ProGUARD DP The Game-changing Wall System · ProGUARD®DP Insulated Concrete Board Panel...
Transcript of ProGUARD DP The Game-changing Wall System · ProGUARD®DP Insulated Concrete Board Panel...
ProGUARD®DPThe Game-changing
Wall System
T. Clear Corp. is a member of the United States Green Building Council. ProGUARD®DP may help your building qualify for LEED points. In addition, no external heat sources are used to cure the concrete skin. All curing is natural from the heat of hydration generated by the natural curing of the Portland cement.
PROGUARD®DP INSULATED CONCRETE BOARD, manufactured by T. Clear Corp., is a unique next generation building product designed for both commercial and residential applications. It is a light-weight, durable, ready to fi nish insulated concrete board that attaches to structural studs or concrete walls. By putting the insulation on the outside of the assembly, heat transfer through the studs or concrete (structural/substrate materials) is greatly reduced and the thermal effi ciency of the wall system signifi cantly increased.
In addition, the concrete skin provides a durable, ready to fi nish surface that is installed along with the insulation. The panels are also furnished with drainage planes to allow moisture to migrate down the wall assembly to fl ashing lines. Signifi cant labor savings results when the insulation, sheathing and drainage planes are installed in a single unifi ed product.
Arriscraft ARRIS-stack over ProGUARD®DP Insulated Cement Board Panels, using Laticrete MVIS materials.
INSULATION (EPS) Expanded Polystyrene
Nominal Density 2.0 lbs. per cu. ft.
Compressive Strength 25 lbs. psi
R-Value per in. (75° mean temp) 4.35
Water Absorption 2.0% by volume max
Water Vapor Permeance <.6 perms
Flame Spread <25
Smoke Developed <450
FACINGUtil-A-Crete® Concrete Backer Board
Thickness 1/4”
Compressive Strength 2600 lbs. per sq.in.
Flame Spread 5
Smoke Developed 0
ProGUARD®DP Insulated Concrete Board Product Specs
INSULATION (XPS) Extruded Polystyrene
Nominal Density 1.55 lbs. per cu. ft.
Compressive Strength 25 lbs. psi
R-Value per in. (75° mean temp) 5
Water Absorption 0.3% by volume max
Water Vapor Permeance <.6 perms
Flame Spread <5
Smoke Developed 165
FACINGUtil-A-Crete® Concrete Backer Board
Thickness 1/4”
Compressive Strength 2600 lbs. per sq.in.
Flame Spread 5
Smoke Developed 0
ProGUARD®DP consists of a nominal 1/4” thick
Util-A-Crete® concrete backerboard that is reinforced with
two layers of fiberglass mesh. The Util-A-Crete® fiberglass
reinforced concrete surface of ProGUARD®DP has a
compressive strength of 2600 psi providing a hard durable
surface that is resistant to impact. This concrete panel is
laminated to extruded polystyrene, expanded polystyrene or
mineral wool insulation in standard thicknesses.
A 3/4” ship lapped edge is created on all four sides of
the panel. This edge detail greatly reduces heat transfer,
moisture, and air leaks through the panel joints when
installed on the wall structure. The tough concrete surface
is weather resistant and serves as a durable base for thin
adhered masonry, trowel or spray applied acrylic exterior
finishes, siding or other finish materials.
CODE APPROVAL: ProGUARD®DP meets the requirements of the following
Building Codes:
• International Building Code (IBC)
• International Residential Code (IRC)
Code Listing by NTA. Inc. Listing Report# TCC022305-25
INSULATION: Because the insulation is placed on the outside of
the wall assembly, heat transfer through the studs or
block is greatly reduced. ASHRAE states that this heat
transfer can be as high as 25% on conventional steel
stud construction (it will be slightly less on wood stud
construction). In addition, by insulating completely on
the outside of the stud, it is unlikely that the dew point
will be reached within the wall cavity thus preventing
condensation and greatly reducing the likelihood of mold
and mildew formation within the wall structure.
JOINT SEALING:
All panel joints shall be sealed with alkali resistant mesh
tape and Laticrete MVIS Bonding Mortar or other approved
mortars for stucco or EIFS applications. The panel joints
shall be sealed prior to the application of any type of
exterior fi nish.
MOLD, MILDEW AND MOISTURE RESISTANT: Water absorption of ProGUARD®DP is less than 2%
by volume for EPS and .03% by volume for XPS when
tested in accordance with ASTM C272. The water vapor
permeability for both EPS and XPS is less than 0.6
when laminated to the Util A-Crete® skin. ProGUARD®DP
is highly resistant to mold and mildew in accordance
with ASTM D3273.
INSTALLATION
Steel Stud or Wood Stud
Exterior Grade SheathingA/W BarrierInsulated Concrete Board Panel with taped and mudded joints (Containing the Double Drainage Planes, Insulation, and Concrete Board)Thin-Brick MortarThin-BrickPointing Mortar
Steel Stud or Wood Stud
Exterior Grade SheathingA/W BarrierInsulated Concrete Board Panel with taped and mudded joints (Containing the Double Drainage Planes, Insulation, and Concrete Board)Hi-Bond Masonry Veneer MortarCSMU Tile Unit or Stack StonePointing Mortar
Steel Stud or Wood Stud
Exterior Grade SheathingA/W BarrierInsulated Cement Board Panel with taped and mudded joints (Containing the Double Drainage Planes, Insulation, and Cement Board)Hi-Bond Masonry Veneer MortarThin Natural StonePointing Mortar
Steel Stud or Wood Stud
Exterior Grade SheathingA/W BarrierInsulated Concrete Board Panel with taped and mudded joints (Containing the Double Drainage Planes, Insulation, and Concrete Board)Hi-Bond Masonry Veneer MortarThin Porcelain/Ceramic TilePointing Mortar
Steel Stud or Wood Stud
Exterior Grade SheathingA/W BarrierInsulated Concrete Board Panel with taped and mudded joints (Containing the Double Drainage Planes, Insulation, and Concrete Board)Hi-Bond Masonry Veneer MortarThin Manufactured StonePointing Mortar
Steel Stud or Wood Stud
Exterior Grade SheathingA/W BarrierInsulated Concrete Board Panel with taped and mudded joints (Containing the Double Drainage Planes, Insulation, and Concrete Board)Synthetic Stucco Base CoatMesh embedded in Base CoatSynthetic Stucco Finish Coat
Details for installations over concrete block and poured concrete surfaces are also available..
ProGUARD®DP Insulated Concrete Board Panel SpecificationsEPS Foam Insulation with Single Drainage Plane
PROGUARD®DP SIZE AND THICKNESS
INSULATION THICKNESS
WEIGHT PER PIECE (LBS.)
R-VALUE (MOST TYPICAL) PER ASTM C-578(4.35/IN) @75°F
R-VALUE PER ASTM C-578(4.76/IN) @40°F
R-VALUE PER ASTM C-578(5.00/IN) @25°F
3’-0” x 8’-0” x 1-1/4” DP-1 1” 52 2.72 2.98 3.133’-0” x 8’-0” x 1-1/2” DP-1 1-1/4” 53 3.80 4.17 4.383’-0” x 8’-0” x 1-3/4” DP-1 1-1/2” 54 4.89 5.36 5.633’-0” x 8’-0” x 2” DP-1 1-3/4” 54 5.98 6.55 6.883’-0” x 8’-0” x 2-1/4” DP-1 2” 56 7.07 7.74 8.133’-0” x 8’-0” x 2-1/2” DP-1 2-1/4” 57 8.15 8.93 9.383’-0” x 8’-0” x 2-3/4” DP-1 2-1/2” 58 9.24 10.12 10.633’-0” x 8’-0” x 3” DP-1 2-3/4” 59 10.33 11.31 11.883’-0” x 8’-0” x 3-1/4” DP-1 3” 60 11.41 12.50 13.133’-0” x 8’-0” x 3-1/2” DP-1 3-1/4” 61 12.50 13.69 14.383’-0” x 8’-0” x 3-3/4” DP-1 3-1/2” 62 13.59 14.88 15.633’-0” x 8’-0” x 4-1/4” DP-1 4” 64 15.76 17.26 18.133’-0” x 8’-0” x 5-1/4” DP-1 5” 70 20.11 22.02 23.133’-0” x 8’-0” x 6-1/4” DP-1 6” 72 24.46 26.79 28.13
R-Values are net of drainage grooves on one side (foam thickness less 3/8”)
XPS Foam Insulation with Single Drainage Plane
PROGUARD®DP SIZE AND THICKNESS
INSULATION THICKNESS
WEIGHT PER PIECE (LBS.)
R-VALUE (5.00/IN) @75°F
3’-0” x 8’-0” x 1-3/4” DP-1 1-1/2” 54 5.633’-0” x 8’-0” x 2-1/4” DP-1 2” 56 8.133’-0” x 8’-0” x 2-3/4” DP-1 2-1/2” 58 10.633’-0” x 8’-0” x 3-1/4” DP-1 3” 60 13.133’-0” x 8’-0” x 4-1/4” DP-1 4” 64 18.13
R-Values are net of drainage grooves on one side (foam thickness less 3/8”)
Foam Insulation with Single Drainage Plane
*To maintain the warranties, all screws, alkali resistant mesh tape, and
ProGUARD®DP panels must be purchased from Arriscraft/General Shale Distributors.
*Screws and screw spacing must be selected from previously tested and
approved ProGUARD®DP screws based on NTA Report TRI9030116-28.
*Screws must penetrate into the substrate a minimum of 1”. Length should be slected accordingly.
*Screws must fasten into structure (Studs, CMU, Concrete, etc.)
EPS Foam Insulation with Double Drainage Plane
PROGUARD®DP SIZE AND THICKNESS
INSULATION THICKNESS
WEIGHT PER PIECE (LBS.)
R-VALUE (MOST TYPICAL) PER ASTM C-578(4.35/IN) @75°F
R-VALUE PER ASTM C-578(4.76/IN) @40°F
R-VALUE PER ASTM C-578(5.00/IN) @25°F
3’-0” x 8’-0” x 1-3/4” DP-2 1-1/2” 54 3.26 3.57 3.753’-0” x 8’-0” x 2” DP-2 1-3/4” 54 4.35 4.76 5.003’-0” x 8’-0” x 2-1/4” DP-2 2” 56 5.43 5.95 6.253’-0” x 8’-0” x 2-1/2” DP-2 2-1/4” 57 6.52 7.14 7.503’-0” x 8’-0” x 2-3/4” DP-2 2-1/2” 58 7.61 8.33 8.753’-0” x 8’-0” x 3” DP-2 2-3/4” 59 8.70 9.52 10.003’-0” x 8’-0” x 3-1/4” DP-2 3” 60 9.78 10.71 11.253’-0” x 8’-0” x 3-1/2” DP-2 3-1/4” 61 10.87 11.90 12.503’-0” x 8’-0” x 3-3/4” DP-2 3-1/2” 62 11.96 13.10 13.753’-0” x 8’-0” x 4-1/4” DP-2 4” 64 14.13 15.48 16.253’-0” x 8’-0” x 5-1/4” DP-2 5” 70 18.48 20.24 21.253’-0” x 8’-0” x 6-1/4” DP-2 6” 72 22.83 25.00 26.25
R-Values are net of drainage grooves on two sides (foam thickness less 3/4”)
XPS Foam Insulation with Double Drainage Plane
PROGUARD®DP SIZE AND THICKNESS
INSULATION THICKNESS
WEIGHT PER PIECE (LBS.)
R-VALUE (5.00/IN) @75°F
3’-0” x 8’-0” x 1-3/4” DP-2 1-1/2” 54 3.753’-0” x 8’-0” x 2-1/4” DP-2 2” 56 6.253’-0” x 8’-0” x 2-3/4” DP-2 2-1/2” 58 8.753’-0” x 8’-0” x 3-1/4” DP-2 3” 60 11.253’-0” x 8’-0” x 4-1/4” DP-2 4” 64 16.25
R-Values are net of drainage grooves on two sides (foam thickness less 3/4”)
Mineral Wool Insulation (6 lbs. density) with No Drainage Planes (Drainage planes are not required as mineral wool is free draining)
PROGUARD®DP SIZE AND THICKNESS
INSULATION THICKNESS
WEIGHT PER PIECE (LBS.)
R-VALUE (4.30/IN) @75°F
3'-0" x 8'-0" x 1-1/4" DP-0 1" 52 4.33'-0" x 8'-0" x 1-3/4" DP-0 1-1/2" 54 6.453'-0" x 8'-0" x 2-1/4" DP-0 2" 56 8.63'-0" x 8'-0" x 2-3/4" DP-0 2-1/2" 58 10.753'-0" x 8'-0" x 3-1/4" DP-0 3" 60 12.903'-0" x 8'-0" x 3-3/4" DP-0 3-1/2" 62 15.053'-0" x 8'-0" x 4-1/4" DP-0 4" 64 17.203'-0" x 8'-0" x 5-1/4" DP-0 5" 70 21.503'-0" x 8'-0" x 6-1/4" DP-2 (Double Drainage Plane)
6" 72 25.80
Foam Insulation with Double Drainage Plane
Arriscraft and General Shale, along with their exclusive dealer/distributor partners, are the exclusive North American distributors/dealers of the Drainage Plane ProGUARD®DP Insulated Concrete Board Panels. Please contact your local Arriscraft or General Shale dealer for samples, pricing and ordering information, or any additional material specific information.
Arriscraft Cambridge, Ontario Phone: 519-653-3275Toll Free: 800-265-8123
Arriscraft Fort Valley, GeorgiaPhone: 478-827-1896 Toll Free: 888-910-7775
Email: [email protected]
General Shale Corporate HeadquartersJohnson City, TennesseePhone: 423-282-4661 Utah State University Central Instructional Building - Price, UT
Thermal Break EliminationEnergy Code Continuous Insulation(ASHRAE 90.1, IECC, SB-10)
Mold/Mildew ResistanceMeets ASTM D-3273
Wind ResistanceUp to 160 Mph
Impact Resistant SurfaceReady for Direct Application of Exterior Finishes
Code ListingsTCC022305-25
T. Clear Corporation3255 Symmes Road,Hamilton, OH 45015www.tclear.com | 800.544.7398