PROJECTION 1-CYLINDER VERTICAL OSCILLATING STEAM€¦ · gra = graphite ms = mild steel/bright mild...
Transcript of PROJECTION 1-CYLINDER VERTICAL OSCILLATING STEAM€¦ · gra = graphite ms = mild steel/bright mild...
373.5
14.7
160 6.3
230
9.1
OTHER ABBREVIATIONSDP = DEEPDAA= DRILL AFTER ASSEMBLYD&TAA= DRILL AND TAP AFTER ASSEMBLYCF = CLOSE FIT (SIZE FOR SIZE)PF = PRESS FITPFAA= PRESS FIT AFTER ASSEMBLYPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDCSK = COUNTERSINKPL = PLACESDWL= DOWEL(T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD(T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCESA-xxx = SUB ASSEMBLY-xxx
NOTES:0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER.12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING.13. WASHER SHALL BE USED WHERE DEEMED NECESSARY.14. IN QUIRE AT THE APPROPRIATE AUTHORITIES WHETHER OR NOT THIS BOILER REQUIRES A PRESSURE TEST CERTIFICATE XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.
MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELPEEK= POLYETHER ETHER KETONESYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER
IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.
nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED
QTY. PART NUMBER1 VERTICAL-1-01-FLOOR PLATE1 VERTICAL-1-02-BOILER AND BURNER BASE1 VERTICAL-1-03-SPILLAGE CONTAINER1 VERTICAL-1-04-FUEL TANK1 VERTICAL-1-05-FUEL TANK FILLER CAP1 VERTICAL-1-06-BURNER1 VERTICAL-1-07-FIRE BOX1 VERTICAL-1-08-ENGINE PLATFORM1 VERTICAL-1-09-ENGINE PORT BLOCK STAND1 VERTICAL-1-10-CRANK SHAFT BEARING BLOCK1 VERTICAL-1-11-BOILER2 VERTICAL-1-12-NIPPLE M8x12x151 VERTICAL-1-13-NIPPLE M6x10x131 VERTICAL-1-14-STEAM SUPPLY CONNECTOR1 VERTICAL-1-15-STEAM SUPPLY PIPE1 VERTICAL-1-16-STEAM EXHAUST PIPE1 VERTICAL-1-17-FLAME PIPE1 VERTICAL-1-18-CHIMNEY1 VERTICAL-1-19-BOILER FILLER CAP1 VERTICAL-1-20-SAFETY VALVE BODY1 VERTICAL-1-21-SAFETY VALVE SPINDLE1 VERTICAL-1-22-SAFETY VALVE SPRING1 VERTICAL-1-23-PRESSURE GAUGE BUSH3 VERTICAL-1-24-PRESSURE GAUGE PIPE NUT1 VERTICAL-1-25-PRESSURE GAUGE PIPE1 VERTICAL-1-26-PRESSURE GAUGE1 VERTICAL-1-27-BOILER HEAT INSULATION BLANKET24 VERTICAL-1-28-BOILER GLADDING PLANK3 VERTICAL-1-29-BOILER GLADDING STRAP1 VERTICAL-1-30-WATER LEVEL BUSH1 VERTICAL-1-31-WATER LEVEL VALVE BODY1 VERTICAL-1-32-WATER LEVEL VALVE SCREW PLUG1 VERTICAL-1-33-WTR LVL VALVE DRAIN PIPE1 VERTICAL-2-01-CRANK SHAFT1 VERTICAL-2-02-FLYWHEEL1 VERTICAL-2-03-CYLINDER1 VERTICAL-2-04-PISTON + ROD1 VERTICAL-2-05-CYLINDER PIVOT SHAFT SPRING6 VERTICAL-M3 NUT1 VERTICAL-M3 WASHER10 VERTICAL-M3x6 PAN HEAD SCREW2 VERTICAL-M3x8 PAN HEAD SCREW8 VERTICAL-M3x12 PAN HEAD SCREW4 VERTICAL-M3x14 PAN HEAD SCREW4 VERTICAL-M4 DOME NUT7 VERTICAL-M4 NUT1 VERTICAL-M4 WASHER4 VERTICAL-M4x8 PAN HEAD SCREW2 VERTICAL-M4x10 PAN HEAD SCREW4 VERTICAL-M4x38 C-SINK SCREW
NOTES: ORIGINAL DRAWINGS WERE PUBLISHED IN THE "MODELBOUWER" MAGAZINE 1988 PAGES 208, 209, 210, 264, 265, 342, 343, 493, 494, 495
JDWDS1-CYLINDER VERTICAL OSCILLATING STEAM ENGINE COMPLETE WITH BOILER.
GENERAL ARRANGEMENT, ISOMETRIC VIEWS AND NOTES
MARCH-2016SHEET: 01 OF 03 No: VERTICAL-01DATEJDW DRAUGHTING SERVICES
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].
MODEL SCALE: 1:1DRAWING CONTENTS
DWG SCALE: 1:1 @A3 OR AS SHOWNTITLE
Copyright ©
A3
PROJECTIONPROJECT No 09A-22-00
J.A.M. DE WAAL PAPAKURA NZ
ALU
9 212 9 9
142
9
M4-4PL
CSK UNDER
3mm THICK SCALE 1:3
ALU/BRS/MS
6
32
4
4 9
6
6 212 6 64 10
2 2
22.5
4 51 100 4
10.5 1
0.5
74
35
58 (
77)
(77
)
21
45°
45°
4 4 R4ALL
4-4PL
M3-6PL
33
70
75
MAX
CUT OUT
CUT OUT
ALL CORNERS TO BE BRAZED/SOLDERED/GLUED TOGETHER 4-4PL R5
6
13
30 30 30 29
12-8PL
17
FOLD UP 4 LIPS OR MAKE SEPARATE
OPPOSITE FACE EQUAL2mm THICK PLATE SCALE 1:2
BRS
108
10.5 10.5
R11
3 3
115.5
SOLDER ALL CORNERS
17
1
100 SCALE 1:1.5
M8
4
3
12
18 1-04/1
SCALE 1:1.5
3
101
3
3 64 3
12
42
35
3-4PL
1.5mm THICKSCALE 1:2.5
1-04/2
1-04/21-04/1
1-04/3
BRS
87 INSIDE
4.5
6
23
1.5
SCALE 1:3
55 INSIDE
8.5
SOLDER ENTIRELY TOGETHER
6
BRS 14
5
1
10
M8 SEAL
KNL
SCALE 1:1.5
CU BRS
WICK MATERIAL
18
30
20
1.5
23
72
74
18
TUBE 6x4.5
SCALE 1:2
6 12
24
18 18
17
11
11
3-4HESOC
R2
4-4HESOC
75 80
3-8HESOC
SCALE 1:2
MS/ALU
57 M3-8THESOC
75
2.5
5
SCALE 1:2.5
R47
R3
45° 45°
60
13.5 13.5
=54.2= 25
25
45.6 45.6 2mm THICK SCALE 1:21-08/1
13.5 45°
45° 13.5
1.5
88.2 22.9
22.9
1-08/1
1-08/2
4 4
4
7.5
22.9 14.9 12 88.2 22.9 14.9 12
3
R6
3
R6
10
10
FOLD DOWN FOLD DOWNFOLD IN THE SHAPE AS SHOWN
1.5mm THICK SCALE 1:1.5
BRS
BRZ
BRZ
2.1 2.1
2
30°
23
18
42
8
10
R7.5
R7.5
2.5
45°
5RM 7PF
15 9 6
9.5
2.1 4-2PL
9P
F
6R
M
R13
14.3
20
SCALE 1:1.5
4
4 4 4
SOME HIDDEN LINES REMOVED FOR CLARITY
M3
6-2P
L
4
3
14 7
7
10.2
7 7 12
4 12
4
M3 6-2PL
6R
M
9.5
15 9 6
10
9P
F
R7.5
2.5 45°
7.5 7.5
7.5
8
20
SCALE 1:1.5
4 4 4
4
1-11/1
58 60
8.5 31.5
110
10
3-4HESOC SCALE 1:3
ENTIRE BOILER TO BE HARD SOLDERED
1-11/1
18
58
3mm THICK SCALE 1:3
10 10 12
58
12
18
38
PCD
3mm THICK SCALE 1:3
1-11/2
15
BRZ
M8 15
12
5 3
BRZ
M6 13
3
5
10
12
6
6
4 M6
3
4
BRS
CU
7
7
4 8
3
3
21
10
10
SCALE 1:1.5
2
38
59.7
R4
TUBE 4x3
SOLDER
BRS
CU
7
7
3
3
10
10
4 8
37° 62
TUBE 4x3
2 49.5
R10
SCALE 1:1.5
CU
CU
16 18
4 17
149
SCALE 1:3
ALU
BRS
18 21 33
24
R7
1.5
106
12
2.5
13
SCALE 1:2
BRSSYN
14
5
10
1
M8
KNL
SEAL
BRS
90° 10HEX
1
6
9
4
5
M8
10
S/S
90°
R2.5
3 4
3
3
33
3
M3
18
9
SCALE 1:1.5
SPS
15.5
0.5 4.5ID
12 COILSBRZ 4
M6
5
3
5
3 10
13
SYN
BRS M6
8HE
X
6
2
4
8
SEAL
30
TUBE 4x3
SCALE 1:2
CU
PROPRIETY ITEM
4 M6
6.5
0-3BAR
HEAT INSULATION MATERIAL
13
3-4HESOC
31.5
8
.5
110
60 69
SCALE 1:4
150
SCALE 1:3
WOOD
3
R34.5BRS
75 INSIDE
6
0.5 SCALE 1:3
BRZ
M6 13
3
5
10
9
4
M6
M6
4
M6
3 5 8 12
7.5
3 S/S
4 90°
23 5 M6
CU
100
TUBE 4x3
1-01
1-02
1-03
1-05
1-06
1-07
1-08/2
1-09
1-10
1-11/2
1-11/3
1-12
1-13
1-14
1-15
1-16
1-17
1-18
1-19
1-20
1-211-22
1-23
1-24
1-25
1-26
1-27 1-28
1-29
1-30
1-31
1-32
1-33
NOTES: ORIGINAL DRAWINGS WERE PUBLISHED IN THE "MODELBOUWER" MAGAZINE 1988 PAGES 208, 209, 210, 264, 265, 342, 343, 493, 494, 495
JDWDS1-CYLINDER VERTICAL OSCILLATING STEAM ENGINE COMPLETE WITH BOILER.
PARTS AND ASSEMBLIES MARCH-2016SHEET: 02 OF 03 No: VERTICAL-02DATEJDW DRAUGHTING SERVICES
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].
MODEL SCALE: 1:1DRAWING CONTENTS
DWG SCALE: 1:1 @A3 OR AS SHOWNTITLE
Copyright ©
A3
PROJECTIONPROJECT No 09A-22-00
J.A.M. DE WAAL PAPAKURA NZ
11
32
6 6
8 8 SCALE 1:1.5
MSMSMS
BRS
BRS
5C
F
6CF
6
16 2.5
12
2.5
12
88
122.5
PF
PF
MS/ALU/BRS
21
66
75
4
6
6.3 A
A
R40
SCALE 1:1.5
3 4.5 4.5
3 3
11.5
M3
10
17
21
12
R1
R1 SECTION A-ASCALE 1 : 1.5
2-03/1
2-03/2
2-03/3
2-03/4
BRS
MS
SOLDER ALL BRASS COMPONENTS
M4
4 32
6
M5
5CF
SCALE 1:1.52-03/1 14
12PF
1 2
R1
SCALE 1:1.5
2-03/2
2-03/3
M5
11 11
18
18
SCALE 1:1.5
12RM 14
2
41.5
DAA
2-03/4SCALE 1:1.5 5
5 R
7
2 30° 30°
2
60°
12.5
11
1
13 DAA
2-04/1
2-04/2
2-04/3
BRZ
BRZ
BRS
SOLDER
5R
M
12
R1
2 5
8P
F
2-04/2
6
8P
F
R8
5
R3 4
8
13.5
61
R20
3mm THICK SCALE 1:1.5
2-04/3
3PF
5
17
12CF 2-04/1
SPS
1
19
5.5ID12 COILS
SA-1-101
1-05
1-04
1-06
SA-1-102
1-16
1-15
1-09
1-10 1-07
1-08
SA-1-103
1-18
1-141-19
1-26
1-24
1-25
1-24
1-12
1-12
1-23
1-13
1-17
SA-1-104
1-11
1-27
SA-1-106
SA-1-105
SA-1-104
1-21
1-20
1-22
1-28
1-29
1-29
1-29
SA-1-105
62
20
62
SA-1-106
1-31 1-32
1-24
1-33
SA-1-102
SA-1-103
SA-1-109
SA-1-110
1-01
1-02
1-03
SA-1-109
SA-1-101
SA-2-201
2-01
2-02
29
SA-2-205
SA-1-110
SA-2-201
2-03
2-04
MAKE SPACERS SEPARATE
2-02
2-05
NOTES: ORIGINAL DRAWINGS WERE PUBLISHED IN THE "MODELBOUWER" MAGAZINE 1988 PAGES 208, 209, 210, 264, 265, 342, 343, 493, 494, 495
JDWDS1-CYLINDER VERTICAL OSCILLATING STEAM ENGINE COMPLETE WITH BOILER.
PARTS AND ASSEMBLIES MARCH-2016SHEET: 03 OF 03 No: VERTICAL-03DATEJDW DRAUGHTING SERVICES
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].
MODEL SCALE: 1:1DRAWING CONTENTS
DWG SCALE: 1:1 @A3 OR AS SHOWNTITLE
Copyright ©
A3
PROJECTIONPROJECT No 09A-22-00
J.A.M. DE WAAL PAPAKURA NZ