Protective relay RS - Reinhausen · 2.6 Personal protective equipment ..... 11 3 Product...

38
Protective relay RS Operating instructions 059/08 EN

Transcript of Protective relay RS - Reinhausen · 2.6 Personal protective equipment ..... 11 3 Product...

Page 1: Protective relay RS - Reinhausen · 2.6 Personal protective equipment ..... 11 3 Product description ...

Protective relay RSOperating instructions 059/08 EN

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© All rights reserved by Maschinenfabrik ReinhausenDissemination and reproduction of this document and use and disclosure of its content are strictly prohibitedunless expressly permitted.Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,utility models or designs.The product may have been altered since this document was published.We reserve the right to change the technical data, design and scope of supply.Generally the information provided and agreements made when processing the individual quotations and ordersare binding.The original operating instructions were written in German.

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Table of contents

© Maschinenfabrik Reinhausen 2012 3059/08 EN RS

1 Introduction ........................................................................................................................ 51.1 Validity ................................................................................................................................................ 51.2 Manufacturer ....................................................................................................................................... 51.3 Subject to change without notice ........................................................................................................ 51.4 Completeness ..................................................................................................................................... 61.5 Supporting documents ........................................................................................................................ 61.6 Safekeeping ........................................................................................................................................ 61.7 Notation conventions .......................................................................................................................... 61.7.1 Abbreviations used .............................................................................................................................................. 6

1.7.2 Symbols used ...................................................................................................................................................... 7

1.7.3 Hazard communication system ............................................................................................................................ 7

1.7.4 Information system ............................................................................................................................................... 9

2 Safety ................................................................................................................................ 102.1 General safety information ................................................................................................................ 102.2 Appropriate use ................................................................................................................................. 102.3 Inappropriate use .............................................................................................................................. 102.4 Personnel qualification ...................................................................................................................... 112.5 Operator's duty of care ..................................................................................................................... 112.6 Personal protective equipment ......................................................................................................... 11

3 Product description ......................................................................................................... 133.1 Function description .......................................................................................................................... 133.2 Performance features ....................................................................................................................... 133.3 Scope of delivery .............................................................................................................................. 133.4 Setup/models .................................................................................................................................... 14

4 Packaging, transport and storage .................................................................................. 164.1 Packaging ......................................................................................................................................... 164.1.1 Purpose .............................................................................................................................................................. 16

4.1.2 Suitability ............................................................................................................................................................ 16

4.1.3 Markings ............................................................................................................................................................ 16

4.2 Transportation, receipt and handling of shipments ........................................................................... 174.3 Storage of shipments ........................................................................................................................ 184.4 Unpacking shipments and checking for transportation damages ..................................................... 18

5 Drying transformer .......................................................................................................... 195.1 Drying transformer in furnace ........................................................................................................... 19

Table of contents

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Table of contents

© Maschinenfabrik Reinhausen 20124 059/08 ENRS

5.2 Drying transformer in chamber ......................................................................................................... 19

6 Installing protective relay in piping and connecting .................................................... 206.1 Checking function of protective relay ................................................................................................ 206.2 Installing protective relay in piping .................................................................................................... 226.3 Installing electrics for protective relay ............................................................................................... 25

7 Commissioning the transformer .................................................................................... 327.1 Commissioning the transformer (RS 2001, 2001/V, 2001/H, 2001/E, 2001/5, 2001/R, 2003) .......... 327.2 Commissioning the transformer (RS 2004) ....................................................................................... 32

8 Tripping of the protective relay and re-commissioning the transformer ................... 338.1 Flap valve in IN SERVICE position ................................................................................................... 338.2 Flap valve in OFF position ................................................................................................................ 338.3 Re-commissioning the transformer ................................................................................................... 34

9 Technical data .................................................................................................................. 35

10 Special designs ................................................................................................................ 3610.1 Protective relay with CO change-over contact as tripping switch .................................................... 3610.2 Protective relay with several dry-reed magnetic switches ................................................................ 36

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1 Introduction

© Maschinenfabrik Reinhausen 2012 5059/08 EN RS

IntroductionThis technical file contains detailed descriptions on the safe and proper in-stallation, connection, commissioning and monitoring of the product.

It also includes safety instructions and general information about the prod-uct.

This technical file is intended solely for specially trained and authorized per-sonnel.

ValidityThis technical file applies to the following types of protective relay RS:▪ RS 2001 (standard design)▪ RS 2001/V (seals made from Viton)▪ RS 2001/H (for high oil conservators)▪ RS 2001/E (increased protection from vibration)▪ RS 2001/5 (degree of protection IP55)▪ RS 2001/R (extra inspection window)▪ RS 2003 (design for Canada)▪ RS 2004 (design for Canada with automatic reset)

ManufacturerThe product is manufactured by:

Maschinenfabrik Reinhausen GmbH

Falkensteinstraße 893059 Regensburg, GermanyTel.: (+49) 9 41/40 90-0Fax: (+49) 9 41/40 90-7001E-mail: [email protected]

Further information on the product and copies of this technical file are availa-ble from this address if required.

Subject to change without noticeThe information contained in this technical file comprises the technical speci-fications approved at the time of printing. Significant modifications will be in-cluded in a new edition of the technical file.

The document number and version number of this technical file are shown inthe footer.

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1.1

1.2

1.3

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1 Introduction

© Maschinenfabrik Reinhausen 20126 059/08 ENRS

CompletenessThis technical file is incomplete without the supporting documentation.

Supporting documentsThe following documents also apply in addition to this technical file:▪ Supplements▪ Dimensional drawing

Also observe generally valid legislation, standards, guidelines and specifica-tions on accident prevention and environmental protection in the respectivecountry of use.

SafekeepingThis technical file and all supporting documents must be kept ready at handand accessible for future use at all times.

Notation conventionsThis section contains an overview of the abbreviations, symbols and textualemphasis used.

Abbreviations used

Abbrevia-tion

Definition

° C Degrees CelsiusA AmpereAC Alternating currentCO Change-overDC Direct currenti.e. in other wordsHz HertzIEC International Electrotechnical CommissionIP Ingress protectionkA/m Kiloamperes per meterKg Kilogramm2 Square meterm/s Meters per secondmA Milliamperemm MillimeterMR Maschinenfabrik ReinhausenNC Normally closed

1.4

1.5

1.6

1.7

1.7.1

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1 Introduction

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Abbrevia-tion

Definition

Nm Newton meterNO Normally openNPT National Pipe Thread (US thread standard)V VoltVA Volt-ampereW Watte.g. for example

Table 1: Abbreviations used

Symbols used

Symbol DefinitionWrench size

Tightening torque

Number and type of fastening materials used

Fill with oil

Cut open, cut through

Clean

Visual inspection

Table 2: Symbols used

Hazard communication system

Warnings in this technical file use the following format:

1.7.2

1.7.3

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1 Introduction

© Maschinenfabrik Reinhausen 20128 059/08 ENRS

WARNINGType and source of dangerConsequences► Action► Action

The following signal words are used:

Signalword

Level of danger Consequence of failure tocomply

Danger Immediate threat of dan-ger

Death or serious injury couldoccur

Warning Possible threat of danger Death or serious injury couldoccur

Caution Possible dangerous situa-tion

Minor or moderate injurycould occur

Notice Possible dangerous situa-tion

Damage to property

Table 3: Signal words in warning notices

Pictograms warn of dangers:

Pictogram DefinitionDanger

Dangerous electrical voltage

Fire hazard

Danger of tipping

Table 4: Pictograms used in warning notices

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1 Introduction

© Maschinenfabrik Reinhausen 2012 9059/08 EN RS

Information system

Information is designed to simplify and improve understanding of particularprocedures. In this technical file it is laid out as follows:

Important information.

1.7.4

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2 Safety

© Maschinenfabrik Reinhausen 201210 059/08 ENRS

Safety

General safety informationThe technical file contains detailed descriptions on the safe and proper in-stallation, connection, commissioning and monitoring of the product.▪ Read this technical file through carefully to familiarize yourself with the

product.▪ Particular attention should be paid to the information given in this chap-

ter.

Appropriate useThe product and associated equipment and special tools supplied with itcomply with the relevant legislation, regulations and standards, particularlyhealth and safety requirements, applicable at the time of delivery.

If used as intended and in compliance with the specified requirements andconditions in this technical file as well as the warning notices in this technicalfile and attached to the product, then the product does not present any haz-ards to people, property or the environment. This applies throughout the pro-duct's entire life, from delivery through installation and operation to disas-sembly and disposal.

The operational quality assurance system ensures a consistently high qualitystandard, particularly in regard to the observance of health and safety re-quirements.

The following is considered appropriate use▪ the product must be operated in accordance with this technical file and

the agreed delivery conditions and technical data▪ the associated equipment and special tools supplied with it are used

solely for the intended purpose and in accordance with the specifica-tions of this technical file

▪ the product must be used only with the transformer specified in the or-der

Inappropriate useUse is considered to be inappropriate if the product is used other than as de-scribed in the Appropriate use section.

Maschinenfabrik Reinhausen does not accept liability for damage resultingfrom unauthorized or inappropriate changes to the product. Inappropriatechanges to the product without consultation with Maschinenfabrik Reinhau-sen can lead to personal injury, damage to property and operational disrup-tion.

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2.2

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2 Safety

© Maschinenfabrik Reinhausen 2012 11059/08 EN RS

Personnel qualificationThe product is designed solely for use in electrical energy systems and facili-ties operated by appropriately trained staff. This staff comprises people whoare familiar with the installation, assembly, commissioning and operation ofsuch products.

Operator's duty of careTo prevent accidents, disruptions and damage as well as unacceptable ad-verse effects on the environment, those responsible for transport, installa-tion, operation, maintenance and disposal of the product or parts of the prod-uct must ensure the following:▪ All warning and hazard notices are complied with.▪ Personnel are instructed regularly in all relevant aspects of operational

safety, the operating instructions and particularly the safety instructionscontained therein.

▪ Regulations and operating instructions for safe working as well as therelevant instructions for staff procedures in the case of accidents andfires are kept on hand at all times and are displayed in the workplacewhere applicable.

▪ The product is only used when in a sound operational condition andsafety equipment in particular is checked regularly for operational relia-bility.

▪ Only replacement parts, lubricants and auxiliary materials which are au-thorized by the manufacturer are used.

▪ The specified operating conditions and requirements of the installationlocation are complied with.

▪ All necessary devices and personal protective equipment for the specificactivity are made available.

▪ The prescribed maintenance intervals and the relevant regulations arecomplied with.

▪ Installation, electrical connection and commissioning of the product mayonly be carried out by qualified and trained personnel in accordancewith this technical file.

▪ The operator must ensure appropriate use of the product.

Personal protective equipmentPersonal protective equipment must be worn during work to minimize risks tohealth.▪ Always wear the personal protective equipment required for the job at

hand.▪ Follow information about personal protective equipment provided in the

work area.

2.4

2.5

2.6

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2 Safety

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Always wear Protective clothingClose-fitting work clothing with a lowbreaking strength, with tight sleeves andwith no protruding parts. It mainly servesto protect the wearer against being caughtby moving machine parts.Do not wear any rings, necklaces or otherjewelry.Safety shoesTo protect against falling heavy objectsand slipping on slippery surfaces.

Table 5: Personal protective equipment to be worn at all times

Wear the following in spe-cial environments

Special personal protective equipmentis needed in special environments.The choice of equipment depends onthe circumstances.Safety glassesTo protect the eyes from flying parts andsplashing liquids.

Hard hatTo protect from falling and flying parts andmaterials.

Hearing protectionTo protect from hearing damage.

Table 6: Personal protective equipment to be worn in special environments

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3 Product description

© Maschinenfabrik Reinhausen 2012 13059/08 EN RS

Product descriptionThis chapter contains an overview of the design and function of the product.

Function descriptionThe protective relay is used to protect the on-load tap-changer and thetransformer when a malfunction occurs in the diverter switch oil compartmentor selector switch oil compartment. It is tripped when the specified speed ofoil flow from the on-load tap-changer head to the oil conservator is exceededdue to a fault. The flowing oil actuates the flap valve which tips over into po-sition OFF. The contact in the dry-reed magnetic switch is thereby actuated,the circuit breakers are tripped and the transformer is deenergized.

The protective relay is part of an oil on-load tap-changer and its propertiesconform to IEC publication 60214-1 in the applicable version or a future sub-sequent standard. Therefore, it is part of the scope of our delivery.

Diverter switch operations at rated switching capacity or at permissible over-load will not cause the protective relay to trip.

The protective relay responds to oil flow, not to gas accumulated in the pro-tective relay. It is not necessary to bleed the protective relay when filling thetransformer with oil. Gas accumulation in the protective relay is normal.

Performance featuresThe product is particularly characterized by the following properties:▪ Vacuum resistance▪ High temperature range▪ Main switching contacts with large electrical switching capacity range▪ High insulation strength▪ High dielectric strength to ground

Scope of deliveryThe product is packaged with protection against moisture and is delivered asfollows:▪ Protective relay▪ Operating instructions▪ Supplements▪ Dimensional drawing

Please note the following:

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3.2

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▪ Check the shipment for completeness on the basis of the shipping docu-ments.

▪ Store the parts in a dry place until installation.▪ The product must remain in its airtight, protective wrapping and may on-

ly be removed immediately before installation.

Setup/models

Figure 1: RS 2001

1 Inspection window

Figure 2: RS 2001

1 Dummy plug 3 Ventilation for terminal box2 Identification plate

The protective relay RS 2001/R has an extra inspection window on the rear.

3.4Front view

Rear view

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3 Product description

© Maschinenfabrik Reinhausen 2012 15059/08 EN RS

Figure 3: RS 2001

1 Gasket 7 Cable connection2 Grounding cable 8 Protective cover3 Terminal box cover 9 Dummy plug4 OPERATION (reset) test but-

ton10 Connection terminals

5 Slotted screw 11 Cylinder head screw for pro-tective conductor connection

6 OFF (test tripping) test button

The protective relay RS 2003 and RS 2004 has a 1/2"-14NPT adapter inplace of the cable connection (position 7).

View from above

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4 Packaging, transport and storage

© Maschinenfabrik Reinhausen 201216 059/08 ENRS

Packaging, transport and storage

Packaging

Purpose

The packaging is designed to protect the packaged goods during transport,loading and unloading as well as periods of storage in such a way that no(detrimental) changes occur. The packaging must protect the goods againstpermitted transport stresses such as vibration, knocks and moisture (rain,snow, condensation).

The packaging also prevents the packaged goods from moving impermissi-bly within the packaging. The packaged goods must be prepared for ship-ment before actually being packed so that the goods can be transportedsafely, economically and in accordance with regulations.

Suitability

The packaging is suitable for▪ all common types of transportation▪ stackability - 1000 kg/m2 top surface

The packaged goods are packed in a stable wooden crate. This crate en-sures that the shipment is secure when in the intended transportation posi-tion and that none of its parts touch the loading surface of the means oftransport or touch the ground after unloading.

The packaged goods are stabilized inside the crate to prevent impermissiblechanges in position.

Markings

The packaging bears a signature with symbols with instructions for safetransport and correct storage. The following symbols apply to the shipment(of non-hazardous goods). Adherence to these symbols is mandatory.

Protect against moisture Top Fragile

Figure 4: Shipping pictograms

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4.1.1

4.1.2

4.1.3

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4 Packaging, transport and storage

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Transportation, receipt and handling of shipments

WARNINGDanger of death or severe injury!Danger due to tipping or falling load!► Only trained and appointed persons may select the sling gear and se-

cure the load.► Do not walk under the hanging load.► Use means of transport and lifting gear with a carrying capacity of >

500 kg.

NOTE

Damage to packaged goods!Damage due to tipping or falling load!► Only trained and appointed persons may select the sling gear and se-

cure the load.► Use means of transport and lifting gear with a carrying capacity of >

500 kg.

In addition to oscillation stress and shock stress, jolts must also be expectedduring transportation. In order to prevent possible damage, avoid dropping,tipping, knocking over and colliding with the product.

If a box falls from a certain height (e.g. when slings tear) or experiences anunbroken fall, damage must be expected regardless of the weight.

Every delivered shipment must be checked for the following by the recipientbefore acceptance (acknowledgment of receipt):▪ Completeness based on the delivery slip▪ External damage of any type.

The checks must take place after unloading when the crate or transport con-tainer can be accessed from all sides.

If external transport damage is detected on receipt of the shipment, proceedas follows:▪ Immediately record the transport damage found in the shipping docu-

ments and have this countersigned by the carrier.▪ In the event of severe damage, total loss or high damage costs, immedi-

ately notify the sales department at Maschinenfabrik Reinhausen andthe relevant insurance company.

▪ After identifying damage, do not modify the condition of the shipmentfurther and retain the packaging material until an inspection decisionhas been made by the transport company or the insurance company.

▪ Record the details of the damage immediately together with the carrierinvolved. This is essential for any claim for damages!

4.2

Visible damage

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▪ If possible, photograph damage to packaging and packaged goods. Thisalso applies to signs of corrosion on the packaged goods due to mois-ture inside the packaging (rain, snow, condensation).

▪ Name the damaged parts.

When damages are not determined until unpacking after receipt of the ship-ment (hidden damage), proceed as follows:▪ Make the party responsible for the damage liable as soon as possible by

telephone and in writing, and prepare a damage report.▪ Observe the time periods applicable to such actions in the respective

country. Inquire about these in good time.

With hidden damage, it is very hard to make the transportation company (orother responsible party) liable. Any insurance claims for such damages canonly be successful if relevant provisions are expressly included in the insur-ance terms and conditions.

Storage of shipmentsPackaged goods can be stored outdoors when the following conditions arecomplied with.

Selection and arrangement of the storage location should meet the followingrequirements:▪ Stored goods are protected against moisture (flooding, water from melt-

ing snow and ice), dirt, pests such as rats, mice, termites and so on, andagainst unauthorized access.

▪ Store the crates on timber beams and planks as a protection against ris-ing damp and for better ventilation.

▪ Carrying capacity of the substrate under the goods is sufficient.▪ Entrance and exit paths are kept free.

Check stored goods at regular intervals. Also take appropriate action afterstorms, heavy rain or snow and so on.

Unpacking shipments and checking for transportationdamages▪ Wherever possible keep the crate packaged for transport to the place

where installation will take place.▪ When unpacking, check the condition of the packaged goods.▪ Check completeness based on the delivery slip.

Hidden damage

4.3

4.4

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5 Drying transformer

© Maschinenfabrik Reinhausen 2012 19059/08 EN RS

Drying transformer

Drying transformer in furnaceObserve the following information when drying the transformer in a furnace.

NOTE

Damage to protective relay, on-load tap-changer and transform-er!If the protective relay is dried in a furnace, this may cause damage to theprotective relay and restrict its correct function.► Do not dry protective relay in a furnace.

Drying transformer in chamberIf you dry the transformer in a chamber, the protective relay can remain at-tached to the on-load tap-changer during drying.

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6 Installing protective relay in piping and connecting

© Maschinenfabrik Reinhausen 201220 059/08 ENRS

Installing protective relay in piping and connectingAlways perform all transformer tests with the protective relay attached andconnected.

Checking function of protective relayCheck the function of the protective relay before installing in piping betweenon-load tap-changer head and oil conservator.1. Open terminal box.

Figure 5: Protective relay with open terminal box

NOTE

Damage to protective relay!Damage to protective relay resulting from improper operation!► Never press both test buttons at the same time.

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6.1

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6 Installing protective relay in piping and connecting

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2. Press OFF test button.ð Flap valve is inclined. Line marker appears in the middle of the in-

spection window.

Figure 6: Off position

3. Press IN SERVICE test button.ð Flap valve is vertical.

Figure 7: In service position

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6 Installing protective relay in piping and connecting

© Maschinenfabrik Reinhausen 201222 059/08 ENRS

4. Close terminal box.

Figure 8: Terminal box cover

The associated contact positions for checking electrical continuity are evi-dent from the dimensional drawing provided.

Installing protective relay in pipingThe following requirements must be satisfied in order to install the protectiverelay in the piping:▪ The pipes from the protective relay to the oil conservator must be routed

with an inclination of at least 2 % to ensure the switching gases can es-cape freely.

▪ The inner piping diameter must be at least 25 mm.▪ The magnetic field strength (bushings, busbars etc.) must be < 20 kA/m.▪ Install protective relay with good support and free from vibrations.▪ The test buttons must be at the top.▪ The reference arrow on the terminal box cover must point towards the

on-load tap-changer's oil conservator.

6.2

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6 Installing protective relay in piping and connecting

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▪ Install protective relay such that it can be easily accessed for subse-quent maintenance work.

Figure 9: Piping with inclination of at least 2 %

Figure 10: Protective relay with test button at the top

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6 Installing protective relay in piping and connecting

© Maschinenfabrik Reinhausen 201224 059/08 ENRS

Figure 11: Reference arrow pointing towards the on-load tap-changer's oil conserva-tor

1. Install the protective relay horizontally in the pipe between on-load tap-changer head and oil conservator as near as possible to the on-loadtap-changer head taking the above points into consideration.

2. Provide a stop-cock (nominal width of at least 25 mm) between protec-tive relay and oil conservator.

Figure 12: Stop-cock

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6 Installing protective relay in piping and connecting

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Installing electrics for protective relayThe protective relay's dry-reed magnetic switch is supplied in the standardversion as either an NC or NO contact. Other contact equipment can be sup-plied as special versions and is shown in the dimensional drawing provided.1. Insert cable connection (RS 2001, 2001/V, 2001/H, 2001/E, 2001/5,

2001/R) or adapter (RS 2003 und RS 2004) in the tapped hole whichseems to be in the most favorable position.

Figure 13: Cable bushing

2. Seal open tapped hole with MR dummy plug.

Figure 14: Dummy plug

6.3

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6 Installing protective relay in piping and connecting

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3. Open terminal box.

Figure 15: Terminal box

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6 Installing protective relay in piping and connecting

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4. Loosen screw, remove terminal box cover and take off protective cover.

Figure 16: Terminal box cover and protective cover

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6 Installing protective relay in piping and connecting

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5. Guide cable through cable bushing and into protective relay. Ensure thatthe cable connection is well secured and sealed.

Figure 17: Cable bushing

WARNINGDanger of death or severe injury!Danger of death and severe injury due to unprofessional electrical connec-tion of protective relay.► Connect the protective relay into the tripping circuit of the circuit break-

ers of the transformer to be protected so that the transformer is immedi-ately disconnected by the circuit breakers when the protective relay istripped.

► Systems which only generate an alarm message are not permitted.

6. Connect electric cables to connection terminals.

Figure 18: Electrical cables

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6 Installing protective relay in piping and connecting

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7. Connect protective conductor to cylinder head screw.

Figure 19: Protective conductor

8. Insert protective cover.

Figure 20: Protective cover

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9. Secure terminal box cover.

Figure 21: Terminal box cover

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6 Installing protective relay in piping and connecting

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10. Close terminal box.

Figure 22: Terminal box cover

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7 Commissioning the transformer

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Commissioning the transformer

Commissioning the transformer (RS 2001, 2001/V, 2001/H,2001/E, 2001/5, 2001/R, 2003)ü Check that the protective relay is functioning correctly before commis-

sioning the transformer:1. Ground transformer on upper voltage and undervoltage sides. Ensure

that the working ground connection on the transformer is not removedduring testing.

2. Ensure that transformer remains deenergized during testing.3. Deactivate the automatic fire extinguishing device.4. Open terminal box of protective relay.5. Press OFF test button.6. Leave the transformer's danger zone.7. Ensure that the transformer's circuit breaker cannot be closed.

ð Passive protection test8. Press IN SERVICE test button.9. Leave the transformer's danger zone.10. Close the transformer's circuit breaker with isolating switches open and

the transformer grounded on all sides.11. Press OFF test button.12. Ensure that the transformer's circuit breaker is open.

ð Active protection test.13. Press IN SERVICE test button to reset the protective relay.ð Once you have checked that the protective relay is functioning correctly,

you can commission the transformer.

Commissioning the transformer (RS 2004)ü Check that the protective relay is functioning correctly before commis-

sioning the transformer:1. Ensure that the flap valve is in the IN SERVICE position.2. Leave the transformer's danger zone.3. Close the transformer's circuit breaker with isolating switches open and

the transformer grounded on all sides.4. Press OFF test button.5. Ensure that the transformer's circuit breaker is open.

ð Active protection test.ð Once you have checked that the protective relay is functioning correctly,

you can commission the transformer.

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8 Tripping of the protective relay and re-commissioning the transformer

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Tripping of the protective relay and re-commis-sioning the transformer

WARNINGDanger of death or severe injury!Danger of death or severe injury if on-load tap-changer and transformer areinsufficiently tested!► Be sure to check on-load tap-changer and transformer after the protec-

tive relay has been tripped. The diverter switch insert or selector switchinsert must be removed in order to do this.

► Only use the equipment again when you are sure there is no damage tothe on-load tap-changer or transformer.

When the circuit breakers have been tripped by the protective relay, proceedas follows:1. Establish time of tripping.2. Determine operating position of on-load tap-changer.3. As a precaution, block the motor-drive unit by tripping the motor protec-

tive switch to prevent the on-load tap-changer being actuated by remotecontrol.

4. Check on-load tap-changer head cover. If oil is leaking, shut the oil con-servator stop valve immediately.

5. Check whether the flap valve of the protective relay is in the OFF or INSERVICE position.

Flap valve in IN SERVICE positionIf the flap valve is in the IN SERVICE position, there may be a fault in thetripping circuit. Check the tripping circuit. If the reason for the protective relaytripping cannot be found, the diverter switch insert or selector switch insertmust be removed in accordance with the on-load tap-changer's operating in-structions and checked [► 33].

Flap valve in OFF position

Note that protective relay RS 2004 features an automatic reset mechanismwhich means that the flap valve does not remain in the OFF position aftertripping. If the protective relay RS 2004 has not tripped due to an error inthe tripping circuit, proceed as described below for RS 2004 too.

If the flap valve is in the OFF position, proceed as follows:1. Ensure that the transformer is not started up under any circumstances.2. Remove and inspect diverter switch insert in accordance with corre-

sponding on-load tap-changer operating instructions.3. Contact Maschinenfabrik Reinhausen and inform them of the following:

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8 Tripping of the protective relay and re-commissioning the transformer

© Maschinenfabrik Reinhausen 201234 059/08 ENRS

▪ Serial number of protective relay and on-load tap-changer.▪ What was the load of the transformer at the instant of tripping?▪ Was the on-load tap-changer moved immediately before or during trip-

ping?▪ Did any other protective devices of the transformer respond at the in-

stant of tripping?▪ Were switching operations in the network performed at the instant of

tripping?▪ Were overvoltages registered at the instant of tripping?

Re-commissioning the transformerOnce the reason for the protective relay tripping has been established andremedied, you can re-commission the transformer:1. Ensure that the flap valve is in the IN SERVICE position.2. Commission the transformer.

8.3

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9 Technical data

© Maschinenfabrik Reinhausen 2012 35059/08 EN RS

Technical data

General technical data

Housing Outdoor modelProtection IP 54Relay actuation Flap valve with apertureWeight About 3.5 kgOil flow speed of available typeswhen tripping (oil temperature 20°C):

0.65 m/s1.20 m/s3.00 m/s4.80 m/s

Table 7: General technical data

Tripping switch

The protective relay can be supplied with either a normally open (NO) or anormally closed (NC) dry-reed magnetic switch (see dimensional drawingsupplied).

Other contact combinations are available as special design [► 36].

Electrical data for normally open (NO) or normally closed (NC) dry-reedmagnetic switch

AC switching capacityDC switching capacity

1.2 VA…400 VA1.2 W…250 W

Maximum admissible voltageAC/DCMinimum admissible voltageAC/DC

250 V24 V

Maximum switched current AC/DCMinimum switched current AC/DC

2 A4.8 mA at 250 V

Power frequency withstand voltagetest

Between all voltage-carrying con-nections and the grounded parts: atleast 2500 V, 50 Hz, test duration 1minuteBetween open contacts: at least2000 V, 50 Hz, test duration 1 mi-nute

Table 8: Electrical data for normally open (NO) or normally closed (NC) dry-reedmagnetic switch

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10 Special designs

© Maschinenfabrik Reinhausen 201236 059/08 ENRS

Special designs

Protective relay with CO change-over contact as trippingswitchThe protective relay can be supplied with a dry-reed magnetic switch, COchange-over (variant 3) (see dimensional drawing supplied).

Electrical data for CO change-over dry-reed magnetic switch

AC switching capacityDC switching capacity

1.2 VA…200 VA1.2 W…130 W

Maximum admissible voltageAC/DCMinimum admissible voltageAC/DC

250 V24 V

Maximum switched current AC/DCMinimum switched current AC/DC

1 A4.8 mA at 250 V

Power frequency withstand voltagetest

Between all voltage-carrying con-nections and the grounded parts: atleast 2500 V, 50 Hz, test duration 1minuteBetween open contacts: at least1150 V, 50 Hz, test duration 1 mi-nute

Table 9: Electrical data for CO change-over dry-reed magnetic switch

Protective relay with several dry-reed magnetic switchesThe protective relay can be supplied with several independent dry-reed mag-netic switches. These can be designed as normally open (NO) or normallyclosed (NC) contacts and are electrically isolated (see dimensional drawingsupplied).

Electrical data for normally open (NO) and normally closed (NC) [► 35] dry-reed magnetic switch

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MR worldwideAustraliaReinhausen Australia Pty. Ltd.Ground Floor6-10 Geeves AvenueRockdale N. S. W. 2216Phone: +61 2 9556 2133Fax: +61 2 9597 1339E-Mail: [email protected]

BrazilMR do Brasil Indústria Mecánica Ltda.Av. Elias Yazbek, 465CEP: 06803-000Embu - São PauloPhone: +55 11 4785 2150Fax: +55 11 4785 2185E-Mail: [email protected]

CanadaReinhausen Canada Inc.3755, rue Java, Suite 180Brossard, Québec J4Y 0E4Phone: +1 514 370 5377Fax: +1 450 659 3092E-Mail: [email protected] IndiaEasun-MR Tap Changers Ltd.612, CTH RoadTiruninravur, Chennai 602 024Phone: +91 44 26300883Fax: +91 44 26390881E-Mail: [email protected] IndonesiaPt. Reinhausen IndonesiaGerman Center, Suite 6310,Jl. Kapt. Subijanto Dj.BSD City, TangerangPhone: +62 21 5315-3183Fax: +62 21 5315-3184E-Mail: [email protected]

IranIran Transfo After Sales Services Co.Zanjan, Industrial Township No. 1 (Aliabad)Corner of Morad Str.Postal Code 4533144551E-Mail: [email protected] ItalyReinhausen Italia S.r.l.Via Alserio, 1620159 MilanoPhone: +39 02 6943471Fax: +39 02 69434766E-Mail: [email protected] JapanMR Japan CorporationGerman Industry Park1-18-2 Hakusan, Midori-kuYokohama 226-0006Phone: +81 45 929 5728Fax: +81 45 929 5741 LuxembourgReinhausen Luxembourg S.A.72, Rue de PrésL-7333 SteinselPhone: +352 27 3347 1Fax: +352 27 3347 99E-Mail: [email protected]

MalaysiaReinhausen Asia-Pacific Sdn. BhdLevel 11 Chulan TowerNo. 3 Jalan Conlay50450 Kuala LumpurPhone: +60 3 2142 6481Fax: +60 3 2142 6422E-Mail: [email protected]

P.R.C. (China)MR China Ltd. (MRT)开德贸易(上海)有限公司

中国上海浦东新区浦东南路 360 号

新上海国际大厦 4楼 E座

邮编: 200120

电话:+ 86 21 61634588

传真:+ 86 21 61634582

邮箱:[email protected]

[email protected]

Russian FederationOOO MRNaberezhnaya Akademika Tupoleva15, Bld. 2 ("Tupolev Plaza")105005 MoscowPhone: +7 495 980 89 67Fax: +7 495 980 89 67E-Mail: [email protected]

South AfricaReinhausen South Africa (Pty) Ltd.No. 15, Third Street, Booysens ReserveJohannesburgPhone: +27 11 8352077Fax: +27 11 8353806E-Mail: [email protected] South KoreaReinhausen Korea Ltd.21st floor, Standard Chartered Bank Bldg.,47, Chongro, Chongro-gu,Seoul 110-702Phone: +82 2 767 4909Fax: +82 2 736 0049E-Mail: [email protected]

U.S.A.Reinhausen Manufacturing Inc.2549 North 9th AvenueHumboldt, TN 38343Phone: +1 731 784 7681Fax: +1 731 784 7682E-Mail: [email protected] United Arab EmiratesReinhausen Middle East FZEDubai Airport Freezone, Building Phase 63rd floor, Office No. 6EB, 341 DubaiPhone: +971 4 2368 451Fax: +971 4 2368 225Email: [email protected]

Maschinenfabrik Reinhausen GmbHFalkensteinstrasse 893059 Regensburg

+49 (0)941 4090-0+49(0)941 [email protected]

www.reinhausen.com

059/08 EN ▪ 04/12 ▪ F0015206