ProjectPortfolio

30-Jan-19 1

Index

1 Mission statement 10 Automated guided vehicle

2 Product portfolio 11 Robotic hardfacing cell

3 Cladding manipulator 12 Robotic TIG welding cell

4 Screw flight restoration SPM 13 Impeller and casing welding cell

5 Nozzle to nozzle welding SPM 14 Lift cabin manufacturing solutions

6 Titanium tube welding SPM 15 Robotic Aluminum welding cell

7 AVC and Oscillator Slides 16 Indian defense tank component fabrication cell

8 Turn Tables and Positioners 17 IMM PP film setup

9 Elbow ID cladding solution 18 IMM handling solutions

30-Jan-19 2

Our Mission Statement

• “Yes we can” perspective is always needed when decades old manualsystems are needed to be upgraded to automate manufacturing /production setup.

• We work for providing proper tailor made solutions to customers asper their need and their scale wherein our team studies andunderstands the current system flow and process.

• For covering major aspects for solutions we as a team comprise ofCAD developers, Panel designers, in house and onsite engineers.

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Control System

Welding Manipulator

AGV Handling SystemMachine

RetrofittingData Acquisition

Robotics

Welding Solutions

Cutting Solutions

Thermal Spray

Handling & Gluing

Custom Applications

Programming Services

Fixturization Simulation

Product Portfolio

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Cladding manipulator

• Servo controlled programmable welding manipulators.

• Process independent, can perform MIG, TIG and PTAW.

• Designed as per need for OD, ID and bore clad applications.

• HMI enabled with operator remote.

• Can connect to various make welding power source.

• Industry 4.0 enabled hi-tech control system.

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Cladded job photographs

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Screw flight restoration SPM

• Screw flights keep on changing according to its number of start and diameter.

• Our system automatically adapts to the screw profile by entering basic data like number of flights and length.

30-Jan-19 7

Nozzle to Nozzle welding SPM

• Customer: Larsen and Toubro, HED

• Welding two components without tack welding them initially increases productivity by many fold.

• This SPM is able to produce a welded component every minute.

• Welding process: MIG

30-Jan-19 8

Titanium tube welding SPM

• Customer: Larsen and Toubro, HED

• The system was designed to weld two titanium tubes ranging between 7 to 14 meter length.

• Criticality like oxygen free atmosphere, precise control over welding current and job positioning were implemented in this system.

30-Jan-19 9

AVC & Oscillator Slides

• Many applications require simple height control or position control.

• We have developed servo controlled slides for fast and accurate position of the welding torch

• It can also be coupled with a rotary unit for performing simple joining applications.

30-Jan-19 10

Turn Tables and Positioners

• 1 Axis turn table designed specially for increased production rate and better job manipulation dynamics.

• Adjustable tail stock mechanism for accommodation of multiple job variants.

• Cost effective and economical setup for entry level automation.

30-Jan-19 11

Elbow ID cladding Solutions

• Customer: Larsen & Toubro, HED

• Elbow being a non linear profile is one of the most hard to reach jobs.

• We have developed a procedure and automation setup for ID cladding of elbow with small diameters up to 6inches with PTAW.

30-Jan-19 12

Automated Guided Vehicle

• Floating roof top of oil container has a huge area and coating it in a given time duration is very important.

• The vehicle can be equipped with blasting system initially and then coating system later for uniform and fast completion of the activity.

30-Jan-19 13

Robotic hardfacing cell

• Customer: L&T, LEMF

• Robots can help in performing welds in complex motion profile.

• Hardfacing on face of a sajitacurve is one of the best example.

• A complete path can be generated and cladded by simply teaching few points for reference of the curve.

30-Jan-19 14

Robotic TIG welding cell

• TIG welding with a robot can be tricky as the process itself is very stringent.

• Welding angle, wire feeding angle, wire feed speed, welding position and many such parameters play vital role in the process.

• After initial job study and simulation the cell and torch can be defined.

30-Jan-19 15

Impeller and casing welding cell

• Big components like casing, shell and impellers can be welded by a robot.

• They required customized setup of turn table and positioners along with it.

• Technologies like through the arc seam tracking play a vital role reducing overall programming and setup time.

30-Jan-19 16

Lift cabin manufacturing solution

• We have developed and supplied various cells for lift fabrication shop.

• The process like welding, gluing and handling are performed by robots.

• A productivity increase of more then 3 folds has been achieved after implementation of the automation cell.

30-Jan-19 17

Robotic aluminum welding cell

• Welding aluminum via MIG process always requires attentiveness.

• Here welding speed, parameters and torch angles play a huge role.

• Aluminum being light material is used for development of bridging vehicles. A setup for same has been done at L&T.

30-Jan-19 18

Tank component fabrication cell

• We were awarded with this prestigious opportunity to develop a welding cell for L&T.

• The cell is responsible for welding of important components of tank like, side plates and hull.

• Manual welding is very difficult due to hazardous welding environment. The robot comes in to the picture for carrying out such welding.

30-Jan-19 19

IMM PP film setup

• Tata Autocomp is working on introducing a new technology in Automotive sector

• This will help them drastically reduce production cost and increase overall switchover time between variants in same components.

• We are developing a SPM which will be integrated to an IMM equipped with a robot.

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IMM handling solution

• IMM can produce huge quantum of parts if the manufactured components are taken out ASAP.

• Manually this is not possible and neither a safe practice in case of higher tonnage.

• Robot works in sync with the IMM to remove the manufactured part ASAP to deliver higher productivity and safety.

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Other notable projects

• Hex mesh welding cell, L&T HED

• Die welding system

• Laser cutting cell

• Billet handling system

• Automation Equipment supply to welding research center, LD college of engineering

• Research and trials on additive arc manufacturing

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Our major clients

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Let’s Automate

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