PROJECTS & TECHNIQUES - INCRA

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PROJECTS & TECHNIQUES BY PERRY MCDANIEL FOUR Exclusive NEW INCRA Joints, plus FREE Templates for making the spectacular INCRA Double-Double Through Dovetail™ and INCRA Cornerpost Eagletail™ INCRA Jig Ultra Lite INCRA Jig Ultra NEW JOINERY E X C L U S I V E N E W I N C R A J O I N T S www.incra.com Projects, tips and techniques that benefit any generation of INCRA Fence System.

Transcript of PROJECTS & TECHNIQUES - INCRA

Page 1: PROJECTS & TECHNIQUES - INCRA

PROJECTS &TECHNIQUES

B Y P E R R Y M C D A N I E L

FOUR Exclusive NEW INCRA Joints, plus FREE Templates for making the spectacular INCRA Double-Double Through Dovetail™ and INCRA Cornerpost Eagletail™

INCRA Jig Ultra LiteINCRA Jig Ultra NEW JOINERY

EXCLUSIVE NEW

INCRA JOINTS

w w w . i n c r a . c o m

Projects, tips and techniquesthat benefi t any generation of INCRA Fence System.

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PROJECTS &TECHNIQUES

B Y P E R R Y M C D A N I E L

14 ORIGINAL INCRA PROJECTS, 4 EXCLUSIVE NEW INCRA JOINTS AND A WEALTH OF TIPS & TECHNIQUES THAT WILL TURN YOU INTO A REAL INCRA “PRO”

PUBLISHED BY: TAYLOR DESIGN GROUP, INC., P.O. BOX 810262, DALLAS, TEXAS 75381

visit: www.incra.com

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PROJECTS & TECHNIQUES®

B Y P E R RY M C D A N I E L

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P A G E 2

A unique bevel cut lid and bottom frame give this elegant jewelry box, featureing the new INCRA Cornerpost Double Dove-tail Joinery, a distinctive oriental fl air.

Strip laminations and the INCRA Double Dovetail Joinery give this piece a very distinguished look.

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Th is elegantly simple design features half-blind dovetail joinery and lift off lids.

No musical background required, this easy-as-pie project plays a two note harmony that no child can resist.

If you remember this fun fi lled whistle from your child-hood, you’ll want to make sure that your children, and theirs, remember it too!

A design inspired by the Egyptian pyramids, the intricate pattern on the fl oating panel is cut by synchronizing four diff erent router bit diameters.

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No painted dots on these handcrafted dominoes - they’re engraved! A true collector’s set.

NEW JOINERY

EXCLUSIVE NEW

INCRA JOINTS

With the lid closed, the thin strips of wood in the top lamination align perfectly with details in the Double Dovetail Joinery of this striking box.

An easy to build project designed to hold your favorite set of dominoes.

Contrasting strips of wood arranged in a simple geometric progression create a tantalizing visual eff ect.

INCLUDES FREE TEMPLATES FOR MAKING THESE EXCLUSIVE

NEW INCRA JOINTS.

EAGLETAIL.................... 69More than just a “dove“ tail, the Cor-nerpost Eagletail will lift your woodworking skills to new heights.

THROUGH DOVETAIL™ ... 55One of the fanciest joints ever invented. Once you’ve mastered this, you’re a certifi ed INCRA PRO!

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P A G E 4

NEW JOINERY

EXCLUSIVE NEW

INCRA JOINTS

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A dramatic and very versatile joint that can be made with any of the standard INCRA dovetail templates.

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Th is attractive variation of the Cornerpost Dovetail transforms the INCRA Double Dovetail into a decorative joint visible from all sides.

Decorative lamination techniques are combined with the natural wedging action of opposing dovetails to produce a functional and attractive bookstand for your desk or mantle.

Carry or display your cards in this streamlined case highlight-ed by an integral wooden hinge. Impressive!

A dramatic box design outlined with contrasting woods and featuring a laminated raised panel lid, INCRA wooden hinges, and a striking angular lift handle.

INCRA ROUTER TABLE PLANS ............15

T I P S & T E C H N I Q U E S

GETTING STARTED ......................................... 10

CENTERING & ZEROING .................................. 22

STOCK THICKNESS, ROUTER BIT & TEMPLATESELECTION .................................................... 25

BOXES MADE TO ORDER ................................. 27

INSTALLING BOX BOTTOMS ............................. 30

LINING WITH LEATHER .................................... 34

COMPARTMENTS & LIFT OUT TRAYS ................ 36

STRIP LAMINATIONS ...................................... 41

MORTISING TEMPLATE FOR INCRA WOODEN HINGES ......................................................... 44

VERTICAL HOLDING/TENONING JIG .................. 48

RAISED PANEL CUTS ...................................... 51

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P R O J E C T S & T E C H N I Q U E S B Y P E R R Y M C D A N I E LW W W . I N C R A . C O M

CONTENTS:

I. INTRODUCTION .................. 7Safty ...................................................................................... 8

II.GETTING STARTED ............... 10Glossary ................................................................................... 11Router Table Components ....................................................... 12Custom INCRA Router Table Top .......................................... 15

III.TECHNIQUES .................... 21Centering and Zeroing ............................................................. 22Stock Th ickness, Router Bit and Template Selection ................... 25Boxes Made to Order - Calculating Stock Length for Joinery ............................................................................ 27Installing Box bottoms - Stopped Mortises ............................... 30Lining with Leather ................................................................. 34Compartment and Lift Ote Trays ............................................. 36Strip Laminations .................................................................... 41Hinge Mortising Template ....................................................... 44Vertical Holding/Tenoning Jig ................................................. 48Cutting Raised Panels with Your Vertical Holding Jig ................... 51

IV. INCRA JOINERY ................. 52INCRA Double Joinery Without a Th ickness Planer ................... 53INCRA Double-Double Th rough Dovetail™ ............................... 55INCRA Cornerpost Dovetail™ ..................................................... 62INCRA Cornerpost Double Dovetail™ ........................................ 65INCRA Cornerpost Eagletail™ ..................................................... 69

V. PROJECTS ...................... 72 NON-JOINERY ROJECTS ................ 73

Train Whistle .................................................................................... 74Slide Whistle ................................................................................... 78Cutting Board ................................................................................ 82Trivets .............................................................................................. 88Sliding Dovetail Bookstand .......................................................... 92Dominoes ...................................................................................... 98Business Card Case ....................................................................... 106

BOXES ............................. 113Playing Card Box ............................................................................. 114Decorative Playing Card Box .......................................................... 119Domino Box ..................................................................................... 124Decorative Domino Box ................................................................. 129Trinket Box ....................................................................................... 132Jewelry Box ....................................................................................... 138

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A wealth of tips & techniques that will turn you into a real INCRA “Pro”

14 ORIGINAL INCRA PROJECTS4 EXCLUSIVE NEW INCRA JOINTS &

PROJECTS & TECHNIQUES

Perry McDanielThe author is an accomplished woodworker who teaches INCRA JIG classes throughout the country.

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TAYLOR DESIGN GROUP, INC., P.O. BOX 810262, DALLAS, TEXAS 75381

visit: www.incra.com INCRA products are protected by one or more of the following U.S. Patents: #4,793,604, #4,930,221, #5,195,730, #5,275,074, #5,423,360, #5,716,045, #6,237,457, #6,557,601, #6,672,190.

INCRA is a registered trademark of Taylor Design Group, Inc. rev. 032509

Accuracy is addictive. Once you have experienced the accuracy and repeatability of an INCRA JIG positioning system, you’ll fi nd it diffi cult to return to those former methods and techniques. I have often sat, holding the Double-Double Box Joint or the INCRA Double Dovetail in my hands, quietly refl ecting on the techniques I have used to produce this beautiful joint, and thinking ‘I have made this. I wonder what else I could do?’ Th e possibilities are inspirational.

Those beautiful cutting board, sliding dovetail bookstand and business card cases are just a few of Perry’s McDaniel’s original designs. Complete plans for these and many other projects, as well as exciting new joinery like the INCRA Double-Double Through Dovetail, are included inside.

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Includes Plans for Building Your Own INCRA Router Table!