA-INOX-STARcould turn loose.

Observe the following WLL- PSA-INOX-STAR M12: max 1 Person permitted- PSA-INOX-STAR M16 and M20: max 2 Persons permitted

In consequence of the assembly method this productfulfills the requirements as described in DIN EN 795paragraph 4.3 “special requirements for anchoragepoints“:

2.1 Grade A1 (chapter 4.3.1 acc. to DIN EN 795)permanent installed PSA anchor points

Grade A1 is fulfilled when the assembly is done in thefollowing way:

The PSA-INOX-STAR M12/M16/M20 must be bolt,into the by the designed threaded hole, by using asuitable torque wrench. Therefore necessary momentof force and bolting torque can be taken out of thechart No. 1 page 4. In addition to that a liquid securingglue f.e. Loctite or WEICONLOCK (see manufacturesinstructions) must be used.The assembly of the PSA-INOX-STAR M12/M16/M20must be carried out in a way that the disassembly canonly be done with a suitable tool.

2.2 Grade B (chapter 4.3.1 acc. to DIN EN 795)temporary installed PSA anchor points

Grade B is fulfilled when the assembly is done in thefollowing way:

PSA-INOX-STAR M12/M16 must be bolt into the bydesign specified thread by using either the providekey or with a suitable hexagon key applied with a nor-mal hand force of 50 daN.

Both assembly methods require that the ring is freemoveable (swivels 360° around the bolt axis, seechapter 4.2 hints for the assembly - Point 6).

Acc. to DIN EN 795 Point 4.2, chapter 4 “Generalrequirements for anchor points“ PSA-INOX-STARM12/M16/M20 can be used in an outdoor environment,because the corrosion resistance corresponds at leastto the 4.4 values of EN 362:1992.

PSA-INOX-STAR M12/M16/M20 must only be usedin the here described applications.


3PSA-INOX-STAR

3 Material properties

The utilised stainless Duplex-steel 1.4462 for the bodyand the bolt has a good resistance against wear andlocal corrosion like pitting, crevice corrosion and stresscorrosion cracking in sea water and high chloride andH2S containing media.This steel is very common in the construction industry,chemical industry, oil industry, food industry (only lim-ited resistance against lactic acid), in the machineengineering for example, as REA-components andtransport boxes, in desalting plants at OFF-Shoreareas like shipbuilding.

The material can also be utilised in the nuclear industryas far as nuclear technical requirements or objectspecifications do allow the usage (according to VdTÜV418).

HINTThe material must not be used in thefollowing areas:Load bearing parts in indoor swimming poolatmospheres, which are neither permanentrinsed with water nor cleaned, if their failurecould cause serious personal injury.For example when used as connectingelement for a suspended ceiling, pendentsor loudspeakers or for the fixation of waterslides or any other construction elements(read ISER-Merkblatt 831).

4 Installation information

4.1 General information

• Capability of temperature usage:The stainless steel PSA-INOX-STAR M12/M16/M20 can be used in the temperature range between-40°C up to 280°C (according to VdTÜV 418).

• RUD lifting points must not be used under chemicalinfluences such as acids, alkaline solutions andvapours. Please observe chapter 2, Intended useof PSA-INOX-STAR.

• A plan must exist to accomplish rescue actions,including all kinds of possible emergenciesoccurring with the work.

• If the PSA-Fall protection anchorage point is usedin mobile applications, it must be handed out to theuser personally.

• Modifications or repairing on the PSA-INOX-STARM12/M16/M20 must be carried out by themanufacturer only.

• Store fall protection eyebolt at dry and non corrosiveenvironment only.Correct maintenance and storage are important forthe safety of the worker.

Marking of the PSA-INOX-STAR M12/M16/M20

Size of threadM12/M16

The markings are according to DIN EN 365 „Personal fall protection gear“– general requirements for user instructions and marking

No. of loadbearing personsM12: 1 Pers.M16: 2 Pers.M20: 2 Pers.

Front Reverse

Manufacturer

Type-denomination

Wearmarkings

EN-Standard

CE-Marking

Traceability code

Year ofproduction

Hint for user´sinstruction


4 PSA-INOX-STAR

Chart 1

4.3 User information

• Inspect PSA-INOX-STAR eyebolt regularly beforeeach usage in regard of tightening, corrosion, wear,deformation etc. (see chapter 5 Inspection criteria).

WARNINGWrong assembled or damaged PSA anchorpoint as well as incorrect usage may resultin serious or deadly injuries.PSA anchor point must be in generalinspected before each usage.

• If a safe usage is doubtable or if the lifting meanhas been stressed by a dropped load, for safetyreasons the usage must be withdraw.A competent person must decide whether the liftingmean can be used further on.

• The PSA-INOX-STAR M12/M167m20 has to beadjustable through 360° when fitted and with keydisengaged. Adjust to direction of pull beforeattaching of the coupling element.

HINTAttention: PSA-INOX-STAR M12/M16/M20eyebolts are not suited for turning underload!

• When composing harness equipment to a disposalsystem make sure that they are supposed to beput together and that the coupling element iscompatible with the fall protection device.

• Care should be taken when selecting componentsof equipment to avoid any risk of injury to personsor damage of property. The safe function of acomponent or a compromised equipment must notbe effected.

• Eliminate any damage of the PSA-Fall protectionanchorage point for example caused by loading onsharp edges.

• The assembly of a PSA anchor point to a couplingelement must be done by using coupling elementsaccording to EN 362 (Grade B and M), which haveto free moveable to all sides. Any other grades areprohibited. Exception: Grade T is allowed, depen-ding on the shape.

4.2 Assembly information

1. The material construction to which the lifting pointwill be attached should be of adequate strength towithstand forces during lifting without deformation(certificate of static forces).Employer´s insurance association recommends thefollowing minimum engagement length for the bolts:- 1 x M, in steel (min. grade S235JR (1.0037))- 1,5 x M, in grey cast iron (f.e. GG 25)- 2 x M, in aluminium alloys- 2,5 x M, for light metals of low strength

M = size of thread, f.e. M20 (means 20 mm threaddiameter)When lifting light metals, nonferrous metals andgrey cast iron or other materials the thread has tobe chosen in such a way that the WLL of the threadcorresponds to the requirements of the corres-ponding base material.

HINTRUD-PSA anchor points are standard wisesupplied with a thread lengths of 1,5 x M.Make sure that the tapped hole is providingenough depth (see also chapter 4.2 Hintsfor the assembly – point 5).

2. The bolting location for the eyebolt should bemarked with paint.

3. The PSA anchor point should be installed as follows:- configuration above user (does not exclude an

other assembly position, but reduces the riskof tripping)

- the coupling element must be free moveable,- the coupling element must not be loaded over

edges

4. Make sure that a plane bolting surface is provided(Ø E, see chart 2). Maximum countersink of thethreaded hole = Nominal diameter of thread.

5. Drill the tapped blind holes deep enough so thatthe shoulder of the PSA-INOX-STAR M12/M16/M20 bolt sits properly on the plane surface. Atthrough holes please consider also DIN EN 20273middle

6. PSA-INOX-STAR M12/M16 must be adjustabletrough 360° when tightened:- For a temporary assembly, hand tightening with

an allen key is sufficient.- If the PSA-INOX-STAR shall be installed

permanently, a torque of 25 Nm (+/- 10 %)must be applied, plus securing with threadlockerhas to be done.It is possible to receive a socket wrench for theusage of a torque (Ident-No.: 7997750).

Type PSA-INOX tightening Ref-No. torque of key

PSA-INOX M12 25 Nm 7997750PSA-INOX M16 60 Nm 7997751PSA-INOX M20 115 Nm 7997752

HINTShock loading or vibrations can causeunintentional dismantling. To avoid this useliquid thread locker such as Loctite orWEICONLOCK (depending on the appli-cation, please pay attention to the manufac-turer’s instruction).Attention: Ring Body has to be freerotatable.

7. A competent person must check the lingeringsuitability of the PSA-fall protection anchor pointafter the installation is carried out (according to thegeneral plant safety requirements § 2 - chapter 4).See also chapter 5, Inspection criteria.


5PSA-INOX-STAR

Squeezing, tripping, shear and joint locations mustbe avoided. The coupling element must not bekinking when loaded.

• Karabiner hooks according to DIN 5290 areprohibited.

• For a body harness (belt type) in a fall protectionsystem only harness belts according to EN 362must be used.

• For the worker’s safety it is very decisive that beforeeach usage of the harness system clearance un-derneath the worker is assured. In case of a fall,touching ground or obstacle is avoided.

• Hook coupling element of the selected harnesssystem into the eye of the PSA-Fall protectionanchorage point and lock the coupling accordingly.

• Improper use of the lifting mean cause limitationsin regard of the usage period. The system must beinspected and controlled according to chapter 5 ofthe Inspection criteria.

• In addition to that please observe user instructionof all other components also.

4.4 Hints for the regular inspection

In time periodes complying to the need or usage atechnical expert should control at least once a yearthe appropriateness of the anchor point. Thisinspection must also be done after each event ofdamage or special incident.

Type WLL Weight A B C D E G K L M N S Certification- Ident-No. No.

PSA-INOX-STAR M12* 1 Pers. 0,19 kg 42 14 10 30 30 32 56 18 12 8 18 PS 09060052 7997097


PSA-INOX-STAR M12 1 Pers. 0,44 lbs 111/16" 9/16" 13/32" 13/16" 13/16" 11/4" 27/32" 23/32" M12 5/16" 23/32" PS 09060052 7997097


PSA-INOX-STAR M16 2 Pers. 0,68 lbs 115/16" 21/32" 19/32" 13/8" 17/16" 11/2" 23/16" 15/16" M16 3/8" 15/16" PS 09060045 -

PSA-INOX-STAR M20* 2 Pers. 0,53 kg 57 19 17 40 43 47 74 30 20 12 27,5 7900921

Chart 2 * dimensions in mm Subject to technical alternations

Overview disposal system with shock absorber(source: BGR 198, 10/2004, page 7 picture 6)

Drawing PSA-INOX-STAR

shockabsorber

disposal belt

anchorpoint

couplingelement

5 Inspection criteria

Observe and control the following points before eachusage in regular periods, after assembly and afterspecial incidents (see judgement of hazard, resp. noteadmitted technical rules):

• Bolt tightening (torque)

• Completeness of the lifting point

• Complete, readability of the Working Load Limit(WLL) as well as existing sign of manufacturer

• Deformation on load bearing parts like basic bodyand bolt

• Mechanical damages like notches, especially whenlocated in areas of tensile stress

• strong corrosion

• Reduction of cross section caused by wear > 10 %

• Cracks at load bearing parts

• Function and damage of bolts and threads

• Easy turning of the ring, free of jerk must be assured

• The product identification at the PSA anchor pointmust be high visible and easy to read

• Please fill out the documentation card carefully andsave it to write down regular inspections andpossible repairings.


6 PSA-INOX-STAR

Produkt:

Type: Trade name: Individual No.:

Manufacturer:Address:

Year of production: Date of purchase: First usage:

Sequences of regular inspections

Before PSA-Fall protection anchorage points will be used, please read userinstruction carefuly. Make sure that you understand all the substance.Non-observance of this instruction may cause serious personal injury and/ordamage to property!

6 Inspection card

Insp

ectio

n

Rep

airin

g

Date OK Detected fault

Name andsignature of

technical expert

Date ofnext

regularinspection


PSA INOX-STAR Betriebsanleitung englisch M12/M16/M20€¦ · - PSA-INOX-STAR M16 and M20: max 2...

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Transcript of PSA INOX-STAR Betriebsanleitung englisch M12/M16/M20€¦ · - PSA-INOX-STAR M16 and M20: max 2...