PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project...

17
Phase 1 Development Phase 2 Market / Sales Phase 3 - PROJECT DELIVERY Project management Phase 4 Life Cycle Support 4.1 Warranty Project Category 1 2 3.1 3.2 3.3 3.4 3.5 3.6 4.1 1) Internal Development project* x x x (x) x 2) ETO (Engineer To Order) x x x x x x x x 3) MTO (Manufacture To Order)** x x (x) x x x x 4) Support/Modification project x x x x x x x x Phases 3.6 Closing 3.5 Test & Delivery 3.4 Procurement and production 2.3 Order 2.2 Tender 2.1 Marketing G3.1 G1 G2.3 G3.2 G3.3 G3.4 G3.5 G3.6 G4.1 3.3 Detail Design 3.2 Definition 3.1 Initiate&Plan G2.2 G2.1 Main Process DOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Mainprocess * Excecute Phase 1 development activity iaw phase 3 methodology and rules ** MTO: - Repeating projects for delivery to different customers - Serial production and call-off projects (x): Pending scope 3.3 Detail Design 3.2 Definition 3.1 Initiate&Plan PROJECT OWNERS General: Project department owns external customer projects. Technology department owns Internal developnment projects ROLES AND RESPONSIBILITIES PHASE TRANSITION READINESS - INSTRUCTION FOR PLANNING GATE REVIEWS Gate Reviews (GR) shall identify the phase transition readiness. Next phase may start if readiness is approved at Gate Revew. Gate Reviews to be sheduled to allow overlap between phases, example: GR shall be set in the project time schedule. Re-scheduling a planned GR must be approved by the Management group. 3.4 Procurement and production G3.1 G3.2 G3.3 G3.4 Core team tasks and responsibility Main process roles and responsibilities DEFINITION OF A PROJECT A project is defined as a specific, finite activity that produces an observable and measurable result under certain preset requirements. GUDELINE FOR DECIDING APPLICABLE PHASES FOR VARIOUS PROJECT CATEGORIES General: All projects deriving from phase 1, 2 and 4 needs to follow methodology as descreibed for phase 3 All sales within phase 4 needs to follow phase 2 activities BMS Activities to be tailored to the spesific project requirements. Position descripttions (Link til Lotus database) M3.1 Project plan issued M3.3 Procurement and manuf. specs ready M3.5 Approved delivery M3.4 Ready for test M3.2 System design ready M4.1 Warranty responsibility fulfilled M2.3 Contract signed M3.6 Project closed M1 Ready for marketing M2.2 Tender supplied M2.1 Bid decition

Transcript of PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project...

Page 1: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

Phase 1

Development

Phase 2

Market / Sales

Phase 3 - PROJECT DELIVERY

Project

management

Phase 4

Life Cycle

Support

4.1

Warranty

Project Category 1 2 3.1 3.2 3.3 3.4 3.5 3.6 4.1

1) Internal Development project* x x x (x) x

2) ETO (Engineer To Order) x x x x x x x x

3) MTO (Manufacture To Order)** x x (x) x x x x

4) Support/Modification project x x x x x x x x

Phases

3.6

Closing

3.5

Test & Delivery

3.4

Procurement and production

2.3

Order

2.2

Tender

2.1

Marketing

G3.1

G1 G2.3

G3.2 G3.3 G3.4 G3.5 G3.6

G4.1

3.3

Detail Design

3.2

Definition

3.1

Initiate&Plan

G2.2G2.1

Main Process DOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Mainprocess

* Excecute Phase 1 development activity iaw phase 3 methodology and rules** MTO:- Repeating projects for delivery to different customers- Serial production and call-off projects(x): Pending scope

3.3

Detail Design

3.2

Definition

3.1

Initiate&Plan

PROJECT OWNERSGeneral: Project department owns external customer projects. Technology department owns Internal developnment projects

ROLES AND RESPONSIBILITIES

PHASE TRANSITION READINESS - INSTRUCTION FOR PLANNING GATE REVIEWSGate Reviews (GR) shall identify the phase transition readiness. Next phase may start if readiness is approved at Gate Revew. Gate Reviews to be sheduled to allow overlap between phases, example:

GR shall be set in the project time schedule. Re-scheduling a planned GR must be approved by the Management group.

3.4

Procurement and production

G3.1

G3.2

G3.3

G3.4

Core team tasks and responsibility

Main process roles and responsibilities

DEFINITION OF A PROJECT A project is defined as a specific, finite activity that produces an observable and measurable result under certain preset requirements.

GUDELINE FOR DECIDING APPLICABLE PHASES FOR VARIOUS PROJECT CATEGORIESGeneral: All projects deriving from phase 1, 2 and 4 needs to follow methodology as descreibed for phase 3All sales within phase 4 needs to follow phase 2 activitiesBMS Activities to be tailored to the spesific project requirements.

Position descripttions(Link til Lotus database)

M3.1 Project plan issued

M3.3 Procurement and manuf. specs ready

M3.5 Approved delivery

M3.4Ready for test

M3.2 System design ready

M4.1 Warranty responsibility fulfilled

M2.3 Contract signed

M3.6 Project closed

M1 Ready for marketing

M2.2 Tender supplied

M2.1 Bid decition

Page 2: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

Main process roles and responsibilities DOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Roles and responsibilities

Project management

Technology

Supply Chain

Manufacturing

Finance

HR

Main Process (CEO)

Development(VP Technology)

Market / Sales(VP Market)

Project Delivery

(VP Project)

Life CycleSupport(VP LCS)

Main plan, order tasks,

expectations, challenge, prioritize,

decide

Deliver resources and knowledge, recommend,

execute, result, report

Functions:

G2.3

M2.3 Contract signed

G1

M1 Ready for marketing

G3.5

M3.5 Approved delivery

P1 P3P2

Page 3: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

Project Core team DOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Coreteam

Project manager

Manufacturinglead

Technical leadSupply chain

lead

Controller

Tasks and responsibility

1. Plan (progress, procurement, quality) Understand and communicate assumptions in tender / contract and develop

detail plans for implementation Prerequisites must be the same at start-up and the delivery - changes in

conditions must be anchored in management

2. Status (Follow up plan/measure and goal achievement) Measure and report: Status according to plan Deviations from targets

3. Prognosis / forecast Continuous forecast of all project functions and sub-goals Early warning of all significant nonconformities Corrective action / recovery plan as needed

Resource Management: Report resource needs Evaluate and implement measures based on available resources Incorporate professional and managerial functions as needed

Opportunities and Risk: Plan for risk management and opportunities identified during the tender

phase Continuous assessment of risk and opportunity exposure, as well as defining

specific measures Ongoing assessment of the project's commercial risk in relation to the risk

allocation

Conduct effective project meetings as needed. Minimum participation, minimum time, and customized to. project phases /

challenges

Reporting: Continuously notify all potential significant deviations from the objectives of

the project Clear and early notification to the customer if the customer does not fulfill his

obligations

Core team Jointly responsible for the project's goal achievement

Lead Project managers single Point Of Contact

Overview of names allocated to each project is maintained by Project department

Page 4: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

1.1 Collect information 1.2 Affect Market

1.3 Develop Product/Service1.3 Prioritize

DEV

ELO

PMEN

T TE

AM

FIN

AN

CE

TECH

NO

LOG

YM

AN

UFA

CTU

RIN

GLC

SM

AR

KED

MA

NA

GEM

ENT

Inp

ut -

ou

tput

Define Marked need

Phase 1 Development DOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph1_v1.1

Map Technology

and Material technology

MapMarket trends

Map Manufacturing

technology

Map technology

transfer opportunbities

to other markets

Affect market: excecute iaw

Phase 2.1

Recommend development

projects - Project

application

Processing and prioritizing

project Applications

Approve Project Charter

Demand / Need or

Opportunity

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

Budget input

Recommend development

projects - Project

application -

Recommend development

projects - Project

application - F26

F26

F34F26

Phase .1 GATE REVIEW

M1 achieved

Analyse/Specify

Development - excecute iaw

phase 3)

develop product Teaser

Develop Project Charter

Recommend development

projects - Project

application -

Map public R&D funding

Description

F

Map marked needs

Draft Spec.

Approve draft spec

Design Input

Page 5: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

SALE

S TE

AM

FIN

AN

CE

TECH

NO

LOG

YM

AN

UFA

CTU

RIN

GM

AR

KED

LCS

Handling of RFP/RFI

Phase 2.1 MarketingDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph2.1_v1.1

Customer surveys

Marketing existing product

portfolio

Present UM product to

client

Demand for new product/

variants/

Within strategy

Propose development GOTO Phase 1

Marketing plan

Register and update

«Market hotlist»

RFP/RFI

Inform customer

BID/NO BID review (RFP/RFI within

strategy, relevance, opportunities,

competitons/winner chances, capacity, lessons learned)

Bid Budget and Fixed price quote

No bid

Go to Phase 2.2

Customer Request

Within current product portfolio

Not within current product portfolio

Branding/Market

material/web

Conferences/Exhibitions

EvaluateBusiness

opportunityNot within strategy

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

Approved strategy

If decided

Appoint tender mngr.

Fixed price quote

Opportunity

ROM quote

Bid ROM quote

Budget quote

Quotation quality levels

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TEN

DER

TEA

M

FIN

AN

CE

TEC

HN

OLO

GY

MA

NU

FAC

TURI

NG

MA

RKE

TSC

MQ

UA

LITY

Cost and price

Tender documents

INPUT - OUTPUT

BUDGET QUOTE- Full cost calculation input documentation, Review and approvcal is not required- Form 63 Tender specification is required

FIXED PRICE QUOTE

Time and resources

Phase 2.2 TenderDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet 2.2_09.19

Establish project no

Input Risk and opportunities

Payment milestones, Rates,

currency conversions and

profit

Schedule Input (Tasks/

documents and

resources)

Review entire RFP wrt T

responsibility

RFP

Cost calculation review and

approval

GATE REVIEW (Tender review)

Tender team Kick-off

(approach, plan & roles/responsibilities)

Tender documents

review

Review Risks and

opportunities

Archive Tender

documentation

Assemble tender – Sign and submit

Review entire RFP wrt. M

responsibility

Obtain tender project no –

Establish Project in

PRIMAVERA

Establish workplace/

Archive input

Prepare suppliers RFP and submit

Evaluate/clearify Sub-

suppliers Proposal

Choose supplier(To be

approved by tender

manager)

Supplier offer-Technical evaluation and recommendation

Supplier offer-Technical evaluation and recommendation

Input Risk and opportunities,

assumptions and exceptions

Tender engineering

Manufacturing tender work

Allocate tender team

personell

Prepare commercial

Tender documents

Tender specification

(Price calculation)

Allocate tender team

personell

Allocate tender team

personell

Review entire RFP wrt Finance

responsibility

Review entire RFP wrt. SCM responsibility

Allocate tender team

personell

Tender

URIC and /or Board

Quality tender docs

Review entire RFP wrt Quality responsibility

Allocate tender team

personell

Input Risk and opportunities,

assumptions and exceptions

Cost Inputwith

assumprions and exeptions

Cost Input with assumprions

and exeptions

PRIMAVERA:Time and

Resources review (Planning system)

Establish Cost calculation

template – project adustments (if

required by RFP)

COST CALCULATION

ADMINISTRATION

Input Risk and opportunities,

assumptions and exceptions

Schedule Input (Tasks/

documents and resources)

Input Risk and opportunities

Schedule Input (Tasks/

documents and

resources)

Supplier proposalsTechnical evaluation

Supplier proposals Technical

evaluation

URIC/Board review reuired

F38 F01

F07

F07

4.1

Warranty

3.6

Closing

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

i 8.2.3.2

F59

Follow-up tender and

G2.2 punch/measures

Debrief/lessons-learned

No success

3.5

Test&Delivery

Typically:-Tasks/resources/durations-Produceability -Processes recommendations -Tools &facilities -Records and inspections -Manufacturing processes-Technical RFP specs «manufacturing means and services»-Cost estimates (work, manufacturing means, consumables and services)-Deliverable tender documents

Assumptions/exemptions

Supplier tender

RFP specs

PRIMAVERA (Time and

Respource)

Cost Calculation w/assumptions

Tender Specification

(signed form63)

Risk&Opportunity

Tender Approved GR

RFP (Supplier) Supplier proposal

MOM Kick-off

Tender documents

Finance tender docs

63

Budget pricingCost estimate

63

Input Budget quote

F36B

Quotation quality levels

Typically:-Tasks/resources/durations-Design verificaiton and Qualifications-Product verification and Testing -Weight verification and control -Technnical RFP specs «materials and services»-Cost estimates (work and services)-Deliverable tender documents

Prepare procurementStrategy and procurement

cost calculation

approach (to be agreed by Tender mngr)

F36B

PROCUREMENTCost Input with

assumptions and exeptions

Cost INPUT Calculation w/assumptions

ProcurementStrategy/plan

Review RFP

- Identify special (new/unknown) conditions and market specific info.) - Clearify/establish tender team and roles - Tender content and structure- Establish tender budget

NDA before RFP if applicable

Considerations:Buy/Make

CompetitionSupplier evaluation

CriticalityQuality

Etc.

Page 7: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

SALE

S TE

AM

FIN

AN

CE

TEC

HN

OLO

GY

MA

NU

FAC

TURI

NG

MA

RKE

TSC

MPR

OJE

CT

INP

UT-

OU

TPU

T

Phase 2.3 OrderDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph2.3_v1.1

Q&A – Negotiations

(archive formal documentation)

Update Tender docs/ Cost/Price/

Assumptions/Risk/opportunity/

In accordance with assumptions

GATE REVIEW 2.3

Contract review incl. Risk review and mitigation

(check-list)

Sign. contract/ order

confirmation

Archieving and hand -over to

Project

Contract proposalGo to phase 3.1Signed contract

Negotiations required

Order spesification

F1

Contract review input

Contract review input

Contract review input

Contract review input

F12

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

i 8.2.3.2

Contract review input

Verify contract conditions

According to assumptions

Not in Accordance with assumptions

Call-off

Quotation quality levels

Order spesification

Page 8: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

PR

OJE

CT

EXEC

UTI

ON

TEA

MM

AN

AG

EMEN

T

TECH

NO

LOG

YM

AN

UFA

CTU

RIN

GTE

ST&

QC

FIN

AN

CE

Proj

ect

man

ager

SCM

DO

C.C

ON

TR

OL

Review scope / requirements,

assumptions and budget

Project Delivery Phase 3.1 – Intitiate and plan DOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph3.1_v1.1

Update Autorizations

Establish workplace – arcive input

Identify Project team / Roles

and responsiblity

Project planning kick-

off

Project charter

Review scope / requirements,

assumptions and budget

Plan Manucaturing

activities/Material need

date

Manufacturing input for PMP

and ITP

Allocate project ID

Review scope / requirements,

assumptions and budget

Plan Technology

activities inkl Test

Technology Input for PMP

and ITP

Procurement management

plan

Change management

Review scope / requirements,

assumptions and budget

Establish Budget

baseline

Insurance /Currency hedging

Investment application

Process investment application

Project plans

PRIMAVERASchedule review- update if required

Approve / Release Plans

(baseline1)

Project Management Plan(s)

Phase3.1 GATE REVIEW

(MS3.1 achieved when GR

approved)

Prepare ITP (Inspection and

Test Plan) Issued «for <TBD>

phase»

Provided by T og M)

Handover from sales

Plan Project in PRIMAVERA

F26

Invoice customer

4. PROJECT INTEGRATION

MANAGEMENT

6. PROJECT TIME MANAGEMENT

5. PROJECT SCOPE MANAGEMENT

7. PROJECT COST MANAGEMENT

8. PROJECT QUALITY MANAGEMENT

9. PROJECT HUMAN RESOURCE

MANAGEMENT

10. PROJECT COMMUNICATIONS

MANAGEMENT

11. PROJECT RISK

MANAGEMENT12. PROJECT

PROCUREMENT MANAGEMENT

13. PROJECT STAKEHOLDER MANAGEMENT

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

F37

i 8.3.6; 8.5.6

F36

F57

i 8.3.2 Pull Plan

i 8.2.3.2

F59

Identify project data

F62

Project dataProject management

Plan(s)

MOM

PRIMAVERA Time/

Resource planProject work- place

ITP Risk register Approved GR

F36

F01

F36

F34F12

FinanceBudget

Procurement Management plan

Order spesificationi 8.5.1

- Hand over from sales (Order specification/Assumptions/

Budget/Opportunities and risks)

- Contractual milestones- Budgets for each LEAD- Applicable Project phases - Requirement for task breakdown for cost follow-up- Any special lesssons learned to implement

Normally collected in Project management file (form 36) or a Collection of plans when needed

Add any Access restrictions/ personal NDA etc

Plan to be approved by PM

Based on handover from sale

Page 9: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

MA

NA

GEM

ENT

PR

OJE

CT

EXC

ECU

TIO

N

Proj

ect

man

ager

TECH

NO

LOG

YM

AN

UFA

CTU

RIN

GQ

C&

TEST

DO

C A

DM

FIN

AN

CE

Proj

ect

man

ager

SCM

Project Delivery Phase 3.2 – DefinitionDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph3.2_v1.1

Produce material samples / model

Perform scale test / material

test

RFP to Sub-suppliers

Evaluate/Clearify Sub-suppliers

Proposal

Send PO and material

Establish / Negotiate contract

Select supplier (PM approval needed)

Establish Expediting plan (input Risk /

Criticality, ITP)

Receive order confirmation - Check

and reg. in IFS

Release for use: Check received hardware and

documents

Framework Agreement exist

Contract required

Internal test material

External test material

Update ITP related to product

requirements / design

verification (internal + supplier)

Update ITP related to manufacturing verification

(internal + supplier)

Project monitoring /

Reporting

Process in-comming Invoices

Prognosis-review / update

LLI procurement specification

production Facilities/tools

Evaluate process Options / Specify pilot production

need

CONCEPT/SYSTEM DESIGNSpecify model /

material / process

qualification (internal / external)

System Design review

Design Approval Process vs. Customer / authorities / 3rd party

Evaluate results from

model / material / process

qualification program –

implement in design

LLI Technical procurement specification

Prepare documentation

delivery

Register subcontractor documentation -

distribution for control

Archive subcontractor documentation – Report

status to SCM

Distribute feedback from

Class / authority

Phase 3.2 GATE REVIEW (MS3.2 achieved when

GR approved)

Reportscale test /

material test

Send / Receive documentation

Approve doc that affect cost,

time, quality

Follow up supplier

Approved changes -implementation to planning system

Kick -off with team

IDC incl. Manufacturing

impact on producibility

Define design input incl.

lessons learned ref

Ph1)

Invoice customer/suppliers

F11

F03

F11

F17F

F18

F

F

F01

Initiate acquisition

process - LLI procurements

F

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

F

i 8.3.3

i 8.3.4, 8.3.5

4. PROJECT INTEGRATION

MANAGEMENT

6. PROJECT TIME MANAGEMENT

5. PROJECT SCOPE MANAGEMENT

7. PROJECT COST MANAGEMENT

8. PROJECT QUALITY MANAGEMENT

9. PROJECT HUMAN RESOURCE

MANAGEMENT

10. PROJECT COMMUNICATIONS

MANAGEMENT

11. PROJECT RISK MANAGEMENT

12. PROJECT PROCUREMENT MANAGEMENT

13. PROJECT STAKEHOLDER MANAGEMENT

i 8.3.6; 8.5.6

F31F18

Update/issue ITP «For detail

design»

F11

PRIMAVERA Time/

Resource plan

ITPRisk register Approved GR Change requestsConsequences

Change orders (customer/suppliers)Changes status

PRIMAVERAReporting,

Update and review

Change management

Invoicing documentation

Invoice docs

Problem solving

i AQAP 5.4.6

i 8.4.1

Approved procurement plan

Supplier Qualifyed

F68

Design Input Design.docsTechnical Procurement specs

Qualifyed suppliers list

Procurement Plan

Qualificationspecification

Qualificationresults

i 8.5.1

F09

F55

F55

Status and consequences normally recorded in Project management file (form 36)

Page 10: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

PR

OJE

CT

EXC

ECU

TON

TEA

MM

AN

AG

EMEN

T

TECH

NO

LOG

YM

AN

UFA

CTU

RIN

GQ

C&

TEST

FIN

AN

CE

Proj

ect

Man

ager

Proj

ect

Man

ager

SCM

DO

C A

DM

MANUFACTURING PROCESS PLAN

Project Delivery Phase 3.3 – Detail designDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph3.3_v1.1

Define manufacturing

process

Update ITP related to product activities / Production records (internal + supplier)

Update ITP related to product

requirements / design

verification (internal + supplier)

Identify need for

-special equipment/ jigs / molds)

Decide logistics flow

(area, storage, transfer)

DETAIL DESIGN

Detail Design review (DDR)

Design approval

process vs. Customer /

authorities / 3rd party

Manufacturing documentation

Internal test material

Material for external test

Perform extended material recept control

(raf. ITP)

Phase 3.3 GATE REVIEW (MS3.3 achieved when

GR approved)

Approve doc that affect cost, time,

quality

IDC & Manufacturing

impact on producibility

Evaluate results from model /

material / process

qualification program -

implement in design

Produce material samples / model

Procurement specification: production Facilities/

Tools/

Evaluate process

Options / Identify pilot production

need

RFP to Sub-suppliers

Evaluate/Clearify Sub-suppliers

Proposal

Send Contract/ PO.

Establish / Negotiate contract

Select supplier (PM approval needed)

Establish Expediting plan (input Risk /

Criticality, ITP)

Receive order confirmation -Check and reg.

in IFS

Release for use: Check received hardware and

documents

Framework Agreement exist

Contract required

F18

F11

Prepare documentation

delivery

Register subcontractor documentation -

distribution for control

Archive subcontractor documentation – Report

status to Purchase

Distribute feedback from

Class / authority

Send / Receive documentation

F

Project monitoring /

Reporting

Process in-comming Invoices

Prognosis-review / update

Invoice customer/suppliers

Specify model /

material / process

qualification (internal / external)

F03

Expedite supplier

Supplier FAT (equipment/

materials early supply

Perform scale test, material

test

Reportscale test,

material test

F

F01

F

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

F

4. PROJECT INTEGRATION

MANAGEMENT

6. PROJECT TIME MANAGEMENT

5. PROJECT SCOPE MANAGEMENT

7. PROJECT COST MANAGEMENT

8. PROJECT QUALITY MANAGEMENT

9. PROJECT HUMAN RESOURCE

MANAGEMENT

10. PROJECT COMMUNICATIONS

MANAGEMENT

11. PROJECT RISK MANAGEMENT

12. PROJECT PROCUREMENT MANAGEMENT

13. PROJECT STAKEHOLDER MANAGEMENT

Approved changes -implementation to planning system

F17 F31F18

Update/issue ITP «For

production»

-Technical procurement specification

-Material specifications (BOM and/or PDM)

F11

F11

i 8.3.4, 8.3.5

i 8.1

Supplier tender

PRIMAVERAReporting, Update

and review

PRIMAVERA Time/

Resource plan

ITPRisk register Approved GR Change requestsConsequences

Change orders (customer/suppliers)Changes status

Invoicing documentation

Change management

Invoice docs

i 8.4.1

Manufacturing Process plan

i 8.3.6; 8.5.6

Qualificationspecification

F

Material need/Technical

Procurement specs

Initiate acquisition

process - LLI procurements

Problem solving

i AQAP 5.4.6

Approved procurement plan

Supplier Qualifyed

F68

Identify design input/ Requirements assumptions and budget

Procurement Plan

Design.docs Manufacturingdocs

i 8.3.3 Design InputQualifyed

suppliers listQualification

results

Kick -off with team

i 8.5.1

Facilitate production

and test

Material and consumables need dates

F09

F55

Status and consequences normally recorded in Project management file (form 36)

PFMEAProcess steps chartProcess Descriptions / drawings

PFMEA

For Mod/Support projects and MTO projects: Material need spec. is defined by Project manager

Page 11: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

MA

NA

GEM

ENT

PRO

JEC

T EX

CECU

TIO

N T

EAM

TECH

NO

LOG

YM

AN

UFA

CTU

RIN

GQ

C&

TEST

Proj

ect

man

ager

Proj

ect

man

ager

FIN

AN

CE

DO

K A

DM

SCM

Project Delivery Phase 3.4 – Procurement and ProductionDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph3.4_v1.1

PRR -Production Readiness

Reviews (1-n)

Manufacturing Inspection

iaw ITP

Test specifications / procedures

Production support

Procurement extended receipt inspection (ref.

ITP)

Procurement support

Facilitate for manufacturing

Provide user documentation (own

+ supplier)

Product / process

approval from 3rd party

Prepare/provide NC cuttingfile

Kick-off with the production

team

HESRisk analysis

of manufacturing

processes

Check supplier docs- message to purchasing

about status

Phase3.4 GATE REVIEW (MS3.4 achieved when

GR approved)

Archive Manufacturing

records

Early tests iaw ITP (own +

subcontractor)

Early STW (own +

subcontractor)

Project monitoring /

Reporting

Process in-comming Invoices

Prognosis-review / update

Invoice customer/suppliers

Prepare documentation

delivery

Register subcontractor documentation -

distribution for control

Archive subcontractor documentation – Report

status to Purchase

Distribute feedback from

Class / authority

Send / Receive documentation

F

RFP to Sub-suppliers (if

needed)

Evaluate/Clearify Sub-suppliers

Proposal

Send / Archive contract/ PO

Establish / Negotiate contract

Select supplier (PM approval needed)

Establish Expediting plan (input Risk /

Criticality, ITP)

Receive order confirmation - Check

and reg. in IFS

Release for use: Check received hardware and

documents

Framework Agreement exist

Contract required

Expedite supplier

F11F

Supplier FAT and report

F

Initiate acquisition

process

F

F39

F18

As built- docs. updates

As-built and improvement

input to T

Update/Issue ITP «For testing and

delivery»

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

F

Delivery of goods

F01

4. PROJECT INTEGRATION

MANAGEMENT

6. PROJECT TIME MANAGEMENT

5. PROJECT SCOPE MANAGEMENT

7. PROJECT COST MANAGEMENT

8. PROJECT QUALITY MANAGEMENT

9. PROJECT HUMAN RESOURCE

MANAGEMENT

10. PROJECT COMMUNICATIONS

MANAGEMENT

11. PROJECT RISK MANAGEMENT

12. PROJECT PROCUREMENT MANAGEMENT

13. PROJECT STAKEHOLDER MANAGEMENT

Approved changes -implementation to

planning system

F17 F18

Update ITP related to product requirements /

design verification (internal + supplier)

Claims to suppliers, if

anyF31

Manufacturing

Panel Assembly Installation

i 8.1i 8.1

i 8.1

i 8.5.1

Identify spare parts and tools for STW/TEST

i 8.1, 8.5.2, 8.5.3

Supplier tender

Invoicing documentation

PRIMAVERAReporting, Update

and review

PRIMAVERA Time/

Resource plan

ITPRisk register Approved GR Change requests

ConsequencesChange orders (customer/suppliers)

Changes status

Red-marks /As-built update plan

Change management

Invoice docsManufacturing Process plan

i 8.3.6; 8.5.6

Problem solving

i AQAP 5.4.6

i 8.4.1

Approved procurement plan

Supplier Qualifyed

F68

Component

Test specifications User docsQualifyed suppliers list

Procurement Plan

Material need/spesifications

i 8.5.1

F09 F31

Status and consequences normally recorded in Project management file (form 36)

Page 12: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

MA

NA

GEM

ENT

PRO

JEC

T EX

CECU

TIO

N T

EAM

Pro

ject

man

ager

TEC

HN

OLO

GY

MA

NU

FAC

TURI

NG

QC

&TE

STD

OC

.CO

NTR

OL

FIN

AC

NE

SCM

Proj

ect

man

ager

Claims to suppliers, if

any

Project Delivery Phase 3.5 – Test and DeliveryDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph3.5_v1.1

Report Tests; internal /

Government / 3rd part

Inspections and Test excecution iaw. ITP

(own / subcontractor)

Design qualification /

FCA

Product qualification /

PCA

If required by PMP

Prototype

Pre-serie

Finalise User Documentation (own + supplier)

STW/Test support

STW/Test support

Update class documentation

Loose equipment storing and

securing

Area review

As-Built docs updates

Prepare shipment:necessery insurance, export documents,

packing listshipping invoice

Initiate shipment

Input to T for export report to authorities

Invoicing documentation

COC / hand-over protocol (if required by

customer)

Packaging / labelling (big

shipment)

Packaging / labeling (small

packages)

STW and TEST Readiness Review

Check/approve supplier test

documentation

Prepare documentation

delivery

Receive documentation

Register supplier documentation -

distribution for control

Archive supplier documentation

Distribute feedback from

Class / authority

Send / receive documentation

Coordinate suppliers

STW (own / subcontractor)

TEST PROCESSES Safety and Risk

Analysis

KICK OFF with test team - Test coordination and

facilitation (on and offshore)

Follow-up Suppliers

As-built "Red-marks" and improvement suggestions -

feedback to T

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

Identify documents for delivery to 3. parts/customers

Product shipment plan and requisition

Phase 3.5 GATE REVIEW

(MS3.5 achieved when GR approved)

F01

Project monitoring /

Reporting

Process in-comming Invoices

Prognosis-review / update

Invoice customer/suppliers

F

F41

F

F31

i 8.1, 8.6

4. PROJECT INTEGRATION

MANAGEMENT

6. PROJECT TIME MANAGEMENT

5. PROJECT SCOPE MANAGEMENT

7. PROJECT COST MANAGEMENT

8. PROJECT QUALITY MANAGEMENT

9. PROJECT HUMAN RESOURCE

MANAGEMENT

10. PROJECT COMMUNICATIONS

MANAGEMENT

11. PROJECT RISK MANAGEMENT

12. PROJECT PROCUREMENT MANAGEMENT

13. PROJECT STAKEHOLDER MANAGEMENT

Approved changes -implementation to

planning system

F18

Approve suppliers work and

documents

F31F18

i 8.1

i 8.1

Handover to LCS for Warranty period and

Life Cycle Support

F61

PRIMAVERAReporting, Update

and review

PRIMAVERA Time/

Resource planRisk register

Approved GR Change requests

ConsequencesChange orders (customer/suppliers)

Changes status

Change management

Invoice docs

ITP

i 8.3.6; 8.5.6

Problem solving

i 8.5.1

Status and consequences normally recorded in Project management file (form 36)

Page 13: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

MA

NA

GEM

ENT

PRO

JEC

T EX

ECU

TIO

N T

EAM

Proj

ect

man

ager

TECH

NO

LOG

YM

AN

UFA

CTU

RIN

GQ

C&

TEST

DO

C.C

ON

TRO

LFI

NA

NC

ESC

MPr

ojec

t m

anag

er

Project Delivery Phase 3.6 - ClosingDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph3.6_v1.1

Learning improvement suggestions

Archive documents: Design, Test,

user docs

Return surplus material

Review status of all PO / Claim/

supplier deviations

Summarize experience /

learning

Summarize experience /

learning

Summarize experience /

learning

Summarize experience /

learning

Store molds / jigs

Returned material:

Asses obsolescence

Decide jigs and molds handling (discard /

store)

Phase 3.6 GATE REVIEW (MS3.6 achieved when

GR approved)

Jigs and molds – register – and

storage requirement

Review status Actions, punch

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

Process in-comming Invoices

Invoice customer/suppliers

Demobilize project team

F01

Close Financial accounts

Close Contracts and

POs

Returned material: Reg.

return

Summarize experience /

learning

4. PROJECT INTEGRATION

MANAGEMENT

6. PROJECT TIME MANAGEMENT

5. PROJECT SCOPE MANAGEMENT

7. PROJECT COST MANAGEMENT

8. PROJECT QUALITY MANAGEMENT

9. PROJECT HUMAN RESOURCE

MANAGEMENT

10. PROJECT COMMUNICATIONS

MANAGEMENT

11. PROJECT RISK MANAGEMENT

12. PROJECT PROCUREMENT MANAGEMENT

13. PROJECT STAKEHOLDER MANAGEMENT

PRIMAVERA: Status/Close

activities

PRIMAVERA: Status/Close

activities

PRIMAVERA: Status/Close

activities

Archive documents:

Records/reports

Report financial result

Invoicing documentation

PRIMAVERAclosing

PRIMAVERA Time/

Resource plan

Approved GR Invoicing documentation

i 8.3.6; 8.5.6

IMPROVE

Assess / reg changes to «IFS order

points»

input for changes to IFS «order point»

Page 14: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

MA

NA

GEM

ENT

EXC

ECU

TIO

N T

EA

M

WA

RR

AN

TY P

OC

LCS

TEA

MFI

NA

NC

E

Sub-suppliers responsibility

Project Delivery Phase 4.1 WarrantyDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph4.1_v1.1

Warranty claim to sub-suppliers – clarify way-

ahead

Initiate Corrrective

actions

Reasoned notification of

rejection to the customer - sales

offer remediation

Claim rejected

Receive order to rectify (Handover

to LCS ph 4)

Warranty Status follow-

up / reporting /

Activity closing

Record claim and evaluate

obligation

Warranty repair release

Goto phase 4

Claim initially accepted

Pending complexity;

Problem solving/Root

cause analysis

Claim rejected

Phase 4.1 GATE REVIEW

(MS4.1 achieved when GR

approved)

(PRIMAVERA)Establish

Warranty activityClaim

Input for Invoicing sub-

suppliers

Input for Invoicing

customer (if not handled

as service order)

Sub-supplier warranty responsibility

Sub-supplier co-ordination

Performed by sub-suppier

Receive PO from supplier

To be performed by UM

Prognosis-review / update

F01

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

F31

Invoice customer/suppliers

Process in-comming Invoices

i 8.5.1

Warranty financial result

Lessons learned and

Improvement-suggestion to Technology

i 8.1

PRIMAVERAReporting,

Update and review

PRIMAVERA Time/

Resource planITP Risk register Approved GR Quailfication

documentation – Updated Qualifyed

suppliers list

Change requestsConsequences

Change orders (customer/suppliers)Changes status

Change management

Invoice docs

involve Product owner as required)

Status and consequences normally recorded in Project management file (form 36)

Page 15: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

MA

NA

GEM

ENT

PR

OJE

CT

EXC

ECU

TIO

N

Key

acc

ou

nt m

anag

erLC

SSC

MQ

C&

TEST

DO

C.C

ON

TRO

LFI

NA

NC

EM

AN

UFA

CTU

RIN

GTE

CH

NO

LOG

YKe

y a

cco

unt

mng

r

QC/TEST

Phase 4 Life Cycle SupportDOCUMENT: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Ph4_v1.1

Message to F:Ready for Invoicing

Confirm order – Archive

Identify document

for delivery to the

customer

PRIMAVERA:Establish Project -

Activity + Due date + Resource

role + Cost

Shipment requisition of parts and tools (necessary Export

Control application)

Inspections and Test iaw ITP

TRR (for each WBS level cf. schedule

TBD)

Provide Product

approval from 3rd party / authority

Procurement extended

receipt inspection (ref.

ITP)

Purchasing (Ref SCM

Phase 3.4)

Prepare for shipment: Insurance, export-

documents, packing list

Sending / chartering to

recipient

Input to export report to

authorities

Packaging / Labeling (small

packages)

Provide documentation

Job-verification acc to Job-description

Input to T and M: improvement

suggestions

Report Tests; Internal /

Government / 3rd party

Area- survey

Inspection and MC (ref ITP/jobbseddel)

PRR - Production Readiness

Review

Define Material/

Service need (external) /

Ordering internal services)

Compile work definition

documents

Final cost calculation / input to knowledge /

learning

Test/STW co-ordinating and facilitation (on-, and

offshore, umoe ans suppliers)

Prepare documentation

delivery

Registering subcontractor

documentation - distribution for control

Archiving subcontractor

documentation

Distribute feedback from

Class / authority

Deliver / Receive documentation

Project monitoring /

reporting

Manufacturing records

PRIMAVERA:Plan Manucaturing

activities

Co-ordinate Sub-supplier work(incl.

STW/Test)

Release delivery / COC

Receive and storage of

vessels

Test process Safety – Risk analysis and

actions

STW/Test support

Process improvement

proposals (product owner)

Review order

Service ordre

Process improvement suggestions (product

owner)

Technical support

STW/Test support

Process request- Rough plan input to

LCS

Clarify availabe internal

resources

Process request- rough plan input to

LCS – melde evt.

Provide document approval from 3rd party /

authority

GOTO Phase 3.1

Projects

PRIMAVERA:Detail schedule

activities: description, responsibility,

resources, time, start)

Establish/Release ITP

Prepare NC-cutting-file

Test management

Service / Support

Inspection and Test assistance

(if necessery) Update the

maintenance plans

Maintenance reports

Wararnty claim (from ph4.1)

F41

4.1

Warranty

3.6

Closing

3.5

Test&Delivery

3.4

Procurement and production

3.3

Detail design

3.2

Definition

3.1

Initiate&Plan

1

Development4

LCS

2.2

Tender

2.1

Marketing

2.3

Order

F37

Invoicing Invoice

processingF

F14

F39

i 8.3.6; 8.5.6

4. PROJECT INTEGRATION

MANAGEMENT

6. PROJECT TIME MANAGEMENT

5. PROJECT SCOPE MANAGEMENT

7. PROJECT COST MANAGEMENT

8. PROJECT QUALITY MANAGEMENT

9. PROJECT HUMAN RESOURCE

MANAGEMENT

10. PROJECT COMMUNICATIONS

MANAGEMENT

11. PROJECT RISK MANAGEMENT

12. PROJECT PROCUREMENT MANAGEMENT

13. PROJECT STAKEHOLDER MANAGEMENT

i 8.1

i 8.1

i 8.5.1

i 8.2.3

i 8.1, 8.6

PRIMAVERAReporting,

Update and review

PRIMAVERA Time/

Resource plan

ITP Risk registerApproved GR COCApprovals Invoice docsMaintenance

ReportsTest

reportsJob

description

Problem solving

Delivery to SCM

Material Requisition (IFS)

Procurement request (Lotus)

Order by phone/email to be implemented in IFS

-PO from costumer-Order from customer via mail-Order confirmation from UM to customer-Signed «Minutes of meeting»-Internal note which define why this is registered as an order

Page 16: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

ISO 9001:2015 Documentation requirements related to BMS Main Process

8.1 (Operational planning and control)e) determining, maintaining and retaining documented information to the extent necessary 1) to have confidence that the processes have been carried out as planned; >>>BMS2) to demonstrate conformity of products and services to their requirements. >>>Phase 3.5

8.2.3 (Review of requirements for products and services)8.2.3.2 The organization shall retain documented information, as applicable:a) on the results of the review;b) on any new requirements for the products and services.

8.3.2 (Design and development planning)In determining the stages and controls for design and development, the organization shall consider:j) the documented information needed to demonstrate that design and development requirements have been met.

8.3.3 (Design and development inputs) The organization shall retain documented information on design and development inputs.

8.3.4 (Design and development control) The organization shall apply controls to the design and development process to ensure that:f) documented information of these activities is retained

8.3.5 (Design and development outputs) The organization shall retain documented information on the design and development outputs.

8.3.6 (Design and development changes) The organization shall retain documented information on:a) design and development changes;b) the results of reviews;c) the authorization of the changes;d) the actions taken to prevent adverse impacts.

8.4 Control of externally provided processes, products and services8.4.1 General) The organization shall determine and apply criteria for the evaluation, selection, monitoring of performance, and re-evaluation of external providers, based on their ability to provide processes or products and services in accordance with requirements. The organization shall retain documented information of these activities and any necessary actions arising from the evaluations.

AQAP 5.4.6 ADDITIONAL REQUIREMENTS TO iso 8.4 (WHEN AQAP IS APPLICABLE)3. Suppliers shall conduct a formal review of purchasing documents to verify that the correct contractual requirements have been flowed down. The Supplier shall retain documented information of this review.

8.5.1 (Control of production and service provision) Controlled conditions shall include, as applicable:a) the availability of documented information that defines:1) the characteristics of the products to be produced, the services to be provided, or the activities to be performed;2) the results to be achieved;

8.5.2 (Identification and traceability) The organization shall control the unique identification of the outputs when traceability is a requirement, and shall retain the documented information necessary to enable traceability.

8.5.3 Property belonging to customers or external providers….When the property of a customer or external provider is lost, damaged or otherwise found to be unsuitable for use, the organization shall report this to the customer or external provider and retain documented information on what has occurred.

8.5.6 (Control of changes) The organization shall retain documented information describing the results of the review of changes, the person(s) authorizing the change, and any necessary actions arising from the review.

8.6 (Release of goods and services) The organization shall retain documented information on the release of products and services. The documented information shall include:a) evidence of conformity with the acceptance criteria;b) traceability to the person(s) authorizing the release.

Page 17: PROJECT OWNERS Phasesbms.um.no/qa/1_Main-process/BAS.QG.17_BMS_Mainprocess_phase… · Project Management Plan(s) Phase3.1 GATE REVIEW (MS3.1 achieved when GR approved) Prepare ITP

Approved Management meeting 13.3.17

Phase 1

Development

Phase 2

Market /

Sales

Phase 3 - PROJECT DELIVERY

Phase 4

Support/

After sale

Document: BAS.QG.17Title: BMS Main Process phase descriptionsSource file: BAS.QG.17_BMS_Mainprocess_phases.vsdx - Sheet Issue history

Issue: 1