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    CHAPTER 9 : MANUFRACTURED

    SUBSTANCES IN

    INDUSTRY..Learning Objective

    # understand the manufacture of sulphuric acid.

    # synthesise the manufacture of ammonia and its

    salts.

    # understand alloys.

    # evaluate the uses of synthetic polymers.

    # apply the uses of glass and ceramics.

    # evaluate the uses of composite materials.

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    # UNDERSTAND THE MANUFACTURE OF

    SULPHURIC ACID

    Sulphuric acid .

    Uses of sulphuric acid..

    * Sulphuric acid is one of the most important

    industrial

    chemicals.*It is uses in industries to make

    fertilizers,detergents ,

    paints,chemicals and many other uses.

    *Diagram 9.1 summmarises the uses of sulphuric

    acid.

    Diagram 9.1

    Manufacture of sulphuric acid

    1.Sulphuric acid can be prepared by using the

    contact proses

    using vanadium(V) oxide as a catalyst.

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    2.There are three main stages in the manufacture

    of sulphuric

    acid namely .

    a)combustion of sulphur

    b)conversion of sulphur dioxide to sulphur

    trioxide.

    c)formation of sulphuric acid

    3.The process at each stage is summarisedin table1.

    Table 9.1 Three main stagesin manufactureof sulphuric acid

    Stage 1

    Combustion of sulphur

    Stage 2

    Conversion of sulphur

    dioxide to sulphur

    trioxide

    Stage 3

    Formation of sulphuric

    acid

    *Sulphur is burn in the

    air to produce sulphur

    dioxide.

    *Sulphur dioxide must be

    purified to remove

    foreign compounds

    which may poison the

    catalyst

    *The sulphur dioxide

    produced together with

    air are passed over

    vanadium oxide

    catalyst at the

    temperature 450-500

    to produce sulphur

    trioxide.

    * SO2(g)+O2(g)

    *Sulphur trioxide is

    dissolved in

    concentrated to from

    oleum(H2S2O7)

    *SO3(g)+H2S2O2(l)

    H2S2O7(l)

    *Oleum is diluted with

    water to produce

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    CO] and other polyamides.

    Refrigeration Usead for making ice,large scale

    refrigeration plants,air-conditioning

    units in buildings and plants.

    Pharmaceutical Used in manufacture of drug such

    antimalaria drugs and vitamins such as

    vitamin B.

    Pulp and paper Ammonium hydrogen

    sulphite,NH4NO3.

    Properties of Ammonium

    1.Physical properties of ammonia:

    a) Coluorless gas

    b) Pungent smell

    c) Very soluble in water

    d) An alkaline gas

    e) Less dense than air

    2.Chemical properties of ammonia :

    a)Reacting as a base

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    Dissolves into water ti give an alkaline solution.

    NH3(g) + H2O(l) NH4 (aq) +OH (aq)

    Undergoes neutralisation with acid to from ammonium salts

    Ammonium + acid ammonium salts

    b) Reacts with aqueous metal ions

    Metal ions combine with the hydroxide ions from aqueous ammonium to

    produce insoluble metal hydroxides.

    Table 9.3 some example of ammonium salt

    Ammonium salt Preparation

    Ammonium sulphate a)Can be prepared by reacting

    ammonia with sulphuric acid.

    b)2NH4(aq) +H2SO4(aq)

    (NH4)2 SO4(aq)

    Ammonium nitrate a)Can be prepared by reacting ammonia

    with nitric acid

    b)NH3(aq)+HNO3(aq) NH4NO3(aq)

    Ammonium phosphate a)Can be preparred by reacting

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    ammonia with phosphoric acid

    b)NH3(aq)+H3PO4(aq)

    NH4H2PO4(aq)

    Urea a)Can be prepeared by reacting

    ammonia with phosphoric acid

    b)NH3(aq)+CO2(aq)

    CO(NH2)2(aq)+H2O(l)

    #UNDERSTAND ALLOYS

    ALLOYS

    >An alloys is a combination,either in solution or as a compound,

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    of two or more elements,with at least one of which being a

    metal,and the resulting material has metallic properties.

    Arrangement of Atom in Alloys

    1.One of the purpose of producing alloys is to increase the

    strength and hardness of the pure metals.

    2.in pure metals,all the atoms are of the same size arranged in

    layers and easily slide over each other acted on by some force.

    3.In an alloys, atoms with diffrent sizes are mixed in their

    molten states produce different sizes of atoms in an alloy

    preventing the atoms from sliding over each other.This

    will make the alloy stronger and not malleable.

    4.There are two ways of preparing or arranging atoms in alloys:

    a)Homogenous alloys

    -Different atoms are distributed uniformly throughout the

    structure.

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    b)Heterogeneous alloys

    -Different atoms are not distributed uniformly.

    +

    pure metal pure matel

    A B

    alloys

    Diagram 9.2 Preparing an alloys

    Alloys Composition Properties Uses

    Alniko Iron-(75-49%)

    Aluminium-

    Magnetic nature Magnet

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    (6-12%)

    Nickel-(14-13%)

    Cobalt-(5-35%)

    Constantan Copper-60%

    Nickel-40%

    High resistance Thermocouple

    Brass Copper-70%

    Zinc-30%

    Resistance to

    corrosion

    Musical

    instruments,

    door knobs,

    ship boilers.

    Bronze Copper-90%

    Tin-10%

    Very hard

    Resistance to

    corrosion

    Medals

    Duralumin Aluminium-95%

    Copper-3%

    Manganese-1%

    Magnesium-1%

    High tensile

    strength but light

    Aircraft

    Pewter Tin-91%

    Antimony-7%

    Copper-2%

    Very hard

    Shiny surface

    Souvenirs

    Steel Iron-73%

    Carbon-1%

    Very hard Concrete,

    machinery,

    vehicles

    Stainless steel Iron-73%

    Nickel-8%

    Resistance to

    corrosion

    Knives, scissors

    and cutlery

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    Chromium-18%

    Carbon-1%

    # EVALUATE THE USES OF SYNTHETIC POLYMERS.

    Snythetic Polymers..

    *Polymer is an term used to describe large molecules consisting

    of repeating structural units called monomers, connected by

    covalent bonds.

    *Polymers can be prepared through a process called

    polymerisation.

    *During the polymerization, small molecules of the monomer

    are linked to each other to from a polymer.

    *Similar monomers can have various chemical consitituents.

    The different between the monomers can affect properties such

    as solubility, flexibility and strength.

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    *Polymers can be divided into natural and synthetic polymers.

    a natural polymer is found in nature while a synthetic polymer

    is a man made polymer.

    Some example of natural polymer

    Polymer Properties and polymer structure

    Celullose *Is a complex carbohydrate

    *Major constituents of woody plants

    *Consists of a long straight chain of glucose monomers

    Starch *Is a complex carbohydrate

    *Is mostly stored in plant seeds and tubers

    *Consists of long straight chains of glucose monomers with different

    ways of joining compared to cellulose

    Natural

    rubber

    *Consists of long chains of isoprene monomers

    H CH3 H

    | | |

    -C - C = C - C

    | | |

    H H H

    Some example of synthetic polymer

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    Polymers Properties and polymer structure

    Polyethene *Consists of a long chain of ethane monomers

    *The monomers are joined together by addition reaction

    polypropene *consists a long chain of propene monomers

    *The monomers are joined together by addition reaction

    Perspex *Also known as polymethylmethacrylate

    *Consists of a long chain methyl-2-methylpropenoate monomers

    *transparent, strong and light

    # APPLY THE USES OF GLASS AND CERAMICS.

    GLASS.

    1.Glass is a uniform solid material, usually produced when the

    viscous molten material cools very rapidly to below its glass

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    transition temperature.

    2.Glass is a biologically inactive material that can be formed

    into smooth and impervious surfaces.Glass is brittle and will

    break into sharp shards.These properties can be modified or

    changed with the addition of other compounds or heat

    treatment.

    3.The physical properties of glass depend on the proportions of

    the various silicates present.

    4.All types of glass have the following common properties:

    a)Transparent to visible light

    b)Inactive biologically and chemically

    c)Good electric insulators

    d)Hard but easily broken

    e)Good heat insulators

    Composition, properties and uses of the various types of glasses

    Type of glass Composition Properties Uses

    Fused glass Silicon

    dioxide

    (99%)

    Boron

    High melting

    point

    Transparent

    Mirrors

    Laboratory

    glass

    apparatus

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    trioxide(1%)

    Soda lime-

    glass

    Silicon

    dioxide (75%)

    Sodium oxide

    (15%)

    Calcium oxide

    (10%)

    Low melting

    temperature

    High thermal

    expansion

    Changes shape

    easily

    Windows

    Mirrors

    Bottles

    Borosilicate

    glass

    Silicon

    dioxide (80%)

    Boron oxide

    (15%)

    Aluminium

    oxide (5%)

    High melting

    point

    Low thermal

    expansion

    Transparent to

    visible light

    Cooking glass

    ware

    Laboratory

    glassware

    Lead crystal

    glass

    Silicon

    dioxide (55%)

    Lead oxide

    (30%)

    Potassium

    oxide (10%) Sodium oxide

    (3%)

    Aluminium

    oxide (2%)

    High density

    High index of

    refraction

    Decorative

    glass wares

    Prisms

    Special Glasses

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    Ceramics

    1.The word ceramic is derived from the Greek word keramikos.

    The term covers inorganic non-metallic materials whose

    formation is due to the action of heat.Ceramics are hardened

    by heating them at high temperature.

    2.Ceramics are made from clays such as kaolin.Clays contains

    crystal kaolinite.

    3.Many ceramic materials are hard and strong, chemically inert

    and brittle.

    General Uses of Ceramics

    1.For convenience ceramic products are usually divided into

    four groups, and these are shown below with some examples.

    a)Structural,including bricks, pipes, floor and roof tiles.

    b)Refractory, such as kilnlinings, gas fire radiants, steel and

    glass making crucibles

    c)Whitewares, including tableware, wall tiles, decorative art

    objects and sanitary ware.

    d)Medical field including artificial limbs, bones and teeth.

    Special Ceramics.

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    1)Special ceramics are made for specific purpose.Examples of

    special ceramics are boron nitride, silicon nitride, carbon

    nitride and perovskites.

    2)Boron nitride, silicon nitride and carbon nitride are ceramics

    that can be produced from Group 13 and 14 elements of the

    periodic table.

    3)These types of ceramics had been subjected to high

    temperatures and can be used to build parts in car engine

    such as valves and cams.

    4)Perovskites are made from ceramic material belonging to a

    class of superconductors.A superconductors is a material

    that can transmit electricity with virtually no loss of energy.

    # EVALUATE THE USES OF COMPODITE MATERIALS.

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    COMPOSITE MATERIALS.

    1.Composite materials are engineered materials made from two

    or more constituent materials with significantly different

    physical or chemical properties and which remain separate

    and distinct within the finished.

    2.A composite material combines the advantage of strength of

    the two constituents materials without their weaknesses.

    3.Composite materials are made for specific purpose.

    Example of composite materials and their components

    Composite materials Component Uses

    Reinforced concrete Steel bar and concrete

    To make concrete

    stronger, they are

    reinforced byputting a steel rod

    at the centre which

    is exposed to stress.

    Used in the

    construction

    industry

    Photochromic Combination of

    glass and silver

    chloride

    Is used to make

    spectacles

    Optic fibres Combination of

    silica dioxide,

    sodium carbonate

    and calcium oxide

    Used in the

    telecomunication

    industry

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    CHAPTER 8 :SALTS

    # Synthesise salts.

    # Snythesise qualitative analysis of salts.

    # Practice to be systematic and meticulous when carrying out

    activities.

    What is salt ????.......

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    Salt is formed during neutralisation when an acid reacts with a

    base.It consists of one part from the base and one part from the

    acid.

    Base part

    NaOH + HCI NaCI + H2O

    Acid part

    Uses of Salts..

    Uses of salt in daily life

    Field Salt Uses

    Agriculture Ammonium

    sulphate

    Ammonium

    phosphate

    Copper(II) sulphate

    Iron(II) sulphate

    Sodium arsenic

    Fertiliser

    Fertiliser

    Inoganic pesticide

    Inoganic pesticide

    Inoganic pesticide

    Food industry Sodium nitrite

    Sodium benzoate

    Sodium glutamate

    Food preservative

    Food preservative

    Food preservative

    Medical

    Calcium sulphate

    Barium sulphate

    Plaster for broken

    bones

    Is used to detect

    stomach ulcers

    Chemical Industry Sodium

    hypochlorite

    Toothpaste

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    Tin(II) chloride Bleaching agent

    Soluble and Insoluble Salts

    1.Soluble salts are salts that can dissolve completely in water at

    room temperature.

    2.However, not all salts are found to be soluble in water.

    Classification of salts

    Type of salt Soluble Insoluble

    Carbonate salts Sodium carbonate,

    Na2Co3

    Potassium carbonate,

    K2Co3

    Ammonium carbonate,

    (NH4)2CO3

    All other carbonate salts

    Nitrate salts All nitrate salts All nitrate salts

    Chloride salts All chloride salts except Silver chloride, AgCl

    Lead(II) chloride, PbCl2

    Sulphate salts All sulphate salts except Lead(II) sulphate, PbSO4

    Clacium sulphate, CaSO4

    Barium sulphate, BaSO4

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