Project bayonet ring_ng100_ng50
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Transcript of Project bayonet ring_ng100_ng50
Reducing cost of Bayonet rings NG100 with combination of Bayonet rings NG50
Step1: Product Selection
Article Number: 00 18 300905 and 00 14 300015 Product Description: Bayonet Ring NG100 and Bayonet Ring NG50
Step 2: Product InformationSr.No. Parameters 00 18 300905 (Bayonet
Ring NG100)00 14 300015 (Bayonet Ring NG50)
1 Material SS304 SS304
2 Diameter of Blank 136mm 80mm
3 Scrap Blank Diameter 88mm 45mm
4 Thickness of Plate 0.8mm 0.7mm
5 Material Weight 65 gram 15 gram
6 Manufacturing Process Stamping Stamping
7 Annual Volume 50000 pc 15000 pc
8 Component Cost 0.46€ per pc 0.36€ per pc
Step 3 : Functional Analysis
Name Function (Verb)
Function (Noun)
00 18 300905 (Bayonet Ring NG100) Provide Cover
Prevent Corrosion
Improve Appearance
00 14 300015 (Bayonet Ring NG50) Provide Cover
Prevent Corrosion
Improve Appearance
Step 4 : Develop Alternate Solution/Method
• Make similar Material grade and thickness for both the rings.
Pair wise Comparison
Functions: A – FunctionB – CostC – Appearance
Score:
B C Weight
A B2 A1 1
B B3 5
C 0
Key Points: 1 – Light Difference2 – Medium Difference3 – High Difference
Step 5 : Evaluationi) Make similar Material grade and thickness for both the rings.ii) Use existing material as remain.
A B C Total Score
Weight 1 5 0
Solution
(i) 1 /1 3/15 2/0 16
(ii) 1/1 1/5 2/0 6
Decision Matrix
From the above table we see that the solution (i) has the highest score.
Step 6 : Cost Evaluation
Situation 00 18 300905 (Component Cost)
00 14 300015 (Component Cost)
Existing 0.46€ 0.36€
After Analysis 0.40€ 0.08€
Step 7: Result
Sr.No. Parameters 00 18 300905 (Bayonet Ring NG100)
00 14 300015 (Bayonet Ring NG50)
1 Cost Before Analysis 0.46€ 0.36€
2 Cost After Analysis 0.40€ 0.08€
3 Saving per Component 0.06€ 0.28€
4 %age Saving 13.04% 77.77%
5 Annual Demand 50000 pc 15000 pc
6 Total annual saving 3000€ 4200€
7 Value Improvement 58.33%