ProtAgon™ 4G - Grace Catalysts... · ProtAgon™ 4G ProtAgon™ 4G is the latest generation of...

2
ProtAgon™ 4G ProtAgon™ 4G is the latest generation of Grace’s propylene maximization technology. Propylene yields of over 12wt% have been achieved with this catalyst technology. ProtAgon™ 4G is manufactured using the Grace EnhanceRTechnology Platform, and is an extension of the ProtAgon catalyst family, which is the market leader in the EMEA region (Fig. 1). ProtAgon™ catalysts bring the following performance benefits to unit operations and product quality: highest propylene yields high intrinsic cracking activity improved operational flexibility premium bottoms upgrading excellent attrition resistance The enhanced propylene selectivity of ProtAgon™ 4G catalysts can also be used to provide improved operational flexibility at constant high propylene yields by relieving constraints in FCC units, which are not able to handle very high propylene production levels. 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Fig. 1. ProtAgon4G is part of Grace’s EnhanceRtechnology, the No.1 platform in EMEA. Table 1. Refinery F, targeting maximum propylene yields, successfully used the latest ProtAgon™ 4G latest catalyst technology. Fig.2. ProtAgon-4G provides 0.7 wt% additional propylene at Refinery F. By subsequently upgrading to the ProtAgon™ 4G technology, the refinery was able to further boost the propylene yield by an additional 0.7wt%. ProtAgon™ 4G Case Study Feed sp gr 0.89 ecat Ni+V 120 ppm Gain in propylene yield (ACE data) +0.7 wt% Gain in propylene yield (unit data) +0.7 wt% Base Catalyst Unit Conversion (wt%) Propylene yields (wt%) +0.7wt% C 3 = ProtAgon™ 4G ProtAgon™ 4G catalysts are fully compatible with all Grace additives. # of EnhanceR™ applications ProtAgon™ 4G Case Study Refinery F switched to ProtAgon4G to help them achieve the design propylene yield of over 12.5wt% following a major unit revamp in this hydrotreated VGO feed application.

Transcript of ProtAgon™ 4G - Grace Catalysts... · ProtAgon™ 4G ProtAgon™ 4G is the latest generation of...

Page 1: ProtAgon™ 4G - Grace Catalysts... · ProtAgon™ 4G ProtAgon™ 4G is the latest generation of Grace’s propylene maximization technology. Propylene yields of over 12wt% have been

ProtAgon™ 4G

ProtAgon™ 4G is the latest generation of Grace’s propylene maximization technology. Propylene yields of over 12wt% have been achieved with this catalyst technology.

ProtAgon™ 4G is manufactured using the Grace EnhanceR™ Technology Platform, and is an extension of the ProtAgon catalyst family, which is the market leader in the EMEA region (Fig. 1).

ProtAgon™ catalysts bring the following performance benefits to unit operations and product quality:• highest propylene yields• high intrinsic cracking activity• improved operational flexibility • premium bottoms upgrading• excellent attrition resistance

The enhanced propylene selectivity of ProtAgon™ 4G catalysts can also be used to provide improved operational flexibility at constant high propylene yields by relieving constraints in FCC units, which are not able to handle very high propylene production levels.

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

# of EnhanceR applications

Fig. 1. ProtAgon™ 4G is part of Grace’s EnhanceR™ technology, the No.1 platform in EMEA.

Table 1. Refinery F, targeting maximum propylene yields, successfully used the latest ProtAgon™ 4G latest catalyst technology.

Fig.2. ProtAgon-4G provides 0.7 wt% additional propylene at Refinery F.

By subsequently upgrading to the ProtAgon™ 4G technology, the refinery was able to further boost the propylene yield by an additional 0.7wt%.

ProtAgon™ 4G Case StudyFeed sp gr 0.89ecat Ni+V 120 ppm

Gain in propylene yield (ACE data) +0.7 wt%

Gain in propylene yield (unit data) +0.7 wt%

Base Catalyst

Unit Conversion (wt%)

Prop

ylen

e yi

elds

(wt%

)

+0.7wt% C3=

ProtAgon™ 4G

ProtAgon™ 4G catalysts are fully compatible with all Grace additives.

# of EnhanceR™ applications

ProtAgon™ 4G Case StudyRefinery F switched to ProtAgon™ 4G to help them achieve the design propylene yield of over 12.5wt% following a major unit revamp in this hydrotreated VGO feed application.

Page 2: ProtAgon™ 4G - Grace Catalysts... · ProtAgon™ 4G ProtAgon™ 4G is the latest generation of Grace’s propylene maximization technology. Propylene yields of over 12wt% have been

The information contained herein is based upon our testing and experience and is believed to be accurate. Since operating conditions may vary and since we do not control such conditions, we must disclaim any warranty, express or implied, with regard to results to be obtained from the use of our products or with regard to application of GRACE techniques. February 2015

W. R. Grace & Co.-Conn. | 7500 Grace Drive | Columbia, MD 21044 | USA | +1.410.531.4000 | www.grace.com

Grace Refining Technologies

Our sales representatives in your region

W.R. Grace & Co. Refining Technologies7500 Grace Drive Columbia, MD 21044 USA Phone: +1 (410) 531-4000

Grace GmbH & Co. KGIn der Hollerhecke 1, 67547 Worms, GermanyPhone: +49 (6241) 403-00

W.R. Grace Singapore PTE Ltd.230 Orchard RoadFaber House#09-232Singapore 238854Phone: (65) 6265 3033

Technical ServiceAn equally critical component associated with processing challenging feeds is solid technical service support. Grace has been providing industry-leading technical service to the refining industry since 1947.Grace’s experienced engineers support FCC customers with:• Application and operations expertise • Start-up and optimization assistance • Industry benchmarking • Feed characterization and pilot plant studies

Understanding feed impacts earlier allows opportunity to optimize the operating parameters and catalyst management strategies, enabling a more stable and profitable operation.

InnovationThe ProtAgon™ 4G is the latest in a long line of Grace’s innovation in catalyst technology, and is the product of Grace’s global team of research scientists.

MIDAS® Gold

Highest activity, deep conversion resid catalyst

Used in 7 FCC’s globally

2014

pre

20032003 2003

2003-2009

REsolution™REactoR™REduceR™ProgREss™

MIDAS®

Gold

EnhanceR™

New holistic approach to catalyst design

Used in over 100 FCC’s in EMEA

2013

ACHIEVE ® 400

1G 2G 3G

NEKTOR™ NEKTOR-ULCC NaceR

NOMUS™ NOMUS-DMAX DieseliseR

NADIUS™ ProtAgon™ ResidCrackeR

2015

EnhanceR 4G

ACHIEVE® Series

2013

MIDAS® in EMEA

High matrix bottoms cracking catalyst

Used in over 120 FCC’s globally

ACHIEVE® 400

Maximum octane and butylene selectivity

Used in 3 FCC’s in N. America

MIDAS®

REpLaCeR® Rare-earth free FCC catalysts

Used in over 170 FCC’s

2011

NEKTOR™ 4GResidCrackeR™ 4GNADIUS™ 4G ProtAgon™ 4G

™ 4G

Platform

Fig. 3. The latest ProtAgon™ 4G result from Grace’s innovation in FCC catalyst technology.