Properties of the GIANT Evo NVH

Especially suitable for NVH testing:

• InertiabrakedynamometeroptimizedforNVHinvestigations

• HORIBAclampinganglewithstandardizedholepatternforeasy

adaptationofMcPhersoncorner

• Twoseparatemachineframes,onefortheNVHtestingstation

andtheotherforthedriveunit

• Powertrainwithsoundabsorbinghousing

• Verylownoiseandvibrationamplitudes

• Noiseinsulationoftheteststationwithmax.

interiornoiselevelof55dB(A)*

• TeststationdesignpreparedtomeettheGM-TIPrequirements

• Machineframesrestingonvibrationisolation.Novibrationalcross

talktonearbymachines

• Testchamberfortestingatclimaticconditions

Compact plug & play design:

• Includingtorquemeasuringflange

• Dynamometeralreadypre-wired

• Initialcommissioningalreadycompletedpriortoshipping

• Installationdirectlyonfactoryfloor,noseismicfoundationblockrequired

• Mechanicalinertiasimulationwithbaseinertiaand

twoattachableflywheels

• Powerfulelectricmotorforaccurateelectricalinertiasimulation

Maximum precision with HORIBA brake actuator HBA 2200:

• High-precisionactuatorforbrakingpressureandtorque

• Actuationbylinearelectricmotor

• Installationclosetothetestbrake

• Reductionofmechanicalhysteresis

• Lowmaintenancecostsduetoreducedwear

• Fastadaptationclosetothetestbrake

Extremely high measurement repeatability:

• High-precisionmeasuringsystemsforspeed,brakepressure,

braketorqueandtemperature

• Fastdatacaptureupto1kHzwithHORIBA’smeasurementand

automationsystemSTARSBrake

• Digitalfiltersadjustableforeachchannel

• Highreproducibilityofthemeasurementsthroughaccurate

controlofthetestbenchfunctionswithSPARCBrakecontroller

• STARSBrakeincludesthecommonlyusedbraketestprocedures

toenableeasystartingoftestruns

• DirectanalysisandresultvisualizationwithNationalInstruments

DIAdem®Software

• SignalconditioningwithEtherCATmodulestominimizeelectricalnoise

• Easytoexpandwithoptionalcomponents(seeoptions)

• Reproducibleairflowforprecisecoolingofthebrakesystems

Optional Features:

• Dynamicventilationsystemforbasiccoolingairsupply

• Environmentalsimulationsystemfordynamic

temperatureandhumiditycontrol

• Wateranddustspraysystemsforadvanced

environmentalsimulation

• Auxiliarydriveforstaticbraketesting

• HORIBABrakeActuator–HBA2100foractuating

parkingbrakeswithwirecable

• AdvancedandintegratedNVHmeasuringsystem,

includingsquealdetectingalgorithms

• HORIBAtailstockforhighlyaccurate

torquemeasurements

• HORIBAresidualdragtorquetailstockforhighly

accuratedragtorquemeasurements

• Brakefluiddisplacementmeasurementusedto

investigatethevolumeconsumptionofthebrakecaliper

• Differentpressurerangesandadditional

pressuresensors

• DiskThicknessVariation(DTV)measurement

withuptosixchannels

• Telemetrysystemtomeasureupto

eightrotatingtemperaturechannels

• Siemensmobilepanelwithtouchscreenformanual

dynamometercontrolintegratedinHORIBA’s

humanmachineinterface

• Videocamerainstalledinthetestingstationfor

monitoringandrecordingofinvestigations

• HORIBAsupportfortheinstallationofthe

inertiabrakedynamometer

Technical Data:

Main Drive DC-Drive

Power (without overload) 220 kW

Speed Range +/- 0 … 2,200 rpm

Max. Drag Torque (without overload)

2,500 Nm

Max. Stop Braking Torque +/- 0 … 5,500 Nm

Flywheels Set 20 + 25 + 55 kgm²

Flywheel Combinations 20 / 45 / 75 / 100 kgm²

Inertia Simulation Range (incl. Electrical Inertia

Simulation)

5 … 200 kgm² (valid for max. Rdyn 316mm within velocity range 0-100Kph and deceleration 0…8m/s²)

Max. Hydraulic Pressure 200 bar

Max. Pressure Gradient (depends on the test brake)

1,000 bar/s

Max. Volume Displacement 18 cm³

Climatic Simulation Range -20 … 50°C (optional -40 to 50°C)

Ambient Air Temperature Range

5 … 40°C

Dimensions (LxWxH) Including Power and

Control Cabinetsapprox. 7,750 x 3,500 x 3,000 mm

TheGIANTEvoNVHisthelargestdynamometerwithintheGIANTEvofamily.Itisafull-sizeNVHinertiabrake

dynamometerforbasicandadvancedNVHtesting.Itisusedtotestavarietyofvehiclebrakesandassemblies.

Thisincludesdiscanddrumbrakesfromsmalltolargecarsaswellasbrakesystemsofmedium-sizedSUVs.

TheGIANTEvoNVHoffersawholerangeoffunctionsforrealisticandfullyautomaticNVHtests.Dueto

itsvariousoptional features it isable tomeetspecialcustomer requirementsalso forsophisticatedNVH

investigations.

DuetoitsspecialdesigntheGIANTEvoNVHisparticularlysuitabletoperformNVHinvestigationswithcomplete

axlestructuresandsuspensionstrutassemblies.Alsobasicperformanceproceduresarefeasibleifthetest

brakeismountedtothetestflangeviaajointshaftasabrakedisc,caliperandoriginalknuckleassemblies.

FurthermoreassemblieswithastandardizedreusableHORIBAmachineknuckleandwheelbearingcanbe

connectedtothedynamometer.

ParticularlywithregardtoNVHtests,theGIANTEvoNVHhastwoseparatemachineframes,onefortheNVH

testingstationandtheotheroneforthedriveunit.Thus,theNVHtestingstationisdesignedwithamaximum

interiornoiselevelof55dB(A)*.

Duetothepreciseinertiasimulationandstate-of-the-arttestbrakecontrol,investigationsareconductedunder

realisticoperatingconditions.Thereforethestandardscopeofsupplyincludesaclimaticchamberforperforming

climatic tests from -20°Cup to+50°C (optional -40°C to 50°C).Dependingon customers’ requirements,

theNVHtestingstationcanbeeitherconfiguredwithalargetestingstationframe(3.5mx3.5mouterframe

dimensions)orwithasmallertestingstationframe(1.1mx1.8mouterframedimensions).Theclimatictesting

chamberhasthesamesizeforbothvariants.

*measuredaccordingtoHORIBAinstructions.

DIAdem®isaregisteredTrademarkofNationalInstrumentsInc.USA

The Americas

HORIBA Instruments Inc.

TCA/HORIBASISTEMA DE TESTES AUTOMOTIVOS Ltda

USA

HORIBA Canada, Inc.Canada

BrazilAsia

HORIBA, Ltd.

HORIBA Automotive Test Systems Ltd.HORIBA KOREA LTD.

HORIBA India Private Ltd.

HORIBA Instruments (Shanghai) Co., Ltd.HORIBA (CHINA) TRADING CO., LTD.

Japan

Korea

China

India

HORIBA Instruments Pte, Ltd.Singapore

Europe

Sweden

Austria

U.K.

Germany

Netherlands

FranceHORIBA France SARL

HORIBA OOO

HORIBA (Austria) GmbH

HORIBA Europe GmbH

HORIBA Europe GmbH

Italy

Russia

Romania

HORIBA Europe GmbHIstanbul Office

TurkeyHORIBA Europe GmbH

HORIBA Europe GmbHHORIBA Europe Automation Division GmbH

HORIBA UK LimitedHORIBA Test Automation Ltd.

Czech Republic

HORIBA GmbH

HORIBA Europe GmbH

Global NetworkAutomotive Test Systems Facilities

HORIBA Group Companies

HORIBA continues contributingto the preservation of the globalenvironment through analysisand measuring technology.

Please read the operation manual before using this product to assure safe and proper handling of the product.

The contents of this catalog are subject to change without prior notice, and without any subsequent liability to this company. The color of the actual products may differ from the color in part or in full. It is strictly forbidden to copy the content of this catalog in part or in full. All brand names, product names and service names in this catalog are trademarks or registered trademarks of their respective companies.

http://www.horiba.com e-mail: info@horiba.co.jp

HORIBA, Ltd.Head Office2 Miyanohigashi, KisshoinMinami-ku, Kyoto, JapanPhone: 81 (75) 313-8123Fax: 81 (75) 321-5725

HORIBA Korea Ltd.10, Dogok-Ro, 6-Gil,Gangnam-Gu, Seoul,135-860, KoreaPhone: 82 (2) 753-7911Fax: 82 (2) 756-4972

PT HORIBA IndonesiaJl.Jalur Sutera Blok 20a,No. 16-17, Kel-Kunciran,Kecamatan PinangTangerang - 15144Phone: 62 (21) 3044-8525Fax: 62 (21) 3044-8521

HORIBA Instruments (Singapore) Pte. Ltd.10 Ubi CrescentLobby B #05-11/12, Ubi Techpark Singapore 408564Phone: 65 6745-8300Fax: 65 6745-8155

Shanghai OfficeUnit D, 1F, Building A,Synnex International Park,1068 West Tianshan Road,Shanghai, 200335, ChinaPhone: 86 (21) 6289-6060Fax: 86 (21) 6289-5553

Beijing Office12F, Metropolis Tower, No.2,Haidian Dong 3 Street,Beijing, 100080, ChinaPhone: 86 (10) 8567-9966Fax: 86 (10) 8567-9066

Fax: 86 (10) 8567-9066

HORIBA (China) Trading Co., Ltd.

TCA/HORIBA Sistema de Testes Automotivos Ltda.Rua Goiãs 191, Vila Oriental,09941-690 Diadema,São Paulo, BrasilPhone: (55 11) 4224-0208Fax: (55 11) 4224-0200

HORIBA UK Limited Northampton OfficeKyoto CloseMoulton Park, NorthamptonNN3 6FL, UKPhone: 44 (0) 1604 542-500Fax: 44 (0) 1604 542-699

HORIBA Canada Inc.Unit 102, 5555 North Service Road, Burlington, Ontario L7L 5H7,CanadaPhone: 1 (905) 335-0234Fax: 1 (905) 331-2362

HORIBA Instruments IncorporatedIrvine Office9755 Research Drive,Irvine, CA 92618, U.S.A.Phone: 1 (949) 250-4811Fax: 1 (949) 250-0924

Ann Arbor Facility5900 Hines DriveAnn Arbor, MI 48108U.S.A.Phone: 1 (734) 213-6555Fax: 1 (734) 213-6525

Troy Facility2890 John R. RoadTroy, MI 48033U.S.A.Phone: 1 (248) 689-9000Fax: 1 (248) 689-8578

Delhi Office246, Okhla Industrial Estate,Phase 3 New Delhi -110 020, IndiaPhone: 91 (11) 4646-5000Fax: 91 (11) 4646-5020

Pune Office502, Purushottam Plaza,Baner Road, Baner,Pune - 411045 IndiaPhone: 91 (20) 4076-6000Fax: 91 (20) 4076-6010

HORIBA India Private Limited

org. složkaŽelezniční 512/7772 00 OlomoucCzech RepublicPhone: 420 588 118 377Fax: 420 585 310 725

İstanbul Office Küçükbakkalköy Mah. Kayışdağı Cad., Flora Residence No:3/2504 Ataşehir/İstanbul 34750 Turkey Phone: +90 (216) 572 1166

HORIBA (Austria) GmbHHead OfficeKaplanstrasse 5A-3430 Tulln,AustriaPhone: 43 (0) 2272 65225Fax: 43 (0) 2272 65230

Tulln Sucursala PitestiB-dul REPUBLICII, Nr. 38,Bloc 2 IRTA, Scara A, Etaj 3,Ap. 11, PITESTI, 110011,Judetul Arges RomaniaPhone: 40 (348) 807117Fax: 40 (348) 807118

HORIBA Test Automation Ltd. Evesham House, Whittington Hall, Whittington Road Worcester, WR5 2ZX, UK Phone: 44 (0) 1905 359359Fax: 44 (0) 1905 359332

HORIBA France S.A.R.L.12, Avenue des TropiquesHightec Sud, F-91955 Les Ulis, FrancePhone: 33 1 69-29-96-23Fax: 33 1 69-29-95-77

HORIBA Europe GmbH Head OfficeHans-Mess-Str. 6D-61440 Oberursel,GermanyPhone: 49 (0) 6172 1396-0Fax: 49 (0) 6172 1373-85

Darmstadt OfficeLandwehrstrasse 55D-64293 Darmstadt,GermanyPhone: 49 (0) 6151 5000-0Fax: 49 (0) 6151 5000-3865

HORIBA SwedenSydhamnsvägen 55-57,SE-15138 Södertälje,SwedenPhone: 46 (0) 8 550-80701Fax: 46 (0) 8 550-80567

HORIBA BeneluxScience Park Eindhoven 5080(Industrial park ”Ekkersrijt“)5692 EA, Son, NetherlandsPhone: 31 (0) 40 2900-240Fax: 31 (0) 40 2900-624

HORIBA JOBIN YVON SRL-ATS DIVISION Torino OfficeStrada Torino 43 10043 Orbassano, Italy Phone: 39 0 11 904-0601 Fax: 39 0 11 900 0448

HORIBA Europe Automation Division GmbHZabergaeu-Str. 3, D-73765 Neuhausen, GermanyPhone: 49 (0) 7158 933-300Fax: 49 (0) 7158 933-399

HORIBA OOO Head OfficeBuilding 5, h.13, Altuf‘evskoeshosse, Moscow, 127106,RussiaPhone: 7 495 221-87-71Fax: 7 495 221-87-68

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