product guideprotecting compressors worldwide

Divider blocks andpump to point systems

> divider blocks> cycle indicators> proximity switches> check valves> pressure indicators> lube oil monitors> pumps> no-fl ow shutdown devices

Innovative products for reliable lubrication and protection of gas engines and compressors

want to fi nd out more?scan this QR code with your smartphone for further info from the CPI website.

tel: +44 (0)1488 684585www.c-p-i.com

CPILUBRICATION

protecting compressors worldwide

accessories for divider blocksNeoMag visual cycle indicator follows the

divider block piston

movement so the operator

can monitor and control

oil consumption, set lube

rates and easily spot

problems in the divider

block system.

Part# NMT for CCT, Graco/Trabon,

Ariel, Lubriquip and SB Divider Blocks.

Part# NML for Lincoln

Part# NMD for Dropsa.

Reset pressure indicator identifi es tubing

or lubrication point blockage

to enable the operator to

quickly verify exactly which

point is causing high pressure

in the system.

Part# TRPI for CCT, Graco/Trabon, Ariel,

Lubriquip and SB Divider Blocks.

Part# LRPI for Lincoln

Part# DRPI for Dropsa Divider Blocks.

Captured proximity switch sends a switch

closure with each cycle of

the divider block to the

control panel, PLC or the

profl o PF1, to monitor oil

consumption and shutdown

the compressor if the

lubrication system begins

to deteriorate.

Part# TPSO for CCT, Graco/Trabon,

Ariel, Lubriquip and SB Divider Blocks.

Part# LPS for Lincoln

Part# DPS for Dropsa Divider Blocks.

HP divider blocks> Positive lubrication to cylinders/packing CPI-HP divider blocks give you the closest piston to

valve tolerance in the world ! 80 to 90 millionths-of-

an-inch assures you precision lubrication of vital

components, plus superior piston stalling for positive

shutdown of the system should tubing be crushed or

lubrication points become plugged.

> O-Ring seals on outlet sectionsEliminates thread sealants on outlets and ensures

exceptional sealing and ease of assembly.

> Reduced torque for mounting screwsReduce torque for mounting blocks on base section

(65 in. lbs.) assures leak free operation to 7,500 PSI.

> Wide range of piston sizesEnables effi cient design for cylinder and packing

lubrication quantities.

> One piece O-Ring seal outlet checksAssures reliable operation of the divider block system

and eliminates oil leak problems.

one piece O-Ring seal check valves with integral tube connection

on base plate check valves

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All components are enclosed in the magnet

assembly. Never lose a spring, spacer or

magnet again. Springs tested to 20 million

cycles NO Broken Springs.

US Patent #7,461,670 B1-US D570,236S,

US D591,627S & US D613,631S

US Patent #6,823,270

Base plate outlet check valve assures the reliable

operation of the divider block

system. The o-ring seal check

valve and integral tube

connection eliminates leaks

in the system.

Part# 421PR-OR for CCT base plates.

Part# 421PR-NPT for Graco/Trabon, SB,

Ariel, Lubriquip, Lincoln and Dropsa

base plates.US Patent pending

CSA approved

CPILUBRICATION

US Patent #7,096,889 other US Patents pending

Dual base plate mounting pattern enables use of the “XD”4 bolt block

or 2 bolt Graco/Trabon style divider

valves

Mounting screws rest on top of the divider block eliminate piston

bore distortion

Four Allen head bolts distribute

torque evenly across divider block

Reduced leak paths inlet and

end sections machined as one

piece

Inlet check valve traps oil in

divider block to prevent reverse

fl ow in high pressure service

2 inlet points (top and bottom) to hydraulic circuit allows a pressure gauge

to be mounted directly to top or bottom

of divider block.

O-ring seal outlets requires no thread

sealant and accept NPT or O-ring sealed

outlet check valves

One piece o-ring seal check valves with

integral tube connection

SAE threads enables the use of industry

standard accessories, (cycle indicators,

shutdown/monitoring devices etc.)

Dual purge ports one on each side of

the base plate allows effi cient purging

of air from the divider block assembly

Added mass around piston decreases

stress strain expansion

The compressor industry’s next generation

of superior divider blocks for all engine

and compressor applications.

extreme duty divider blocks are available in a wide range of piston sizes to ensure precise quantities of lubrication are injected to your rings, rods and packing

Compressors are running longer and harder in our

industry and demand proper lubrication for effi cient

operation and longevity

when you can’t aff ord compressor downtimeextreme duty divider blocks

XD divider block assemblies consist of

three (3) to eight (8) working sections,

one (1) inlet section with integral

intermediate, one (1) intermediate

section for each working block, and

one (1) end section with integral

intermediate.

A single assembly can feed from one (1)

to sixteen (16) lubrication points.

Individual blocks marked “T” for “Twin”

provide separate outlets to inject oil

into two (2) lubrication points. Individual

blocks marked “S” for “Single” are drilled

internally to combine both outlets to

double the output of lubrication to a

single lubrication point.

blocks work at a new level of

8000psi

XD™

XD™part# description output in3

XD-6T .006 twin .006

XD-6S .006 single .012

XD-9T .009 twin .009

XD-9S .009 single .018

XD-12T .012 twin .012

XD-12S .012 single .024

XD-15T .015 twin .015

XD-15S .015 single .030

XD-18T .018 twin .018

XD-18S .018 single .036

XD-21T .021 twin .021

XD-21S .021 single .042

XD-24T .024 twin .024

XD-24S .024 single .048

XD-30T .030 twin .030

XD-30S .030 single .060

part#max

outlets

divider

blocks

6 3 XD3BP

8 4 XD4BP

10 5 XD5BP

12 6 XD6BP

14 7 XD7BP

16 8 XD8BP

Base plate ordering information:

US Patent #7,096,889

other US Patents pending

a wide rangquantities orings, rods a

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Tel: +44 (0)1488 684585 www.c-p-i.com

protecting compressors worldwide

divider block monitor and no-fl ow shutdown protection

reliable no-fl ow shutdown protection

> Trends and stores divider block system operation to monitor and prove:• oil consumption - over and under lubrication

• lubricator pump failure

• divider block failure

• compressor component failure

- rings, rod, packing and cylinders

• compressor run time

> Shuts down compressor when lubrication

system fails or begins to deteriorate:

• adjustable alarm time

• normally open or normally closed operation

> Installs on divider block or in control panel

> Wireless (IRDA) download of trending

information to any hand held Palm Pilot or Palm cell

phone device

> Automatically uploads all fi les to computer

and converts information to Excel Graph

> 3.3 volt hermetically sealedhigh temperature battery • 5 year warranty and up to 10 year battery life

> AC or DC operation • switch rated for 300 VDC and 120 VAC @.5 amps

> Patented sealed magnet assembly• no lost magnets, springs or spacers...EVER

> Heavy duty magnet housing eliminates possibility of failure caused by bending

> Proximity switch output is standard with every unit

> Hall eff ect activated• unlimited duty cycle - with lifetime warranty

Download to Palm Pilot shows complete history of divider block operation• total oil consumption

• compressor run time hours

• compressor operational days

• over lubrication costs

See further info on FFT software below

profl o model PF1

profl o Jr.

FFT (Fluid fl ow trending) software

Developed by CPI lubrication, this innovative

software allows the operator to download

12 months of operation of a divider block

system from the profl o monitor to a hand

held Palm device.

This provides data for analysis such as:

total divider block cycles, total runtime,

alarm times, divider block volume,

recommended cycle time, and total oil

consumption. Data can be transferred

to a desktop for further trending analysis

in Microsoft Excel.

FFT software in conjunction with the

profl o PF-1 allows you to anticipate

trouble before unscheduled, costly,

downtime occurs.

CSA and ATEX approved

US Patent #5,835,372

CSA approved

US Patents #6,823,270 - 6,850-849 B1

CPILUBRICATION

Tel: +44 (0)1488 684585 www.c-p-i.com

innovative solutionsThe CPI lubrication group off ers the highest quality

compressor lubrication systems available in the industry

today. Our experience, commitment to excellence and

innovative products, has earned us the reputation as an

industry leader for introducing the latest technology

and expertise in compressor lubrication.

Our Engineers and Technicians make it their responsibility

to work closely with customers to ensure that the

lubrication systems we provide are designed, assembled,

tested and shipped to meet each customers specifi cations.

designThe CPI Lubrication group designs divider block systems

for all compressors in the industry, utilizing our extensive

fi eld and design application experience. Systems are

designed to refl ect operating temperatures, pressures

and gas stream components.

products, systems and spare parts serviceAs an integral part of our business, we carry a complete

stock inventory of lubricators, pumps and accessories

for engine and compressor applications.

lubricator box and pump system

CPI designed lubrication system

divider block system

oil heater

oil reservoir

pump assembly

lubricator box

dessicant breather keeps moisture

out of lubricator

divider blockdistributes oil

precisely to

compressor

components

check valves

in-linePremier fi lter

manualpre-lubepump

pro-fl odivider block monitor and no-fl ow shutdown protection

protecting compressors worldwide

for divider block systems

The XDC installed with the CVP will eliminate check valve failure caused by heat and gas stream contamination

check valves

purge and test gun

> Provides oil barrier to protect the check valve sealing surfaces from hot gas and trash in the gas stream

> Minimum fi ll capacity allows immediate delivery of oil to cylinders and packing

> Pressure gauge port enables the operator to visually see when the rod packing is failing

> Light weight and heavy duty connector eliminates failure due to vibration

> Integral tube connector reduces leak paths

> Pre-lube cylinders and packing> Pressure test divider blocks> Purge air from lube system prior to compressor start up

Patent pending

> The compressor industry’s ONLY device capable of testing the quantity of oil injected into a single lubrication point, with the compressor running under actual operating temperatures and pressures.

> Tests the reliability of the divider block and lube pump to determine possible cause of premature failure of cylinders, rings and rod packing.

XDC Xtreme dutycheck valve

CVP check valve protector

One piece design with internal tube connector

Self guiding double poppet seals with Viton O-rings

0-950014-SMA0018-1/8”- FMClark, Energy Industries, Cooper Bessemer, Ingersol Rand, Premier

950014-1/4” x 1/4”- FXFAriel, Graco/Trabon, Lincoln, Lubriquip, SB

0-950014-SMA0014-1/4”- FXMDresser Rand - RDS-RDH-HOS-HHE,Gemini, White Superior, Worthington Cub

Pressure gauge to monitor cylinder or packing pressure for troubleshooting

Oil barrier protects check valve

Extra heavy connector prevents failure caused by vibration

Part#422P-NPT1/4” tube x 1/8” NPT-double poppet

XDCXTREME DUTY CHECK

CVPCHECK VALVE PROTECTOR

Replacement check valves for all OEM compressors and divider block systems

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SPTD single point test device

> Pre-lubebe c c lylyliininddeders and packing

CSA approved

Oil make-up meter and transmitter designed for engine and compressor applications

monitor and totalize

system fi lters

Electronic fl ow transmitter operationAs the gears rotate, a magnet on each

end of the gear activates the reed

switch to send a pulse to a PLC, digital

control panel or digital counter to

accurately monitor oil consumption

of all engines and compressors

The divider block system operates effi ciently, only when

pressure diff erentials between injection points in the

system do not exceed 1000 PSI. If the system is not

balanced properly, the pressure can cause the pistons to

wear prematurely and allow the oil intended for the high

pressure injection point to fl ow around the worn piston

to the point with least resistance (lower pressure).

By-passing oil will cause serious damage or premature

failure to the compressor cylinders, pistons, rings, rod

and packing gland.

Electronic fl ow meter operationOil consumption is displayed on

the LCD in pints, quarts or litres

and is totalized in gallons and litres.

Designed to accurately track oil usage

of all engines and compressors.

your engine and compressor oil consumption

> Remove the old atmospheric

assembly and install the POPR......its that easy!

> Replaces all

atmospheric rupture

assemblies on divider

blocks

> No more oil spills

on the compressor

> No more blown

rupture discs

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1212-B118

Low pressure

fi lter adapter

> operator can easily see it’s time to change the fi lter

809052SS

High pressure

in-line stainless

steel fi lter

> has 6 times fi ltering capacity of sintered bronze element

BVA balancing valve assembly

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Increase effi ciency and reliability of all divider block systems operating at high pressure

> Eliminates premature wear of divider blocks

> Reduces piston by-passing

> Eliminates blown rupture disc problems

> Simplifi es balancing the divider block system

509042

High pressure

in-line fi lter

> maximum protection for system components

US Patent # D597,630S

Never replace a rupture disc again!

pop open pressure relief

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pture

POPR installed

in place of rupture

assembly.

Diverts oil to lube

box when system

is over pressure

CPILUBRICATION

Tel: +44 (0)1488 684585 www.c-p-i.com

lubricator pumps and gearboxes

OEM and replacement lube boxes and pumps to retrofi t: Ariel, Trabon,

Lubriquip, Manzel, Ajax, Lincoln,Dropsa, Premier, Progressive, Chicago

Pneumatic, Energy Industries, Ingersoll Rand, Cooper Axis, Dresser-Rand,

Gemini, White Superior, Worthington Cub, Cooper Bessemer, Clark.

All trademark names are the property of their respective companies and are not associated with CPI

high volume lube pumps and gearboxes

Lube pumps and gearboxes for all

compressors requiring high volume

lubrication rates up to 400 PPD.

CPI system on Cooper GMV10CPICPI sy sysystestem om on Cn Coopoopooper r GMVGMV1010

g

and gearboxes for all

HVLP pump

7 and 10 mm

HVLP gear box

with pumps

protecting compressors worldwide

We make hundreds of diff erent sizes, ratios and mounting

confi gurations designed to fi t your old or new engine,

pump or compressor.

lubricator pumps

Replacement lubricator pumps for all OEM engines and compressorsReal

Ariel, Ajax, Gemini pressurized suction pumps 1/4” - 3/8” - 3/16”

In stock replacementsfor all box suction lubricator pumps: Lubriquip, Lincoln, Graco/Trabon, SB, Manzel, Premier

Pressureized suction with sight glass for all rotary Vane vapor recovery compressors

Ariprepum1/4

ntsubricator

bon,er

tionfor aporessors

In stfor apumLincSB,

Pwar

All trademark names are the property of their respective companies and are not associated with CPI

lubricator features and specifi cations> Force feed lubricators

> Heavy duty steel reservoirs

> All gear rotary drives

> Electric motor drives

> Ratchet drives

> Bottom rotary drives

> Suitable for use with petroleum and synthetic based lubricants

> Automatically oil level controllers

> Level switches

> Electric heater and thermostat assemblies

> Shaft rotation alarms

> Partitions in reservoir for two or more lubricants

> Check valves available in carbon steel and stainless steel

> Replacement parts for competitive brand lubricators and pumps

model p-55u pumpsSpecify Premier’s heavy duty model P-55U pump with one piece steel body and patented modular cylinder assembly for pressures up to 8,000 PSI.

Part number Plunger

size

Max operating

pressure

91200 1/4” 6000 psi

91201 3/8” 6000 psi

Box suction (vacuum feed) standard rocker arm

Pressurized suction (blind sight feed)standard rocker arm

Part number Plunger

size

Max operating

pressure

91202 1/4” 6000 psi

91203 3/8” 3500 psi

Box suction (vacuum feed), roller rocker

Part number Plunger

size

Max

pressure

92003 3/16” 7500 psi

91220 1/4” 8000 psi

91221 3/8” 3500 psi

CPILUBRICATION

Tel: +44 (0)1488 684585 www.c-p-i.com

protecting compressors worldwide

fi eld services

lube system installationThe CPI lubrication group installation team has experience in

every compressor environment and with every compressor

type. The lubrication package is fabricated in-house for

consistency and the highest possible quality control. On site,

our installation technicians prep the compressor, install the

system, make any adjustments, and thoroughly test every

aspect of the system, ensuring the system will operate both

effi ciently and reliably.

troubleshootingIt’s just faster and easier to contact us directly with your

problems. Customers can call us 24 hours a day and also by

email. Either way, we are committed to getting your system up

and running as quickly as possible. We also provide ‘self help’

troubleshooting resources that will help with most situations.

technical trainingThe CPI lubrication group provides training

for technicians to handle the diffi cult

problems that occur in the fi eld as well as

teaching them how to prevent the problems

from occurring. Whether it’s custom, on-site

training or the option exists for technicians

to attend one of our...

technical schoolsThese off er industry leading, hands on

technical training for the operation and

maintenance of divider block systems.

Many classes can also be held at customers

facilities... whatever your requirements,

there is a solution to suit your needs.

lube system installation

lube system maintenanceThe CPI lubrication group fi eld service

teams have the advantage of providing a

full service ready to tackle any lubrication

repair, breakdown or problem. When down

time matters, you won’t be wasting time

waiting for system parts and accessories.

on site system analysisOur fi eld service teams can solve any hard

to isolate or recurring problems with your

compressor. Down time is lost money and

to minimize it, engineers will do a complete on site

system analysis, troubleshoot the root causes, and

provide solutions. The technical team also provides

support by phone or email 24 hours a day.

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technical support andliteratureThe CPI lubrication group

provides customers with access

to more online literature than any

other lubrication vendor.

This ranges from theoretical to

practical applications, you can

usually fi nd a reference document

that will assist you. High quality

video downloads and graphic fi les

are also available.

CPILUBRICATION

Tel: +44 (0)1488 684585 www.c-p-i.com

lubrication system design a typical example of many lubrication system

design confi gurations.

POPR

Check valveswith check valve protectors

Check valveswith check valve

protectors

Purge port connection

Lubricator pump withroller rocker

Lubricator box

Delta-P non-pass fi lterNeoMag

cycleindicator

check valvetube connection

NeoMagcycle

indicatorDivider block

Divider block

Profl o -no-fl owshutdownprotectionHigh pressure

in-line fi lter

protecting compressors worldwide

EMEAP - Europe, Middle East, Africa and Asia Pacifi c Smitham Bridge Road, Hungerford,

Berkshire RG17 0QP, UK

Tel: +44 (0)1488 684585

Fax: +44 (0)1488 684001

email: info@c-p-i.com

www.c-p-i.com

cpilube.prodcat.-emeap.01.12

protecting compressors worldwide

EMEAP - Europe, Middle East, Africa and Asia Pacifi c Smitham Bridge Road, Hungerford,

Berkshire RG17 0QP, UK Tel: +44 (0)1488 684585 Fax: +44 (0)1488 684001

email: info@c-p-i.com www.c-p-i.com