PROJECT ANNOUNCEMENT€¦ · 2650 Thousand Oaks Blvd., Suite 3200, Memphis, TN 38118 Tel:...

State of Tennessee Real Estate Asset Management (STREAM)William R. Snodgrass Tennessee Tower, 24th Floor • 312 Rosa L. Parks Blvd. • Nashville, TN 37243

DSP-0402OCI of 1 Revised: 12/2018

PROJECT ANNOUNCEMENT

Post Date: 07.16.2020 Submittal Deadline: 07.30.2020

Project Title: TCIX - HVAC/BAS/Smoke Evac ReplacementFacility Name: Turney Center Industrial ComplexCity: Only County: HickmanSBC Project No.: Agency: DEPARTMENT OF CORRECTIONMaximum Allowable Construction Cost (MACC): $5,200,910.00Development Manager: Grant, StevenAgency Representative: Scalf, Ken

Project Description:Replace and update existing HVAC, building automation, smoke evacuation, and all related work.

Additional information about the project can be found in the project’s program document included as a part of this announcement.

Special Design or Submission Requirements: N/A

Note: All information previously made available to consultants, by the State, and all information supplied by consultants to the State, relating to the subject project, will be made available to any potential respondents. Potential respondents desiring to review these documents can submit a request to [email protected].

Anticipated SBC Approval Date: 08.13.2020Anticipated ESC Designer Selection Date: 08.24.2020Anticipated Designer NTP Date: 08.25.2020Anticipated Project Bid Date: 05.31.2021

mailto:[email protected]

2650 Thousand Oaks Blvd., Suite 3200, Memphis, TN 38118 Tel: 901.683.3900 · Fax: 901.683.3990 · www.ssr-inc.com

Date: September 5th, 2019 To: Steven Grant Development Manager

State of Tennessee Real Estate Asset Management Nashville, Tennessee 37243 RE: HVAC/BAS/Smoke Evacuation Replacement Assessment

TCIX Only, TN SBC 529/000-08-2012-19 Task Authorization # 19-038-N SSR # 19670840

Executive Summary State of Tennessee Real Estate Management (STREAM) contracted Smith Seckman Reid, Inc (SSR) to evaluate the Heating Ventilation and Air Conditioning (HVAC) systems, Building Automation System (BAS), and Smoke Control Life Safety System for Turney Center Industrial Complex in Only, Tennessee, 1499 R W Moore Memorial Rt Hwy, Only, TN 37140. SSR representatives conducted a site visit during the week of July 10th, 2019, accompanied by facility staff. Turney Center Industrial Complex (TCIX) is composed of the original complex which was built in 1968, as well as housing units that were built in 1990, and an Annex area. Majority of the HVAC equipment has been replaced since the 1988 renovation. The remaining equipment has exceeded the expected useful service life as per ASHRAE.

Assessment scope Bring existing Smoke Evacuation system in inmate living areas up to current codes. Include

exhaust fan replacement and smoke controls panels in housing units and excludes the annex building housing units which do not require smoke evacuation.

Replacement/upgrade of the BAS system and any HVAC equipment controls, as needed.

Replacement of existing HVAC Equipment in inmate living areas.

Replacement of HVAC Equipment in ancillary buildings.

Assessment goals

Facility Description and Operation: An assessment of the facility was conducted, and systems narratives were created for its heating, cooling, ventilation, BAS, and smoke control systems. A review of the current building operating plan was conducted, and a summary of the systems’ were documented.

Analysis and Recommendations: Based on the review of the facility’s current condition and operation, potential upgrades were identified. For each measure implementation and costs were approximated.

2650 Thousand Oaks Blvd., Suite 3200, Memphis, TN 38118 Tel: 901.683.3900 · Fax: 901.683.3990 · www.ssr -inc.com

Facility Description and Observations

Codes and Standards Design and construction shall adhere to the following codes, standards and guidelines:

• International Building Code, 2012, with International Mechanical, Electrical and Plumbing Codes • International Energy Conservation Code, 2012 • NFPA 101 Life Safety Code, 2012

Overview Included in the original 1968 phase are the following buildings: Admin (A), Clinic (B), Chapel (E), Building (F), Kitchen/Dining (G), School (H), Industry (J), Building (P), Maintenance (K), Boiler House (L), and the Warehouse (M). There is a second Industry building that may also have been part of the original complex that is currently being used to manufacture flooring Woodplant (Q). All of the buildings in the original build receive heat from the central high temperature hot water loop which originates from the boiler house, Building L. The Industry buildings, Building P, the warehouse, the maintenance building, and the boiler plant do not have cooling. They are heated via a heat exchanger and hot water unit heaters. The only exception to the above are a couple of window AC units in the office areas of the boiler house and maintenance building. The remaining buildings in the original 1968 complex have a variety of AHU’s and terminal devices. Buildings A and B have multizone units. Building H has two packaged units and 1 split system AC and several VAV boxes. The VAV boxes have hot water reheat coils. Building F has two split system AC’s. Building G has three AHU’s which are served by a small chiller. The dining area of G has 3 small AC units serving it. Building E, the Chapel, has a standalone heat pump unit. In 1990, five housing units and two Program buildings were added to the main 1968 complex. These include 4 Medium Security units, and 1 High Security unit. The 4 MSA’s each have three packaged Roof Top Units which were installed in 2011-2012. There is one RTU for each housing wing, and one RTU that serves the core area. The core areas also have six hot water reheat coils. The 1 HSA unit has five RTU’s, which were installed in 2011-2012. There is 1 RTU for each housing pod, and one for the central core area. There are 5 hot water reheat coils serving the core area. MSA and HSA pods each have a smoke exhaust fans with makeup air supplied through the RTU. Annex Area: The Annex area is an older area and consists of a Housing Unit and an Administration Building. The Admin building is heated and cooled by four heat pumps. The housing areas have window units for cooling and a central heater.

HVAC System The cooling and heating air conditioning system for the facility is primarily hot water boilers, and chilled water multizone air handling or constant volume DX rooftop units. Outside air ventilation is provided through the air handling units. The HVAC system as observed on the site visit is noted below.


Central Energy Plant

Hot Water Loop Pipe

Location: Loop 1 is routed above ground outside the secure perimeter with branch pipes underground up to MSA 1 and 2 and Woodplant. Loop 2 is routed above ground on the exterior of the Industries building over the Laundry and kitchen and down to MSA 3 and 4.

Serves: All of the buildings in the original build receive heat from the central high temperature hot water loop which originates from the boiler house, Building L.

Condition: Less than 10 years in service. No apparent leaks. External field applied insulation wrap is torn in some areas.

Chilled Water Pipe

Location: Chilled water supply and return lines extend from the chillers in B building tunnel and are routed through the building to air handlers serving A and B building.

Condenser water lines extend from the chiller in B building to the cooling tower located outside B building.

Serves: A and B building chiller and air handling units.

Condition: Original to building. No visible leaks.

Water Cooled Chiller

Location: Building A-B Tunnel mechanical room.

Serves: Building A and Building B air handling units.

Condition: Frequent power surges at control panel disable chiller.

Type and Quantity: 1 chillers at 200 tons

Cooling Tower

Location: B building

Serves: A-B building Chiller

Condition: No apparent issues or complaints.

Type and Quantity: Induced draft crossflow.

Chilled Water and Condenser Water Pumps


Serves: B building air handling units and cooling tower


Type and Quantity: 1 chilled water pump and 1 condenser water pump.

Air Cooled Chiller

Location: Dining building roof.

Serves: Dining and kitchen air handling units.


Type and Quantity: 1 air cooled chiller.

Boilers


Serves: All buildings in the original build receive heat from the boilers.

Condition: New. No issue. Under warranty.

Type and Quantity: Four natural gas condensing each at 500 GPM.


High Temp Hot Water Loop Pumps


Serves: Hot water above ground loop and boilers.

Condition: New. Under Warranty

Type and Quantity: Four 500 GPM dedicated boiler pumps. Two 1850 GPM loop pumps.

Low Temp Hot Water Pumps

Location: All buildings mechanical rooms except program, chapel, annex, and A building

Serves: LTHW Heat exchanger and air handling unit hot water coils.


Type and Quantity: Two per building.

HVAC Heat Exchanger

Location: All building mechanical rooms except program, chapel, annex, and A building

Serves: Converts boiler loop hot water to LTHW for air handling unit hot water coils.


Type and Quantity: One plate and frame per building.

Domestic Water Heat Exchanger, Mixing Valve, and Recirculating pump

Location: MSA, HAS

Serves: Converts boiler loop hot water to domestic hot water.


Type and Quantity: One plate and frame instantaneous per building.

Airside Equipment

Split Air handling Unit with condensing units

Location: MSA and HAS

Serves: All of the buildings in the original build receive heat from the central high temperature hot water loop which originates from the boiler house, Building L.

Condition: Less than 10 years in service. No apparent issues or complaints.

Type: Packaged DX cooling coils and hotwater heating coils.

Central station air handling unit

Location: B building Mechanical room.

Serves: B building.

Condition: Original to building. Exceed service life and in need of replacement.

Type and quantity: Five air handling units with chilled and hot coils approximately 7,000 to 10,000 CFM.

Heat Pumps

Location: Ground Mounted outside Annex Building

Serves: Annex Building


Type and quantity: Four units

Air Terminal Boxes

Location: A, B, and H building Ceiling

Serves: Air handling units in A, B, and H building.



Type and quantity: Hot water coils.

Duct

Serves: Supply air ducts are routed from air handling unit to the terminal boxes or diffusers. Tempered air from the terminal boxes is supplied via low pressure ductwork to ceiling diffusers. Return air is ducted to air handling units.

Condition: No visible issues.

Building Automation System (BAS)

The manufacturer of the BAS desktop central control station (frontend) is Tridium Niagara AX. All AHU end-controllers and end-device actuators for dampers and valves are Schneider Electric I/A. The BAS communication protocol for TCIX is BacNet (open protocol, non-proprietary).

The heat exchangers are controlled via new DDC controls and tied to the BAS.

The unit heaters are standalone and controlled by local thermostats.

Buildings A, B, H, F, G: All of the old pneumatic controls and the old Robertshaw system in these buildings has been replaced in recent years with BACnet DDC controls tied to the Tridium Niagara AX front end. All pneumatics are now gone and everything is electric and digital.

Building E, chapel, is not tied to the BAS.

All of the MSA housing building: All the HVAC equipment in the MSA and has housing buildings is controlled by BACnet DDC controls and tied to the campus Niagara AX BAS.

Annex housing building is not integrated to the BAS.

Smoke Control System HSA housing units were designed with a roof mounted smoke exhaust fans (SEF) ducted directly

to the return duct of each AHU serving each pod. Another extraction fan is ducted direct into the dayroom in the HAS buildings for ventilation.

MSA housing units were designed with a roof mounted smoke exhaust fans (SEF) ducted directly into the dayroom.

The smoke fans are activated during a smoke event. The AHU deactivates the return and supply fans and closes the return air damper. Makeup air flows though the AHU from a fully opened OSA intake into the AHU supply duct.

Type: centrifugal upblast exhaust fans

Fan disconnects and HOA switches are located in the mechanical room

Buildings do not have smoke control panels. The recent building code requires a smoke control panel to identify zones and status of smoke evacuation system equipment.

The smoke system fans and controls are all original to the buildings. The equipment has exceeded the expected useful service life as per ASHRAE.

Fans have been maintained requiring motor replacements and are functioning properly.

No current operational issues noted with smoke fans and no complaints from the maintenance staff and fire safety officer.


Recommendations

HVAC System

MSA and HSA housing unit air handling unit replacements: AC-MSA1 typical each pod, AC-MSA2 serving center core for each building, RTU/CU-HSA-1 typical each pod, RTU/CU-HAS-2 serving center core. Demolished and replaced with new air handling unit and condensing unit with BAS controls, heating coil, chilled water coils, supply fans, return fans, and filters. New air handling units are to be a direct replacement of the existing units.

A Building air handling unit replacement: A-14 Central station air handling unit located in A Building mechanical room should be demolished and replaced with new air handler with BAS controls, heating coil, chilled water coils, supply fans, and filters. New air handling units are to be a direct replacement of the existing units. Dimensions of new unit will be comparable in size to existing unit.

B Building air handling unit replacement: AC-1B, AC-2B, AC-3B, AC-4B Central station air handling units located on the lower level of B building should be demolished and replaced with new air handler approximately 10,000 CFM each with BAS controls, heating coil, chilled water coils, supply fans, and filters. Dimensions of new unit will be comparable in size to existing unit. New air handling units will be modular to allow disassembled for transporting through the building and into the mechanical room for assembly.

Annex Building HVAC replacement: Unitary air condensing units and unit heaters in day rooms should be demolished and replaced with 6 ground mounted rooftop units. Units to be ducted above ceiling to distribute air throughout the day rooms.

Domestic water valve replacement. Main domestic water underground isolation valves should be replaced.

B Building sewer line replacement: Located in B building tunnel. Facility has constant issues with cleaning out the sewer line. During the checkpoint renovation it was discovered the line was broken and in need of repair.

A and B Building chiller controller uninterruptable power supply (UPS). Unit to be wall mounted on the mechanical room in B building tunnel.

Boiler Control system controller uninterruptable power supply (UPS). Unit to be wall mounted in the L building boiler room.

Building Automation System (BAS) Main Complex building controller should be upgrade to latest version the Tridium Niagara

system. This area is presently running at Tridium AX. The current version of Niagara is N4. Upgrade of the existing JACE building controllers to the newer JACE 8000 series, and an upgrade of the server to N4 Supervisor is recommended.

Integrate Unit heater thermostat and controls to BAS There are large areas of the Industrial and Warehouse buildings that are heated by hot water unit heaters that are controlled only by standalone thermostats. There is no central control of the setpoint in these areas, and no setback for unoccupied times. Installation of Viconics type BACnet thermostats for each unit


heater, networked via BACnet to the existing BAS system, and setup on an occupied/unoccupied schedule is recommended.

Integrate Chapel Building heat pump to BAS Since the Chapel, Building E, is not on the network, we recommend installing a Viconics type BACnet thermostat for the heat pump in this building and tie it into the existing BAS via BACnet so an occupied/unoccupied schedule can be set up

Integrate Annex building heat pumps to BAS THE ANNEX AREA: Since the heat pump units in the Annex Admin area are all controlled by standalone thermostats, it is recommended that new Viconics type BACnet thermostats for the heat pumps in this building be installed and tied into the existing BAS via BACnet so an occupied/unoccupied schedule can be set up.

Smoke Control System Upgrade smoke control system per current building codes and provide a computation fluid

dynamics (CFD) model to confirm airflow rates provide a tenable environment for egress.

Replace smoke control fans in housing building that have exceed the useful service life.

Install new code required smoke control panels. Smoke control panel to identify building smoke zones. Panel to be located in readily accessible location inside the occupied building near the fire alarm panel for trained staff to observe and activate smoke fans.

Integrate smoke control fan status to BAS.

Potential Needs in other Areas of the Facility Annex housing building wood framing and shingle roof is wavy. Roof framing and shingles are in

immediate need of replacement.

Annex housing building gypsum ceiling is crack and failing in areas. The ceiling is in immediate need of replacement.

Guard tower electrical transfer switch and electrical panel upgrades.

Proposed Scope of Work

MSA/HSA HOUSING BUILDING AIR HANDLING UNIT REPLACEMENT

A BUILDING AIR HANDLING UNIT REPLACEMENT

B BUILDING AIR HANDLING UNIT REPLACEMENT

ANNEX BUILDING HVAC UNIT REPLACEMENT

WATER VALVE REPLACEMENT

B BUILDING SANITARY SEWER LINE REPLACEMENT

CHILLER CONTROLS UPS

BOILER CONTROLS UPS

BAS CONTROLLER UPGRADE

BAS CONTROLS FOR HEATERS

BAS CONTROLS FOR HEAT PUMPS

BAS CONTROLS FOR ANNEX BUILDING HVAC

SMOKE CONTROL FANS, SMOKE CONTROL PANELS, AND BAS INTEGRATION


Sequencing Work to be designed with the intent to construct in stages to provide for continuous usage. Schedule the chiller replacement and air handling unit replacement work so that down time will be during seasonal periods of low cooling requirements as specified by the Owner. Temporary heating and cooling to be provided during construction when systems are shutoff for extended periods. Any required utility shutdowns shall be coordinated with the Owner and final decision on time, day and duration of shutdown will belong to the Owner.

Probable Cost

HVAC Air handling unit replacement MSA and HAS $1,000,000

Air handling unit replacement B building $500,000

Annex Building HVAC Replacement $250,000

Sewer Line Replacement $150,000

Water Valve Replacement $165,000

UPS $200,000

BAS Software upgrade including Annex, Chapel, Unit heater BAS integration $500,000

Smoke Control Replace smoke fans $550,000

Smoke control panels $200,000

Total $3,500,000

Schedule (See attached Table)

Design HVAC: 360 Days

BAS: 255 Days

Smoke Control System Improvements: 315 Days

Items above include design review time and could be completed concurrently for a total of 360 days.

Construction

HVAC: 240 Days

BAS: 180 Days

Smoke Control System Improvements: 240 Days


TASK TITLE TASK

OWNER HVAC

DURATION BAS

DURATION SMOKE EVAC

DURATION

Design 360 255 315

Kickoff STREAM 0 0 0

Programming SSR 21 21 21

Program Review STREAM 7 7 7

Schematic SSR 45 30 45

Schematic Review STREAM 14 14 14

Design development SSR 60 30 45

DD Review STREAM 14 14 14

50% CD SSR 60 30 45

CD Review STREAM 21 21 21

95% CD SSR 60 30 45

CD Review STREAM 14 14 14

100% CD SSR 30 30 30

Fire Marshall Review SSR 14 14 14

Bidding

Advertisement & Bid Opening STREAM 100 100 100

Construction

Substantial Completion SSR 240 180 240

Final Completion/Closeout SSR 60 60 60

Appendix A – Probale Cost Estimate Appendix B – Conceptual Design Schematic

END OF REPORT

CostWorks 2019 - TCIX HVAC/BAS/SMOKE CONTROLQty CSI Number Description Bare Mat. Bare Labor Bare Equip. Total Total Incl. O&P Note

1.000 23731 310 0940 Air-handling unit, built-up, horizontal/vertical, constant volume, single zone, 11,500 CFM, with cooling/heating coil section, filters, mixing box27,800.00 1,477.50 0.00 29,277.50 32,860.00 A bldg AHU(Adjusted by 012153600130)

1,000.000 23311 313 0120 Metal ductwork, fabricated rectangular, 500 to 1000 lb., aluminum alloy 3003-H14, incl fittings, joints, supports & allow for a flexible connections field sketches, excludes as-built drawings and insulation1,820.00 14,925.00 0.00 16,745.00 24,799.00 A bldg AHU(Adjusted by 012153600130)

200.000 22111 329 0150 Pipe, type K, copper, tubing, 2" diameter, press-joint, includes coupling & clevis hanger assembly 10' OC5,600.00 2,700.00 0.00 8,300.00 10,270.00 A Bldg AHU(Adjusted by 012153600130)

200.000 22071 910 1028 Insulation, pipe covering (price copper tube one size less than I.P.S.), mineral wool, 1" wall, 2" iron pipe size, preformed, 1200<F, plain528.00 891.00 0.00 1,419.00 1,959.60 A Bldg AHU(Adjusted by 012153600130)

2.000 23092 310 4100 Control components/DDC system, front end costs, computer (PC) with software program 0.00 0.00 0.00 11,250.00 11,250.00 A Bldg AHU(Adjusted by 012153600130)

6.000 23741 310 3140 Air handling unit, packaged weatherproof, with cooling/heating coil section, filters, mixing box, constant volume, single zone, 5,000 CFM, cooling coils may be chilled water or DX, heating coils may be hot water, steam or electric166,200.00 11,475.00 0.00 177,675.00 200,190.00 ANNEX Bldg HVAC(Adjusted by 012153600130)

4.000 23731 310 0940 Air-handling unit, built-up, horizontal/vertical, constant volume, single zone, 11,500 CFM, with cooling/heating coil section, filters, mixing box111,200.00 5,910.00 0.00 117,110.00 131,440.00 B Bldg AHU(Adjusted by 012153600130)

4,000.000 23311 313 0120 Metal ductwork, fabricated rectangular, 500 to 1000 lb., aluminum alloy 3003-H14, incl fittings, joints, supports & allow for a flexible connections field sketches, excludes as-built drawings and insulation7,280.00 59,700.00 0.00 66,980.00 99,196.00 B Bldg AHU(Adjusted by 012153600130)

1,000.000 22111 329 0150 Pipe, type K, copper, tubing, 2" diameter, press-joint, includes coupling & clevis hanger assembly 10' OC28,000.00 13,500.00 0.00 41,500.00 51,350.00 B Bldg AHU(Adjusted by 012153600130)

1,000.000 22071 910 1028 Insulation, pipe covering (price copper tube one size less than I.P.S.), mineral wool, 1" wall, 2" iron pipe size, preformed, 1200<F, plain2,640.00 4,455.00 0.00 7,095.00 9,798.00 B Bldg AHU(Adjusted by 012153600130)

10.000 23092 310 4100 Control components/DDC system, front end costs, computer (PC) with software program 0.00 0.00 0.00 56,250.00 56,250.00 B Bldg AHU(Adjusted by 012153600130)

5,000.000 31231 613 5140 Excavating, trench or continuous footing, loam or sandy clay, 3/4 C.Y. excavator, 6' to 10' deep, excludes sheeting or dewatering0.00 23,100.00 14,200.00 37,300.00 50,690.00 B bldg sewer(Adjusted by 012153600130)

2,000.000 09651 919 7050 Flooring, vinyl composition tile, embossed, 12" x 12" x 1/16" 5,200.00 1,320.00 0.00 6,520.00 7,670.00 B bldg sewer(Adjusted by 012153600130)

500.000 22111 378 0114 Pipe, plastic, high density polyethylene (HDPE), single wall, straight, welded, based on 40' length, 16" diam., DR 11, add 1 weld per joint, excludes hangers, trenching, backfill, hoisting or digging equipment24,750.00 0.00 0.00 24,750.00 27,250.00 B Bldg Sewer(Adjusted by 012153600130)

4.000 23092 310 4100 Control components/DDC system, front end costs, computer (PC) with software program 0.00 0.00 0.00 22,500.00 22,500.00 BAS Annex Bldg HVAC(Adjusted by 012153600130)

2.000 23092 310 4100 Control components/DDC system, front end costs, computer (PC) with software program 0.00 0.00 0.00 11,250.00 11,250.00 BAS Chapel Bldg HVAC(Adjusted by 012153600130)

20.000 23092 310 4100 Control components/DDC system, front end costs, computer (PC) with software program 0.00 0.00 0.00 112,500.00 112,500.00 BAS Software Upgrade(Adjusted by 012153600130)

60.000 23092 310 4100 Control components/DDC system, front end costs, computer (PC) with software program 0.00 0.00 0.00 337,500.00 337,500.00 BAS Unit heater Controls(Adjusted by 012153600130)

50.000 23092 310 4100 Control components/DDC system, front end costs, computer (PC) with software program 0.00 0.00 0.00 281,250.00 281,250.00 Smoke Panel(Adjusted by 012153600130)

200.000 28462 150 3600 Detection system, fire alarm control panel, 4 zone, excluding wires & conduits 76,000.00 118,500.00 0.00 194,500.00 258,200.00 Smoke Panels(Adjusted by 012153600130)

3.000 26335 310 0260 Uninterruptible power supply, charger, inverter, and alarm 3 phase, 480 V input 277/480 V output, 60 kVA, incl 6 minutes battery149,100.00 18,337.50 2,085.00 169,522.50 193,598.25 UPS(Adjusted by 012153600130)

1,000.000 22111 378 0114 Pipe, plastic, high density polyethylene (HDPE), single wall, straight, welded, based on 40' length, 16" diam., DR 11, add 1 weld per joint, excludes hangers, trenching, backfill, hoisting or digging equipment49,500.00 0.00 0.00 49,500.00 54,500.00 Water valves(Adjusted by 012153600130)

4.000 23052 330 2370 Valves, iron body, gate, non-rising stem, flanged, 125 lb., 14" 42,000.00 4,740.00 0.00 46,740.00 53,100.00 Water valves(Adjusted by 012153600130)

5,000.000 31231 613 0500 Excavating, trench or continuous footing, common earth, 3/4 C.Y. excavator, 6' to 10' deep, excludes sheeting or dewatering0.00 24,975.00 15,400.00 40,375.00 54,530.00 Water Valves(Adjusted by 012153600130)

0.000 01215 360 0130 Cost adjustment factors, additional costs due to security requirements, daily search of personnel, supplies, equipment and vehicles, daily, physical search, inventory, and documentation of assets, entry and exit50.0%

200.000 23050 510 1640 Diffusers, registers or grills, 21" thru 36" max dimension, selective demolition 0.00 1,950.00 0.00 1,950.00 2,950.00 SMOKE

25.000 23050 510 2124 Fans, 1-1/2 thru 10 HP or 20,000 CFM, selective demolition 0.00 2,975.00 0.00 2,975.00 4,500.00 SMOKE

25.000 23059 310 1000 Balancing, air, heating and ventilating equipment, centrifugal fans, utility sets, (Subcontractor's quote including material & labor)0.00 0.00 0.00 9,250.00 9,250.00 SMOKE

12.000 23092 310 3100 Control components/DDC system, subcontractor's quote incl. material & labor, controller MUX panel, 48 point, incl. function boards0.00 0.00 0.00 56,100.00 56,100.00 SMOKE

10,000.000 23311 313 0140 Metal ductwork, fabricated rectangular, 1000 to 2000 lb., aluminum alloy 3003-H14, incl fittings, joints, supports & allow for a flexible connections field sketches, excludes as-built drawings and insulation17,800.00 79,000.00 0.00 96,800.00 139,000.00 SMOKE

25.000 26058 010 1580 Motor connections, flexible conduit and fittings, 3 phase, 460 volt, 75 HP motor 800.00 2,225.00 0.00 3,025.00 4,225.00 SMOKE

25.000 26292 310 0120 Variable frequency drives, enclosed, 460 volt, 7.5 HP motor size, NEMA 1 65,625.00 11,625.00 0.00 77,250.00 90,000.00 SMOKE

25.000 23341 610 5180 Fans, corrosive fume resistant, utility set, centrifugal, V belt drive, motor, 1/2" S.P., 7,700 CFM, 7-1/2 H.P.163,750.00 16,125.00 0.00 179,875.00 204,375.00 SMOKE

12.000 23741 310 3150 Air handling unit, packaged weatherproof, with cooling/heating coil section, filters, mixing box, constant volume, single zone, 10,000 CFM, cooling coils may be chilled water or DX, heating coils may be hot water, steam or electric696,000.00 22,800.00 0.00 718,800.00 798,000.00 AHU MSA/HSA

12.000 23050 510 5120 Rooftop air conditioner, 50 thru 140 ton, selective demolition 0.00 24,900.00 0.00 24,900.00 37,200.00 AHU MSA/HSA

Totals $1,641,593.00 $467,606.00 $31,685.00 $3,038,734.00 $3,439,500.85

ESTIMATOR NEW INDEX NO.

SSR-CASPER BRIGGS

Line

NumberDescription Quantity Unit

Unit

MaterialExt. Material Unit Labor Ext. Labor

Unit

Equipment

Ext.

EquipmentUnit Total Ext. Total

Division 1 General Requirements

012153600130 Cost adjustment factors, additional costs

due to security requirements, daily

search of personnel, supplies, equipment

and vehicles, daily, physical search,

inventory, and documentation of assets,

entry and exit

Costs

Totals for Division 1 General Requirements

Division 9 Finishes

096519197050 Flooring, vinyl composition tile,

embossed, 12" x 12" x 1/16"

2,000.000 S.F. $2.60 $5,200 $0.66 $1,325 $3.26 $6,525

Totals for Division 9 Finishes $5,200 $1,325 $6,525

Division 22

220719101028 Insulation, pipe covering (price copper

tube one size less than I.P.S.), mineral

wool, 1" wall, 2" iron pipe size,

preformed, 1200<F, plain

200.000 L.F. $2.64 $530 $4.46 $890 $7.10 $1,425

220719101028 Insulation, pipe covering (price copper

tube one size less than I.P.S.), mineral

wool, 1" wall, 2" iron pipe size,

preformed, 1200<F, plain

1,000.000 L.F. $2.64 $2,650 $4.46 $4,450 $7.10 $7,100

221113290150 Pipe, type K, copper, tubing, 2" diameter,

press-joint, includes coupling & clevis

hanger assembly 10' OC

200.000 L.F. $28.00 $5,600 $13.50 $2,700 $41.50 $8,300

221113290150 Pipe, type K, copper, tubing, 2" diameter,

press-joint, includes coupling & clevis

hanger assembly 10' OC

1,000.000 L.F. $28.00 $28,000 $13.50 $13,500 $41.50 $41,500

221113780114 Pipe, plastic, high density polyethylene

(HDPE), single wall, straight, welded,

based on 40' length, 16" diam., DR 11,

add 1 weld per joint, excludes hangers,

trenching, backfill, hoisting or digging

equipment

1,000.000 L.F. $49.50 $49,500 $49.50 $49,500

221113780114 Pipe, plastic, high density polyethylene

(HDPE), single wall, straight, welded,

based on 40' length, 16" diam., DR 11,

add 1 weld per joint, excludes hangers,

trenching, backfill, hoisting or digging

equipment

500.000 L.F. $49.50 $24,800 $49.50 $24,800

Totals for Division 22 $111,080 $21,540 $132,625

Division 23

230505101640 Diffusers, registers or grills, 21" thru 36"

max dimension, selective demolition

200.000 Ea. $9.75 $1,950 $9.75 $1,950

230505102124 Fans, 1-1/2 thru 10 HP or 20,000 CFM,

selective demolition

25.000 Ea. $119.00 $2,975 $119.00 $2,975

230505105120 Rooftop air conditioner, 50 thru 140 ton,

selective demolition

12.000 Ea. $2,075.00 $24,900 $2,075.00 $24,900

230523302370 Valves, iron body, gate, non-rising stem,

flanged, 125 lb., 14"

4.000 Ea. $10,500.00 $42,000 $1,185.00 $4,750 $11,685.00 $46,700

230593101000 Balancing, air, heating and ventilating

equipment, centrifugal fans, utility sets,

(Subcontractor's quote including material

& labor)

25.000 Ea. $370.00 $9,250

230923103100 Control components/DDC system,

subcontractor's quote incl. material &

labor, controller MUX panel, 48 point,

incl. function boards

12.000 Ea. $4,675.00 $56,000

230923104100 Control components/DDC system, front

end costs, computer (PC) with software

program

4.000 Ea. $5,625.00 $22,500



program

2.000 Ea. $5,625.00 $11,300



program

20.000 Ea. $5,625.00 $112,500



program

60.000 Ea. $5,625.00 $337,500



program

50.000 Ea. $5,625.00 $281,500



program

10.000 Ea. $5,625.00 $56,500



program

2.000 Ea. $5,625.00 $11,300

233113130120 Metal ductwork, fabricated rectangular,

500 to 1000 lb., aluminum alloy 3003-

4,000.000 Lb. $1.82 $7,275 $14.93 $59,500 $16.75 $67,000



1,000.000 Lb. $1.82 $1,825 $14.93 $14,900 $16.75 $16,700



H14, incl fittings, joints, supports & allow

for a flexible connections field sketches,

excludes as-built drawings and insulation

10,000.000 Lb. $1.78 $17,800 $7.90 $79,000 $9.68 $97,000

233416105180 Fans, corrosive fume resistant, utility set,

centrifugal, V belt drive, motor, 1/2" S.P.,

25.000 Ea. $6,550.00 $164,000 $645.00 $16,100 $7,195.00 $180,000

237313100940 Air-handling unit, built-up,

horizontal/vertical, constant volume,

4.000 Ea. $27,800.00 $111,000 $1,477.50 $5,900 $29,277.50 $117,000

237313100940 Air-handling unit, built-up,

horizontal/vertical, constant volume,

single zone, 11,500 CFM, with

cooling/heating coil section, filters,

1.000 Ea. $27,800.00 $27,800 $1,477.50 $1,475 $29,277.50 $29,300

237413103140 Air handling unit, packaged

weatherproof, with cooling/heating coil

6.000 Ea. $27,700.00 $166,000 $1,912.50 $11,500 $29,612.50 $177,500

237413103150 Air handling unit, packaged

weatherproof, with cooling/heating coil

12.000 Ea. $58,000.00 $696,000 $1,900.00 $22,800 $59,900.00 $719,000

Totals for Division 23 $1,233,700 $245,750 $2,378,375

Division 26

260580101580 Motor connections, flexible conduit and

fittings, 3 phase, 460 volt, 75 HP motor

25.000 Ea. $32.00 $800 $89.00 $2,225 $121.00 $3,025

263353100260 Uninterruptible power supply, charger,

inverter, and alarm 3 phase, 480 V input

3.000 Ea. $49,700.00 $149,000 $6,112.50 $18,300 $695.00 $2,075 $56,507.50 $169,500

Totals for Division 26 $215,300 $32,125 $2,075 $250,025

Division 28

284621503600 Detection system, fire alarm control

panel, 4 zone, excluding wires & conduits

200.000 Ea. $380.00 $76,000 $592.50 $118,500 $972.50 $194,500


Division 31

312316130500 Excavating, trench or continuous footing,

common earth, 3/4 C.Y. excavator, 6' to

5,000.000 B.C.Y. $5.00 $25,000 $3.08 $15,400 $8.08 $40,400

312316135140 Excavating, trench or continuous footing,

loam or sandy clay, 3/4 C.Y. excavator, 6'

5,000.000 B.C.Y. $4.62 $23,100 $2.84 $14,200 $7.46 $37,300


Estimate Total $1,641,280 $467,340 $31,675 $3,039,750Estimate Subtotal $1,641,280 $467,340 $31,675 $3,039,750

Sales Tax, GC Material $82,000 $82,000

Sales Tax, GC Equipment $1,575 $1,575

Sales Tax, Sub Mat & Equip

Estimate Subtotal $1,723,280 $467,340 $33,250 $3,123,325

Material Markup (10%) $172,500 $172,500

Labor Markup (57%) $266,500 $266,500

Equipment Markup (10%) $3,325 $3,325

Subcontractor Fee

Estimate Subtotal $1,895,780 $733,840 $36,575 $3,565,650

Contingency $37,900 $14,700 $730 $71,500

Total Estimate $3,637,000

ESTIMATE NO.

SUMMARY ESTIMATE WORKSHEET

DATE SHEET NO.

September 5, 2019 1 of 1

PROJECT PROJECT NAME LOCATION

SD Revision 1

19670840 HVAC/BAS/SMOKE EVAC REPLACEMENT SBC # 529/000-08-2012 TCIX

TYPE ALT. BUILDING NO./NOS.

102.2360±

255.6±

TSTS

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ADMINISTRATION

CENTRAL CONTROL/SECURITY/ HEALTH

SERVICES

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WOOD PLANT

HOUSING BUILDING 1

HOUSING BUILDING 2

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FIRE STATION& MOTOR

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(901) 683-3900Memphis, TN 38118

2650 Thousand Oaks Boulevard,

Reid, Inc.SeckmanSmith

www.ssr-inc.comFAX: (901) 683-3990

Suite 3200

PHASE:

DATE:

DESIGNED BY:

CHECKED BY:

DRAWN BY:

DRAWING NO:PHASE:

DATE:

DESIGNED BY:

CHECKED BY:

DRAWN BY:

DRAWING NO:

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SSR Project #: 15671021

UPGRADE FIREALARM

SYSTEMS,PHASE II

TK

V

TURNEY CENTER INDUSTRIAL COMPLEX

1499 R.W. MOORE MEMORIAL HIGHWAY

ONLY, HICKMAN COUNTY, TENNESSEE 37140

TDOCSBC: 140/001-01-2012-04

No. Date Description

1" = 100'-0"1Site Plan

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HVAC/BAS/SMOKE EVACUATION REPLACEMENT ASSESSMENT

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M1

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0100 07/29/2019

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SITE PLAN

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SBC: 529/000-08-2012-19

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19670840

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KEYED RECOMENDATION NOTES 1. A BUILDING AIR HANDLING UNIT REPLACEMENT 2. B BUILDING AIRHANDLING UNIT REPLACEMENT 3. ANNEX BLDG HVAC UNIT REPLACEMENT 4. WATER VALVE REPLACEMENT 5. B BUILDING SANITARY SEWER LINE REPLACEMENT 6. CHILLER CONTROLS UPS 7. BOILER CONTROLS UPS 8. BAS CONTROLLER UPGRADE 9. BAS CONTROLS FOR HEATERS 10. BAS CONTROLS FOR HEAT PUMPS 11. BAS CONTROLS FOR ANNEX BUILDING HVAC 12. SMOKE FANS, SMOKE CONTROL PANELS AND BAS NTEGRATION. 13. MSA/HSA AIR HANDLING UNITS.

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PROJECT ANNOUNCEMENT€¦ · 2650 Thousand Oaks Blvd., Suite 3200, Memphis, TN 38118 Tel:...

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