PROJECTION GENERAL ARRANGEMENT€¦ · simple kerosine fired steam locomotive general arrangement...

4
79.8 3.1 93 3.7 WATER FILLER SAFETY VALVE STEAM WHISTLE FORWARD/REVERSING HANDLE BURNERS FUEL TANK 45 1.8 70.7 2.8 134.4 5.3 OILER FUEL FILLER J.A.M. DE WAAL PAPAKURA NZ PROJECT No 07B-07-00 PROJECTION A3 Copyright © TITLE DWG SCALE: NTS @A3 OR AS SHOWN DRAWING CONTENTS MODEL SCALE: 1:32 J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. JDW DRAUGHTING SERVICES DATE No: AJAX-01 SHEET: 01 OF 04 MAY 2015 GENERAL ARRANGEMENT SIMPLE KEROSINE FIRED STEAM LOCOMOTIVE BY L.B.S.C. TRACK GAUGE 1 (1.8inch/45mm) JDWDS NOTES: THE ORIGINAL DRAWINGS AND ASSOCIATED ARTICLE WAS PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF DECEMBER 1947. THE ARTICLE WAS CALLED "A BIT OF ANCIENT HISTORY BY L.B.S.C."

Transcript of PROJECTION GENERAL ARRANGEMENT€¦ · simple kerosine fired steam locomotive general arrangement...

Page 1: PROJECTION GENERAL ARRANGEMENT€¦ · simple kerosine fired steam locomotive general arrangement may 2015 by l.b.s.c. track gauge 1 (1.8inch/45mm) jdwds notes: the original drawings

79.8 3.1

933.7

WATER FILLER

SAFETY VALVE

STEAM WHISTLE

FORWARD/REVERSING HANDLE

BURNERS

FUEL TANK

45 1.8 70.7 2.8

134.4 5.3

OILER FUEL FILLER

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 07B-07-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: NTS @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:32

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

JDW DRAUGHTING SERVICES DATE

No: AJAX-01SHEET: 01 OF 04 MAY 2015GENERAL ARRANGEMENTSIMPLE KEROSINE FIRED STEAM LOCOMOTIVE

BY L.B.S.C. TRACK GAUGE 1 (1.8inch/45mm) JDWDS

NOTES: THE ORIGINAL DRAWINGS AND ASSOCIATED ARTICLE WAS PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF DECEMBER 1947. THE ARTICLE WAS CALLED "A BIT OF ANCIENT HISTORY BY L.B.S.C."

Page 2: PROJECTION GENERAL ARRANGEMENT€¦ · simple kerosine fired steam locomotive general arrangement may 2015 by l.b.s.c. track gauge 1 (1.8inch/45mm) jdwds notes: the original drawings

BRS

19.5 5.5

8.5

8

37.5

5.5

33 7 22.5

6.5

2

2

2

R2 R2

R2.5

11

11

2.5

4.5

15.5

15.5 19

71.5 2.5 14.5 21 10.5

11

11 8

8

14

14 20

11

11

10

5.5

3

5

1.5 2

2

4.5

0.7mm PLATE

19 19

2

11

0.7

2

11 11

19

6 1

1

BRZ M

2 =5.5=

4.5 4.5

4

8

R2

2mm THICK

BRZ

4.5 4.5

4

M2

5.5

6.5

R2

BRS

2.5

2

3.5 22 3.5

3

4.5

0.7

CU 25.5 24.5 10.5 69.5

7 5 9

9 3

7

9.5

12 45

34

36

CU

FRONT PLATE

34

36

1 1

CU

REARPLATE

8.5

10.5

5.5

ALL OTHER DIMENSIONS AS PER PART 06A 9

8

39

SCALE 1:1

CU

CU

R3

42

10.5

7

TUBE 3x2.5

TUBE 4x3

SOLDERBRZ

M3.5

2

2

5

6.5

BRZ

M5.5

2

8.5

7

2

BRZ

M3.5 7

5.5

2

3

BRS

2 M3.5

3.5

0.7

R2 2

3

6.5

5.5

12.5

2.5 3.5

2.5

0.4

7

S 5 R2

SOLDER

1

BRS

3.5 R10

5.5

8.5 0.4

BRS

3.5

8.5

5.5

R6

0.4

BRS

2

1.5 7

4

2 1

3

3.5 2

2

1

19

BRS M5.5 4

5 0

.7

1.5

8.5

10

3

14

4 1

8 S/S

3.5

R8.5

2

3.5

20

3.5

2

3.5

4

60°

60°

3

SPS

17

17 COILS

3

4

BRS 10

11

17.5

0.7

R5.5 5

.5

22.5

4

9 14

R18

R7

BRS

2.5

3.5 8.5 3.5

2

4

4

0.7

BRS

BRZ

2 3

1.3

1.3

1.5

=

= 10.5

5.5 10

13.5PCD

1

3.5

5 2

1

2 7

PRESS FIT

6.5

3

=3.5=

BRS

5.5

5.5

5.5 5.5

2

2

6.5PCD 2

3x3DP

=6.5=

2 3x3DP

2.5 5

2

2.5

HIDDEN LINES REMOVED FOR CLARITY

M2x2.5DP

M2x2.5DP

3x

2.5D

P

3x

2.5D

P

BRS

2

2

11

45°

4

6.5PCD

2

2.5

3.5

MS

5 2

M2

M2

2 17.5

SPS

7

7 COILS

2.5

3

CU

5 6.5 6.5

1.5

TUBE 3x2

CU 6 12.5 11

4

TUBE 3x2

CU

22.5

38 7

14 17

TUBE 3x2

PLEASE NOTE: DRAWING SCALE IS 1.5:1

CU 5

15

7

TUBE 2x1.5 TUBE 3x2

MS

2

16

45°

37

11.5

9

M3.5 5.5

2

14

0.7

8.5 10

10 30° 3.5

27

TUBE 2x1.5SOLDER

SOLDER

BRS

CU

BRS

WICK

4

4 9

6 7

3

8.5

WICKBRS

12.5

3

4

15

6 7

BRS 2

7

8.5

1.5 28

1

2

1 SOLDER

0102

03

04

05

06A

06B

07

08

09

10 11

12

13A

13B

14

15

16

17

1819

20

20

21

22

23

24

25

26

27

28

29

30

33

34

39

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 07B-07-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1.5:1 @A3 OR AS SHOWNDRAWING CONTENTS

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

JDW DRAUGHTING SERVICES

NOTES: THE ORIGINAL DRAWINGS AND ASSOCIATED ARTICLE WAS PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF DECEMBER 1947. THE ARTICLE WAS CALLED "A BIT OF ANCIENT HISTORY BY L.B.S.C."

DATE

No: AJAX-02SHEET: 02 OF 04

PARTS AND ASSEMBLIES JDWDS MODEL SCALE: 1:32

MAY 2015SIMPLE KEROSINE FIRED STEAM LOCOMOTIVE BY L.B.S.C. TRACK GAUGE 1 (1.8inch/45mm)

Page 3: PROJECTION GENERAL ARRANGEMENT€¦ · simple kerosine fired steam locomotive general arrangement may 2015 by l.b.s.c. track gauge 1 (1.8inch/45mm) jdwds notes: the original drawings

BRS

BRS

BRS

REAR AXLEMS 38.5

6.5 6.5

4

3.5

3.5 3.5

4 4

31 R7

17.5

5.5

21 3.5 7 14

14

15.8

15.8

1.5

3.5

3.5

3.5

0.5

SOLDER

21.5 21.5

3.5

6 5

33

15.5

TUBE 4.5x3.5

SOLDER

4

15.5 15.5 3

24.5

32

24.5

2

6

SOLDER ALL CORNERS FOLD OUT OF 0.3mm PLATE

SOLDER SOLDER

3.5

7 7 7 31.5

TUBE 4x3.5SOLDER ALL

M2

1

DRILL AFTER ASSEMBLY

M2

1

DRILL AFTER ASSEMBLY

MS

27

.5

24

.5

1

3.5

6

8.5

21

21

6.5

1 1

MS

S/S

29.5 35.5 38.5

R3.5

6.5

1 DRILL AFTER ASSEMBLY

1.1

3.5

2

6.5

1 1

8.5

10.5

2

13

PRESS FIT

FRONT AXLEMS

BRSMS

5

5

4

1

5

M2

2

15

8.5

6.5

1.5

5

5.5

M2 BRZ

BRZS/S

3 3 3

7

2 19.5 2

5.5 32

2

2 4.5

2.5

3.5

4

MS

8.5

4

1

BRS

6

0.7 3.5

2

3.5

2

3.5 3.5

S/S 3.5

1

BRS

21

4.5

3.5

0.5mm THICK

BRS

1.5

8

45

13B

13A

12

14

SA-10116

15

17

SA-102

19

20

SA-10320

19

SA-104

29

27

21

26

25

25

25

25

2324 22

28

SA-105

34

34

35

32

04

SA-1113434

33 33

SA-106

37

37

36

SA-107

44

36

38

38

SA-108

SA-108

CRANK PINS 90deg OFF SET

06

0618

46

4508

07

05

SA-101 SA-102

SA-109

1.5

28

0401

02 03

4304

SA-103

43

SA-104SA-105 30

SA-106

02

03SA-11040 39

SA-110

SA-107 SA-108SA-111

SA-111

24

24

41

41

SA-119

SA-120SA-119

SA-109

31

32

35

36

41

40

42

43

44

45

46

31

PLEASE NOTE: DRAWING SCALE IS 1.5:1

38

37

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 07B-07-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1.5:1 @A3 OR AS SHOWNDRAWING CONTENTS

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

JDW DRAUGHTING SERVICES

NOTES: THE ORIGINAL DRAWINGS AND ASSOCIATED ARTICLE WAS PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF DECEMBER 1947. THE ARTICLE WAS CALLED "A BIT OF ANCIENT HISTORY BY L.B.S.C."

DATE

No: AJAX-03SHEET: 03 OF 04

PARTS AND ASSEMBLIES JDWDS MODEL SCALE: 1:32

MAY 2015SIMPLE KEROSINE FIRED STEAM LOCOMOTIVE BY L.B.S.C. TRACK GAUGE 1 (1.8inch/45mm)

Page 4: PROJECTION GENERAL ARRANGEMENT€¦ · simple kerosine fired steam locomotive general arrangement may 2015 by l.b.s.c. track gauge 1 (1.8inch/45mm) jdwds notes: the original drawings

NOTES:1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. INQUIRE AT THE APROPRIATE AUTHOROTIES WHETHER OR NOT THIS BOILER REQUIRES A PRESSURE TEST CERTIFICATE.6. DUE TO THE LOW STEAM PRESSURE (MAX 3 BAR) ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT MAY BE SOFT SOLDERED, IF PREFERED PARTS MAY/CAN BE SILVER/HARD SOLDERED.7. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.8. WHERE PREFERED SCREW CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER GLUE (LOCTITE), EPOXY RESIN, SOLDER OR RIVETS.9. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHLOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIALS SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.

MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CU = COPPERMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELSYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

OTHER ABBREVIATIONSPF = PRESS FITPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDSA-xxx = SUB ASSEMBL-xxx

QTY. PART NUMBER1 AJAX-45-01-BASE FRAME2 AJAX-45-02-FRONT WHEEL BEARING2 AJAX-45-03-REAR WHEEL BEARING3 AJAX-45-04-BOILER FIXING ANGLE1 AJAX-45-05-BOILER SHELL1 AJAX-45-06-BOILER SHELL END1 AJAX-45-06-BOILER SHELL END1 AJAX-45-07-EXHAUST FLUE1 AJAX-45-08-INSIDE BOILER STEAM SUPPLY PIPE1 AJAX-45-09-BOILER WHISTLE NIPPLE1 AJAX-45-10-BOILER SAFETY VALVE NIPPLE1 AJAX-45-11-BOILER WATER FILLER NIPPLE1 AJAX-45-12-WHISTLE BODY1 AJAX-45-13A-WHISTLE BELL-BOTTOM1 AJAX-45-13B-WHISTLE BELL-TOP1 AJAX-45-14-WHISTLE VALVE1 AJAX-45-15-SAFETY VALE BODY1 AJAX-45-16-SAFETY VALE CENTRE STEM VALVE1 AJAX-45-17-SAFETY VALE SPRING1 AJAX-45-18-SMOKE STACK2 AJAX-45-19-PORT BLOCK ANGLE2 AJAX-45-20-PORT BLOCK1 AJAX-45-21-REVERSING VALVE PORT BLOCK1 AJAX-45-22-REVERSING VALVE 1 AJAX-45-23-REVERSING VALVE PIVOT AXLE3 AJAX-45-24-REVERSING VALVE PIVOT AXLE SPRING4 AJAX-45-25-REVERSING VALVE IN-OUT PIPE1 AJAX-45-26-REVERSING VALVE STEAM PIPE1 AJAX-45-27-REVERSING VALVE EXHAUST PIPE1 AJAX-45-28-REVERSING VALVE OILER PIPE1 AJAX-45-29-REVERSING VALVE OPERATING HANDLE1 AJAX-45-30-OILER CONTAINER1 AJAX-45-31-TENDER BODY1 AJAX-45-32-FUEL TANK2 AJAX-45-33-WICK HOLDER-TYPE-14 AJAX-45-34-WICK HOLDER TYPE-21 AJAX-45-35-WICK HOLDER SUPPLY SPIDER1 AJAX-45-36-WHEEL AXLE1 AJAX-45-36-WHEEL AXLE2 AJAX-45-37-FRONT WHEEL2 AJAX-45-38-REAR WHEEL2 AJAX-45-39-CYLINDER2 AJAX-45-40-CYLINDER PORT BLOCK2 AJAX-45-41-PISTON + ROD2 AJAX-45-42-FRONT AXLE SPACER2 AJAX-45-43-PULLING HOOK2 AJAX-45-44-LOCKING PIN2 AJAX-45-45-NAME PLATE2 AJAX-45-46-BOILER HAND RAIL1 AJAX-145-45mm-RAIL5 AJAX-145-M1.5 NUT5 AJAX-145-M1.5x3 PAN HEAD SCREW3 AJAX-145-M2 NUT12 AJAX-145-M2 NUT3 AJAX-145-M2 WASHER5 AJAX-145-M2 WASHER24 AJAX-145-M2x3.5 PAN HEAD SCREW2 AJAX-145-M3.5x5.5

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 07B-07-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: NTS @A3 OR AS SHOWNDRAWING CONTENTS

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

JDW DRAUGHTING SERVICES

NOTES: THE ORIGINAL DRAWINGS AND ASSOCIATED ARTICLE WAS PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF DECEMBER 1947. THE ARTICLE WAS CALLED "A BIT OF ANCIENT HISTORY BY L.B.S.C."

DATE

No: AJAX-04SHEET: 04 OF 04

BILL OF MATERIALS, NOTES AND RENDERED PICTURE

JDWDS MODEL SCALE: 1:32

MAY 2015SIMPLE KEROSINE FIRED STEAM LOCOMOTIVE BY L.B.S.C. TRACK GAUGE 1 (1.8inch/45mm)