Project Cost Controeditedl

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    Project Cost ControlProject Cost ControlProject Cost ControlProject Cost ControlProf. A.L. AgarwalProf. A.L. Agarwal

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    Related TermsRelated TermsRelated TermsRelated Terms

    -- Cost PlanningCost Planning

    -- Cost ControlCost Control-- Cost ReductionCost Reduction-- ValuationValuation-- EstimationEstimation-- Value Analysis / Value EngineeringValue Analysis / Value Engineering

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    OBJ ECTIVES OF CO ST C ON T RO LEnsuring Estimated ProfitOv erall F inancial Control by Matching Costs &Value of Work Done

    Locate Areas of Inefficient/ efficientF unctioningProv ide data for Cost ReductionSer v e As Database for Estimating

    Identify Scope for Rev ision in Sub-contractRatesIdentify Areas for Recov ery from O wners

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    PRO CESS OF CO ST C ON T RO LEstimate/ Budget

    ControlAccumulateReporting

    Correcti v e Action

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    ESTIMATI ON / BU DGETIN GPre-tender Planning Site Survey Resources Availability,

    Rates Time Limit Schedule Method of Execution Cash FlowPost-tender Planning

    Execution Methodology Organisation Mobilisation Sub -contracting Schedules Cash -flow

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    CON

    T RO

    L Execution Methodology Delegation Vendor/ Sub -contractor Selection Negotiations Quantity Survey Quality Security Internal Audit

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    ACCU

    MU

    LATE Accounting Methods Cost Codes Integration with Other Departments

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    REPOR TI N G Physical Progress Performance Against Budget Variance Analysis Productivity Reporting

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    Progress Report SamplesProgress Report SamplesProgress Report SamplesProgress Report Samples

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    HOTELDAILY PROGRESS REPORT

    Sl.No Description Target Date Total Qty. Previous day Qty

    A Basement (Grid F-C) / 20-28

    1 Excavation 05-04-05 5200 5200

    2 Excavation for footings 05-04-05 600 600

    3 PCC 08-04-05 17 17

    4 RCC for Footings/Padestals

    18-04-05 142 125

    5 RCC for total columns 22-04-05 75 32

    Client: pqr Pvt. Ltd. Start Date 10/03/05Consultants: X&Y End Date 15/02/06Contractor : ABC Division Date 28/05/05

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    Progressas on date

    CumulativeQty

    %Achieved Remarks

    5200 100% Qty increased due to hard rock near 26 th grid (reqd 1v1 581.00

    600 100% Completed

    17 100% Started on 12/04/05, complete on 11/05/05

    125 88% Started on 13/04/05 Footings completed on 19/05/05

    32 43% Started on 16/04/05

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    ABC LimitedECC DivisionPhysical Weekly Progress Report Supply (Major Items)Zone: South & East (Domestic)Region: HYRO / B&F AAName of the Project: Hotel At ABCJob No.:HBBH3537Report NO:6 dated: 28/05/05Period From: 2/05/2005 To: 28/05/05

    Original Contract Value : 100.5 LRevised Contract Value: 100.5 LContract Start Date : 10/3/2005Contractual Completion Date:15/2/2006Expected Completion : 15/2/2006

    Sl.No. Description UnitQty in Stock Required at Site by

    1 Cement Bags 106287 31-12-05

    2 ReinforcementSteel MT 975 31-08-05

    3 Structural Steel MT 18.42 31-09-05

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    Qty Balance QtyRemar ks

    TotalQty (asper Contract)

    ActualTotalQtyReqd.for theProject

    Order Placed(Qty)

    Order PlacedOn

    Exptdreceiptat site by

    Actualreceiptat site

    Balanceto besupplied

    Committed Datefor supply of balanceitems

    Actiontaken

    106287 106287 5664 02-04-05

    27-05-05 4900 764 Order placingonmonthly

    975.00 975 1030 26-05-05

    30-05-05 800.00 230.00 Order placing

    onmonthly

    18.42 18.42 0 NA NA NA 18.42 16-06-05

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    ECC DIVISIONPHYSICAL WEEKLY PROGRESS REPORT SITE EXECUTION

    Zone: South & East (Domestic)

    Region: HYRO / B&F (I&CB) Sector / BUName of the project: Hotel at Cyerbabad Convention CentreJob No.: HBBH3537Report No.6 dated 28/05/05Period From: 22/05/05 To: 28-05-05

    Original Contract value: 100.5 LRevised Contract value 100.5 LContract Start date: 10/03/2005Contractual Completion date: 15/02/2005Expected completion: 15/02/2005

    Total Qty Upto last Month (cumm)

    S.No Activity Unit

    Exptdqty asper

    drgs /site

    cond

    Execution

    period(Mths)

    Askingrate/mo

    nth

    Planned

    Achieved

    % ageachieve

    d

    Planned FTM

    Askingrate/we

    ek

    1 Basement(Grid D-F)

    a Excavation Cum 5700 0.83 6840 5700 5700 100% 0.0 0.0

    b PCC Cum 17 0.7 24 17 14.1 83% 0.0 0.0

    cRCC for

    Footings/pedestals

    Cum 142 0.93 152 120 33.21 28% 22.0 5.5

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    For the month of

    Week # 4(from 22/05 to

    28/05

    Cumulative FTM tilldate

    Cumulative tilldate Cumm-

    Excess/Shortfall

    Asking rate

    for balance/Mt

    h

    Planfor

    nextMont

    h

    ActionPlan

    torecov

    er Shortf

    all

    Actiontaken

    &Statu

    s

    Remarks

    planned

    achvd

    planned

    achieved

    %achvd

    planned

    Achieved

    0.0 0.0 0.0 0.0 0% 5700.05700.

    0 0.0 0.0 0.0 - -Completed

    0.0 0.0 0.0 2.9 0% 17.0 17.0 0.0 0.0 0.0Completed

    5.5 2.5 5.5 91.8 1669% 142.0 125.0 -17.0 17.0 17.0Nextweek

    Delaycaused dueto latereceiving of drawings

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    JOB COST REPORT(Figures in Rs.

    Name of the job: Site Code Mont

    h

    Contractual date of commencement:Contractual date of completion:Original Contract value:

    CostCode

    Description

    UOM

    Job Status Date Estimate To

    Complete

    Revised Estimate ACE Varia

    nce

    L=J-H

    Quantity(A)

    Totalcost(B)

    Unitcost=(B/A)

    Quantity(D)

    Totalcost(E)

    UnitcostF =(E/D)

    QuantityG=(A+D)

    TotalcostH=(B+E)

    Unitcost I=(H+G)

    J

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    ABC PROJECTDAILY PROGRESS REPORT

    Date

    Itemdescription

    UnitBlock A Block B

    TQ P A CA TQ P A CA

    Main

    Building

    Internal

    Earth workexcavation NOS 46 46 53 53

    PCC NOS 46 46 53 53

    RCC for foothings

    M 25NOS 46 46 53 53

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    19.04.05 Format No.14

    Block C Mechanical cub Electrical cub Total

    TQ P A CA TQ P A CA TQ P A CA TQ P A CA

    46 46 24 24 20 20 189 0 0 189

    46 46 24 24 20 20 189 0 0 189

    46 46 24 24 20 20 189 0 0 189

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    ABC PROJECTWEEKLY PROGRESS REPORT FOR THE WEEK ENDING ON 19 TH APR 2005

    ItemDescription

    Unit TotalQty

    Current WeekProgress

    (12/04/05-19/04/05

    Cumulative up toweek ending on

    19.4.05

    Plannedthis

    week

    Plannedfor the

    next twoweeksfrom

    Remarks

    Planned Achieved PlannedAchieve

    d19.4.05-26.4.05

    19.4.05-03.5.05

    BLOCK-SHELL& CORE

    R R MASONRY RMT 148 148 148

    PLINTH BEAM bays 84 84 84

    BACK FILLING Nos 46 46 46

    SOLING LVL-01

    SQM

    2500 2500 2500

    GRADE SLAB(LVL-01)

    SQM 2700 2700 2700

    BLOCK WORK

    LVL-01

    BAY

    S32 30 30

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    Progress Reporting Units of Work Completed Incremental Milestones

    Spool in Place: 20% of Work i.e. 20%

    cumulative Ends welded: 4 0% of work i.e. 6 0% cumulative

    Hangars and Trim complete: 3 0% of Work

    i.e.9

    0% cum Hydro tested & complete: 10% of Work i.e.100% .

    Cost Ratio

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    Estimate Total Cost to Complete Suppose that we wish to estimate the total cost

    to complete piping construction activities on aproject. The piping construction involves 1,000 linear feet of piping which has been divided into5

    0 sections for management convenience. Atthis time, 4 00 linear feet of piping has beeninstalled at a cost of $ 4 0 ,000 and 5 00 man-hours of labor. The original budget estimatewas $9 0 ,000 with a productivity of one footper man-hour, a unit cost of $ 6 0 per man hourand a total material cost of $ 3 0 ,000 . Firmcommitments of material delivery for the$3 0 ,000 estimated cost have been received.

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    units of work completed :The first task

    is to estimate the proportion of workcompleted. Two estimates are readilyavailable. First, 4 00 linear feet of pipe isin place out of a total of 1000 linear feet,so the proportion of work completed is4 00 / 1000 = 0 .4 or 4 0%.the cost ratio method : estimate thework complete as the cost -to -datedivided by the cost estimate or$ 4 0 ,000 /$ 9 0 ,000 = 0 .44 or 44 %.

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    incremental milestones method For example, suppose the following quantities of pipingfell into four categories of completeness: complete ( 100%)

    38 0 fthangars and trim complete ( 9 0%)20

    ends welded ( 6 0%)5 ft spool in place ( 20%) 0 ft Then using the incremental milestones shown above, theestimate of completed work would be 3 8 0 + (20) (0 .9 ) +(5 )(0 .6 ) +0 = 4 01 ft and the proportion complete wouldbe 4 01 ft/ 1,000 ft = 0 .4 01 or 4 0% after rounding.

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    Estimated Cost First, a simple linear extrapolation of costresults in an estimate of $ 4 0 ,000 / 0 .4 =

    $100 ,000 . for the piping construction using the4 0% estimate of work completed. This estimateprojects a cost overrun of 100 ,000 - 9 0 ,000 =$10,000 .

    Second, a linear extrapolation of productivityresults in an estimate of ( 1000 ft. )(5 00 hrs/ 4 00 ft. )($6 0 /hr ) + 30 ,000 = $105 ,000 . forcompletion of the piping construction. Thisestimate suggests a variance of 105 ,000 -9 0 ,000 = $15 ,000 above the activity estimate

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    PROJ ECT CO ST C ON T RO L

    CON T RO L ESTIMATES PE RFOR MAN CEProject Progress ( %) =BCWP x100

    BC of Total ProjectCO ST VA RIA N CE

    Budgeted Cost of Work Performed (BCWP ) Actual cost of Work Performed (ACWP )

    SCHEDU LED VARIA N CE =Budgeted Cost of Work Performed (BCWP ) -Budgeted Cost of Work Scheduled (BCWS ).CO ST T REN DS/ FOR ECASTS

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    COST PERFORMANCE INDEX = BCWP/ACWP

    SCHEDULE PERFORMANCE INDEX =BCWP/BCWS

    " 1.0 IS FAVOURABLE.

    1.0 IS UNFAVOURABLE

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    Table Status of Road Work Items

    Sl.No. Major Item ofWork Unit Total Qty(H+R) Done upto31-8 -99 BalQtyRemaining

    period(months)

    Requiredrate

    1 Survey /Settingout KmNot billing

    item87 39 .6 20 2 .0

    2 Clearing / grubbing Ha 210 120 .5 89 .5 20 4 .5

    3 Earth works m 3 279 0000 11 34 02 4 16559

    7620 8 2798

    4 Cross Drainage M 254 0 1322 121 8 20 6 1

    5 Major Structuresteel Ton 1

    5 10 5 24 986 20 49

    6 Concrete m3 175 00 84 32 9 068 20 45 3

    7 G SB m3 6 11300 2 755 17 33548

    320 16774

    8 WMM m3 575 300 22 9 05 3 34594

    7 20 17 297

    9 PCC m3 6 0000 1 5 328 4467 2 20 222 3

    10 DBM m3 275 000 1212 32 15 376

    8 20 7688

    11 AC m3 100000 1 65 23 8 3477 20 4 178

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    Table EAC Calculation

    Work ItemPhysical Progress BOQValue Physical

    Progress%

    Value ToDate

    (Rs. InLakhs)

    (ACWP)Unit Total Done Rs. (Lakh) BAC

    Site Clearance Ha 210 10 5 .5 149 .48 5 0 .24 54

    Earth work m3279 0 .00

    01089 .12

    4 25 18 .28 39 .09 1166

    Cross Drainage m3 254 0 1274 2579 .7 2 5 0 .16 199 0

    Base & Sub-Base m3 11

    86 000 47 098 2 64 11.84 39 .11 2744

    BituminousWork m3

    4 35 000 1 39 106 104 00 .45 31.98 36 29

    220 59 .77 958 3

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    Table EAC Calculation

    Work ItemPhysical Progress BOQValue Physical

    Progress%

    Value ToDate

    (Rs. InLakhs) (ACWP)

    BCWPRs. InLakhs

    EAC(Rs. InLakhs)Unit Total Done Rs. (Lakh) BAC

    Site Clearance Ha 210 10 5 .5 149 .48 5 0 .24 54 75 .10 128 .38

    Earth work m3279 0 .00

    01089 .12

    4 25 18 .28 39 .09 1166 98 3.14 2699 .88

    Cross Drainage m3 254 0 1274 2579 .7 2 5 0 .16 199 0 129 3.99 3275 .7 3

    Base & Sub-Base m3 11

    86 000 47 098 2 64 11.84 39 .11 2744 2546 .14 6648 .17

    BituminousWork m34 35 000 1 39 106 104 00 .45 31.98 36 29 3326 .06 107 03.39

    220 59 .77 958 38 22 4 .3

    7 23455 .55