Protect Blue Sales Meeting June2013 -...
Transcript of Protect Blue Sales Meeting June2013 -...
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CONTENTS
A Introduction
E
C
D
B
F
G
H
I
Data Center
Protect Blue Description
Operating Modes
Battery Connection
Technical Details
Communication
Protect Blue TCO
References
J Terminal Cabinets
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DEMAND FOR NEW DATA CENTER AND GREEN SOLUTIONS ARE INCREASING THE NEED TO DEVELOP ENERGY EFFICIENT SOL UTIONS
• GENERAL MARKET ENVIRONMENT
• Data consumption levels continue to surge – Developments like cloud computing lead to a boom in demand for new data
centre capacity
• Total cost of ownership focus from customer – Especially, in data center business, where energy consumption is a huge
part of operating expenses
• UPS market for >100 KVA is forecasted to grow with 10% p.a.until 2015
• World energy consumption expected to nearly double over first half of this century
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COMMERCIAL UPS EXPECTED TO THRIVE AS THE GLOBAL DIG ITAL ECONOMY MOVES INTO THE "CLOUD"
Source: Frost & Sullivan
Total Data Center UPS Market: Key Market Drivers Tot al Data Center UPS Market 2011-2017
Critical need for
high uptime in
data centers
Poor quality of
utility power supply
Need for higher energy
efficiency
GROWING DATA CENTERS
� Cloud Computing� Virtualisation� Storage � Smartphone & Tablets
applications� Smart Broadcasting
(content storage)
2,93,3
2,9 3,0 3,1 3,3 3,4 3,73,9
4,24,6
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
8092 86 90 95 102 110
119130
143158
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Revenues [$bn]
Units ['000]
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21ST CENTURY CLOUD COMPUTING “DIGITAL REVOLUTION”
• Cloud Computing refers to delivery of computing and storage capacity as a service to a heterogeneous community of end-recipients
• End-Users access cloud based applications through a Web Browser or a light weight desktop or mobile App while the business software and data are stored on servers at remote area.
• Cloud computing relies on sharing of resources to achieve coherence and economies of scale similar to utility
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WHERE TO STORE ALL THESE DATA?
Servers and Storage capacity are accommodated within a facility called:
DataCenter
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What is a Datacenter?
A Datacenter is a facility used to house computer systems and associated components such as:• Servers (Computers)• Storage systems (Hard Disks)• Cooling systems • Power Back-up supplies
• Diesel Generators• UPS/ Battery Systems• Power Distribution units
• Telecommunication systems• Fire suppression• Security devices
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Power Consumption in Datacenter is a Major Issue
Critical LoadsServers
36%
UPS inefficiency
11%
Lighting
3%
Dx Cooling Systems50%
AEG PS
Focus
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DATA CENTERS BY SIZE
For 300 small data centers there are 30 medium and 1 large facility
SMALL
< 10 racks, < 200 m2
SMEs, Corp regional offices
Price, ease of supply
Standard solutions, CTO service
End user
Tier 1 (N Redundancy)
5KW – 80KW
MEDIUM
< 50 racks, < 1000 m2
MLEs, Corp
TCO, green, technology
Customised standard, ETO service
End user, FM, IT, CIO
Tier 2+ (N+1 Redundancy)
80KW – 500KW
LARGE
> 50 racks, > 1000 m2
Corp, colo
TCO, green, technology, legislation
ETO (customised engineering solution and services)
Property services, building services, CE, contractor
Tier 3, 4 (2N, 2N+1 Redundancy)
500KW – > several MW
Focus Protect Blue
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Protect Blue – Main Features
+
Main Features
• Modular and flexible building block design
• Paralleling for Multi-Megawatt solutions
• Innovative 3 level IGBT technology
• Bi-directional IGBT rectifier
• High efficiency
• Low input THDi
• High input power factor
• Wide range of output power factor
• Easy maintainable
• High quality design (Made in Germany)
250kVA Power Block
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Protect Blue – Intelligently Efficient
Protect Blue 250kVA Power Block Design• Modular• Scalable• Flexible• Field Upgradeable• Grows With Customer’s Needs
Paralleling Capability for Multi-Megawatt Solutions Example: 4MVA UPS
“Building Block” - Architecture• Up to 16 Power Blocks (250kVA) per UPS• N+1 Redundancy• Output Power-Factor 0,9 ind./cap. (225 kW)• Front access to all important components (Rectifier,
Inverter, SBS)• Air exhaust at the top of the cabinet
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Protect Blue – Main Technical Data
Rectifier
Nominal Input Voltage 3 x 400V, 3 Phases+N
Input Voltage Range 340 – 440V
Power Frequency (Mains) 50/60Hz (adjustable)
THD(i) < 3%
Power Factor cos ϕ > 0.99
DC-Link Voltage 750-800V
Inverter
Nominal Voltage 3 x 400V (380-415V, adjustable)
Frequency 50/60Hz (adjustable)
Precision Static/Dynamic 1%, 2%
Total Harmonic Distortion <3%
Overload response 125% for 10min, 150% for 1 min
Crest Factor 3:1
Max Short Circuit current 270% of rated current
Power Factor range 0.1 inductive to 0,1 capacitive
Static Bypass
Nominal Voltage 3 x 400V, 3 Phases
Frequency 50/60Hz (adjustable)
Synchronization Range 10% adjustable
Transfer time 0ms
Admissible overload 500% for 10ms
Battery
Nominal DC-Voltage 480V
Charging Characteristic IU
Communication
Remote Signal Contact GSM Modem
RS232/RS485 COM Server
SNMP Ethernet
Modbus IEC61850
Profibus
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Protect Blue Block Diagram
Mains Supply3 Phases + N, 400V
750V AC Load3 Phases + N, 400V
480 VBattery Voltage
Thyristor bypass
3 Level IGBT3 Level IGBT
Booster/Charger
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Protect Blue HIGHLIGHTS
Mains Supply3 Phases + N, 400V
750V AC Load3 Phases + N, 400V
480 VBattery Voltage
Thyristor bypass
3 Level IGBT3 Level IGBT
Booster/Charger
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Perfect designed to secure your load
Under worst case conditions:
Mains failure & 150% overload
Bidirectional rectifier enablesthe customer to start a full loadbattery capacity check(even with partial Inverter load)
without additional load bank !!
Rectifier and Inverter built with the
latest “3-Level” IGBT technology
will give us High efficiency already
at 20% of output power
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Remote signaling• Dry Contacts• Opto-coupler
Port 1 Port 2 CAN
MultiCOMMCC
UPS modemmodule
Port 1 Telecom RJ45
MultiCOMMCE
Modbus RTUAlarm
Management
CompuWatchSNMP-Adapter
StatusSignals
Monitoring via NMS (SNMP), UNMS, Web Browser,CompuWatch
MultiServer ShutdownNotify via
Netmessage, E-Mail
EthernetCOM-Server function
Modbus TCP(future)
DSL / VPNRemote Service
DOU-CAN-BUS
(100kbps)
InverterRectifier
(500kbps)
Control Units
Touch-Display
and Operation Unit (DOU)
Communication Interfaces
Protect Blue – Communication Structure
Black Box
EthernetTo SmartGrid
Control Platform(future)
SNMP Adapter
Analogue/ISDN/GSMRemote Monitoring
MCI
DOU-CAN-BUS
Parallel CAN-BUSNext Power Block
RJ45
MultiCOMIEC61850
RJ45RJ45
EthernetVNC Client for Remote Monitoring
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Power supply concept
Protect Blue – Perfect internal redundancy
PSU 1
Rectifier Interface Inverter interface
DC Bus SBS Input Rectifier Input
Rectifier Inverter
SBS
Booster - Charger
PSU 2
Balancer
Enhanced Reliability
• Separate control boards for Rectifier and Inverter with:
• separate microprocessors and power supplies: Multi-Processor Technology
• Internal Redundant Power Supply for each µP with three independent input power sources.
• Control boards 100% digital: No Potentiometers!
• Independent control functions
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3 Level versus 2 Level Technology
2-Level
DC
-Link
L1
L2
L3
L1
L2
L3
N
3-Level
DC
-Link
Advantages of 3 Level Topology
• Reduced IGBT blocking voltage (600V vs. 1200V)• Reduced switching losses (Factor 3-5) lead to
higher efficiency (although higher no. of IGBT’s) • Low harmonic distortion of inverter output voltage • High efficiency already at 20% of output power• Low filter effort
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Protect Blue – Features
Rectifier and Inverter built with the newest “3-Leve l” IGBT technology
− Very high efficiency: 95% from 20% load 96% from 40% load
− Real online operation
− 99% efficiency in ECO Mode
− Low THDI max. 3%
− Input Power Factor >0,992-Level IGBT
3-Level IGBT
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Protect Blue features and Customer Benefits
Features Customer Benefits Message
High Input Power Factor (0.99)
• Lower Installation costs• Smaller cable size• Smaller protection ratings (Fuse or
MCCB)• Lower upstream Genset rating
required• Lower Electricity Costs
• Lower CAPEX
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Protect Blue features and Customer Benefits
Features Customer Benefits Message
Low THDi (<3%)
• Better compatibility in all installations• No need to oversize upstream
Gensets• No need to oversize upstream tripping
coils• No need to oversize input connections
cables
• Lower CAPEX
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Protect Blue features and Customer Benefits
Features Customer Benefits Message
High Efficiency in double conversion – AC to AC (96% typical)
• Low heat dissipation • Greener operation• Lower operating costs• Reduced cooling requirements
• Lower operating costs
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Protect Blue features and Customer Benefits
Features Customer Benefits Message
Design philosophy
• Use of high performance components (IGBT, Fans, Chokes etc..)
• 15 years estimated design lifetime• Internal cooling and components
accommodation to limit thermal stress.• Industrial grade design solution• Low operating costs
• Reliability • Quality
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Services
ReliabilityQuality
Performance
TechnologyMaintainability
Key messages
• Technical performance:
• High Efficiency
• Unity input power factor
• Low Input THDi
• 0.9 output power factor
• Technology:
• Three Level IGBT
• Bi-directional Rectifier bridge
• Maintainability:
• Components Accessibility
• Components accommodation
• Sliding power bridges
• Services:
• Full AEG PS service solutions available
• Reliability:
• Quality design electrical and mechanical design
• 15 years extended lifetime
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Operation Modes
UPS Operation Modes:
� Standard: VFI
� Optional: Idle & ecoMode
Single Operation
� 250kVA powerblock as standalone UPS
Parallel operation:
� Max. 5 powerblocks working in a line (one Touch Display )
� N+1 operation
� N+0 operation for power increase
� Decentralized Bypass
� Max 4 lines paralleled (overall max 16 powerblocks)
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Protect Blue – Dimensions and Footprint
These pictures are for information only and are not contractually binding
Rating (kVA)
Width (mm)
(Stand alone) 250 1000
500 3000
750 5000
1000 6000
1250 7400
Building Block - Architecture
• Height = 1900 mm
• Depth = 900 mm
• Max. 16 power blocks per system
• 3 distribution blocks (500kVA, 1MVA, 1.25 MVA ) to complete power system
• Redundant operation (e.g. N+1)
• Easy front access to all important components (Rectifier, Inverter, SBS)
• Air exhaust at top of cabinet
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Protect Blue – Technical Concept: Parallel UPS
� 4x 250 kVA
� 4x 500 kVA
� 4x 750 kVA
Parallel Operation with up to 4 UPS lines
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Protect Blue – Technical Concept: Parallel UPS
� 4x 1000 kVA
� 3x 1250 kVA
Max. 16 Power Blocks per UPS System
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Protect Blue – Innovative Scalability
Pre-installed Distribution Panel 1 2
1 750kVA
0 500kVA
2 1000kVA
Hypothesis:• Start with 500kVA UPS Configuration with 10minutes autonomy• Pre-install a 1000kVA Distribution Board• Add 250kVA Modules horizontally
Mains Supply
Secured Power
Pre-installed Battery Strings
Additional Strings Additional Strings
1 20Battery DC Bus
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Technical Data
Battery Voltage
� Nominal battery voltage 480V
� Voltage range:
− min. 384V
− max. 576V
� Backup time 10 – 60min at P_nom.
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Protect Blue –1000kVA with distributed Batteries
These pictures are for information only and are not contractually binding
Critical LoadsMains Supply
Battery
Battery
Battery
Battery
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Protect Blue –Central Batteries (max. 1MVA per line )
These pictures are for information only and are not contractually binding
Critical LoadsMains Supply
Battery
Example = 4MVA
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Fuse Protection
Communication Boards
Architecture of Building Block (2)
Cooling Fans
Inverter Control Board
Aux. Power Supplies
Fuses
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Rectifier
Inverter
Thyristor bypass
Cooling Fans
Removable Bridge
Removable Power Supply
Architecture of Building Block (3)
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Protect Blue – Display
7” wide-screen LCD TouchDisplay
• Intuitive screen design based on folders
• “One-Touch” for most important events and measuring values
• Urgent messages displayed directly
• 3 LED show UPS status when LCD is in standby mode
These pictures are for information only and are not contractually binding
Settings Lock screen Help Screenshot
Overall System
status
Additional folders for Power Blocks will
appear here if connectedCommunication Status
Power Flow
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Remote signaling• Dry Contacts• Opto-coupler
Port 1 Port 2 CAN
MultiCOMMCC
UPS modemmodule
Port 1 Telecom RJ45
MultiCOMMCE
Modbus RTUAlarm
Management
CompuWatchSNMP-Adapter
StatusSignals
Monitoring via NMS (SNMP), UNMS, Web Browser,CompuWatch
MultiServer ShutdownNotify via
Netmessage, E-Mail
EthernetCOM-Server function
Modbus TCP(future)
DSL / VPNRemote Service
DOU-CAN-BUS
(100kbps)
InverterRectifier
(500kbps)
Control Units
Touch-Display
and Operation Unit (DOU)
Communication Interfaces
Protect Blue – Communication Structure
Black Box
EthernetTo SmartGrid
Control Platform(future)
SNMP Adapter
Analogue/ISDN/GSMRemote Monitoring
MCI
DOU-CAN-BUS
Parallel CAN-BUSNext Power Block
RJ45
MultiCOMIEC61850
RJ45RJ45
EthernetVNC Client for Remote Monitoring
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PROTECT BLUE - SNMP ADAPTER
Features:
� Agent for RFC1628 MIB UPS standard MIB
� Embedded Web-Server
– Monitoring via Web and Wap
– Configuration via Web
� Embedded Event Manager
– Start of different Jobs
– Net Broadcast
� Monitoring of environmental conditions
– Temperature, Humidity, GenSet, Fire, Air condition, Smoke shutter...
� Support Software products
– Network Management Software „NMS“
– NMS special for Power Supply Systems
– Shutdown Software “CompuWatch”
– Direct multi-server shutdown of different OS with communication modules with SSL coding
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PROTECT BLUE - ENVIRONMENT MANAGER FOR SNMP ADAPTER
Features:
� Eight analogue inputs for sensor
– Temperature sensor
– Humidity sensor
– Kombi sensor
– Custom sensor (0-10V)
� Four digital inputs
– Smoke detector
– Motion detector
– 0-48V
� Four digital outputs
– Flash Light
– 500mA
� Configuration and Monitoring
– Via embedded Web server of SNMP Adapter
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The architecture of the BACnet protocol
� BACnet is a communications protocol for building automationand control networks.The protocol is based on four layers of the OSI model:
PROTECT BLUE – BAC net
BACnet-Interface
BACnet Gateway:
Physical Layer: 10/100Base-T
Protocoll: BACnet IP
UDP Port: 47808
Mode: Full- or Half Duplex (autosense)
Data rate: 10/100Mbps
Segment lengh: 100m
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PROTECT BLUE - MODBUS INTERFACE FOR SCADA
Technical data:•Transm. mode: Half duplex•Transm. code: RTU•Transm. rate: 1200 - 19200 bps•Startbit: 1•Data bits: 8•Parity: none, odd, even•Stop bits: 2 if no parity1 if parity
SCADAorFacility Management
SCADA = Supervisory Control And Data Acquisition
SCADA
RS-485 Modbus RTU
UPS Line 1 UPS Line 2
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PROTECT BLUE - OPC SERVER OLE 1 FOR PROCESS CONTROL
RS485 - Modbus
OPC Server
OPC Server
Facility Management Software OPC ClientOPC ClientSAP R/3
Fieldbus
Fieldbus
OPC Server
Digital inputsDigital inputs
Network / LAN / WAN / Intranet
1OLE=Object Linking Embedded
UPS Line1 UPS Line 2 UPS Line 3
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REMOTE DISPLAY VIA VNC CLIENT
Requirements: Touch display must be connected to the loc al network
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PROTECT BLUE - MONITORING WITH SNMP ADAPTER AND ENVIRONMENT MANAGER
Monitoring of UPS and Data Centre with SNMP adapter and Environment Manager
Server-Raum
Air conditionSmoke-shutter
UPS
GS: W S:EZA: Menü:
Betriebsdauer:
Internet ExplorerE-Mail
Intranet
SMS
UPS Monitor
Transmission of net-messagesand E-Mails
Power failureUPS-alarmRoom-temperature highAir-condition faultSmoke detector active
LogSaving of all events
Shutdown-control via SSLAutonomy time near endSmoke-shutter closedAir-condition fault
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PROTECT BLUE - MULTISERVER-SHUTDOWN IN A NETWORK
User
TCP/IP
Shutdown of Operating Systems on server
AdministratorSend Net message:Attention: The network is shutting down in 5 minute s!!!
RC
CM
D
RC
CM
D
RC
CM
D
RC
CM
D
Powerfail
UPSmonitororWEB Browser
RC
CM
D
SNMP Adapter
Send E-Mails
MultiServer-Shutdown in a network
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PROTECT BLUE - WEB-BASED NETWORK MANAGEMENT SOFTWARE
UNMS II
Web based Network management Software for Power Supply Systems
Software application UNMS communicates via TCP/IP with SNMP Adapter.
IIS from Microsoft is necessary.
Basic screen of web-based Network Management Softwa re
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PROTECT BLUE - WEB-BASED NETWORK MANAGEMENT SOFTWARE
Standard screenfor 25 UPS devices
Standard screen of web-based Network Management Sof tware
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PROTECT BLUE - WEB-BASED NETWORK MANAGEMENT SOFTWARE
Main screen ofGermany map
Example of customized screen of web-based UNMS
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Protect Blue Energy Saving for 250kVA UPS
Protect Blue Conventional UPS
AC/AC efficiency 96% 94%
Power posses (Watts) @ 225kW 9000 13500
Costs of power losses over one year (€) 7.884 11.826
Costs of power Losses over 5 years (€) 39.420 59.125
Protect Blue savings over one year (€) 3.942
Protect Blue savings over 5 years (€) 19.170
* kWh price: 0.1Euro
Additional savings due to reduced cooling effort (a pprox. 14.000€ in 5 years)
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Protect Blue versus Conventional UPS Operating Cost s for 250kVA UPS
60,000
220,000
200,000
180,000
160,000
140,000
120,000
100,000
80,000
40,000
0
20,000
Protect Blue
Conventional UPS
Year 10Year 9Year 8Year 7Year 6Year 5Year 4Year 3Year 2Year 1Capex
+41%
Protect Blue offers a better Total Cost of Ownershi p
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Summary
• Design Philosophy – Different key drivers for industrial and commercial UPS lead to different design philosophies and
consequently different technologies– New product “Protect Blue” (250kVA power block) combines advantages of robust Industrial UPS
and the requirements of a Commercial UPS
• Made in Germany– Developed and built with over 60 years AEG experience in Power Supply Systems
• High Reliability, Long Lifetime, Low Operating Cost s– High quality components (capacitors, fans, chokes).
– Designed for a lifetime of more than 15 years (Made in Germany)
– Better Total Cost of Ownership
• Short Delivery Time– Planned batch production, power blocks are available from stock
• Easy to Maintain– Power blocks can be repaired on site, simplified spare part handling, worldwide service
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Protect Blue – Standard Terminal Cabinets
Main Features
• Compact
• Provides full maintainability for each PB
• Simplifies later on system extension
1000kVA Terminalblock
Ratings
• 500kVA
• 1000mm wide
• 1000kVA
• 2000mm wide (2 x 1000mm)
• 1250kVA
• 2400mm wide (2 x 1200mm)
500kVA Terminalblock
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Protect Blue 1000kVA with Standard Terminal Cabinet s: Single Line
Batterie Fuse Breaker
Rectifier Fuse Breaker
SBS Fuse Breaker
Output Breaker
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Protect Blue – Standard Terminal Cabinets: Inside
Batterie Fuse Breaker
Rectifier Fuse Breaker
SBS Fuse Breaker
Output Breaker
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Distribution for 2 or 3 Powerblocks
Key features: Design for 2 or 3 PowerblocksSingle mains input for Rectfier and SBSfor up to to 5 battery strings
Rectifier SBS Manual bypass UPS output B attery switches
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Distribution for 4 or 5 Powerblocks
Rectifier SBS Manual bypass UPS output B attery switches
Key features: Design for 4 or 5 PowerblocksSingle mains input for Rectfier and SBSfor up to to 5 battery strings
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Distribution for 2 or 3 Powerblocks (sep. mains input for Rec & SBS)
Rectifier SBS Manual bypass UPS output B attery switches
Key features: Design for 2 or 3 PowerblocksSep. mains input for Rectfier and SBSfor up to to 5 battery strings
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Distribution for 4 or 5 Powerblocks (sep. mains input for Rec & SBS)
Rectifier SBS Manual bypass UPS output B attery switches
Key features: Design for 4 or 5 PowerblocksSep. mains input for Rectfier and SBSfor up to to 5 battery strings
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Customer reference list
CUSTOMER / PROJECT PRODUCTS
� Cern Data Center - Hungary 33 x 250kVA
� Radius Data Center – Russia 2 x 250kVA
� Wind Telecom – Italy 8 x 250kVA
� EMC-Hostco Munich 2 x 250kVA
� Radius Data Center – Russia 16 x 250kVA