Programming Guide VLT Midi Drive FC 280 - Danfoss 3.2.1 Asynchronous Motor Set-up 20 3.2.2 PM Motor...

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Transcript of Programming Guide VLT Midi Drive FC 280 - Danfoss 3.2.1 Asynchronous Motor Set-up 20 3.2.2 PM Motor...

  • ENGINEERING TOMORROW

    Programming Guide VLT® Midi Drive FC 280

    vlt-drives.danfoss.com

    http://vlt-drives.danfoss.com

  • Contents

    1 Introduction 3 1.1 How to Read This Programming Guide 3

    1.2 Definitions 4

    1.3 Electrical Wiring - Control Cables 7

    2 Safety 10 2.1 Safety Symbols 10

    2.2 Qualified Personnel 10

    2.3 Safety Precautions 10

    3 Programming 12 3.1 Local Control Panel Operation 12

    3.1.1 Numeric Local Control Panel (LCP) 12

    3.1.2 The Right-key Function on NLCP 13

    3.1.3 Quick Menu on NLCP 14

    3.1.4 Main Menu on NLCP 16

    3.1.5 GLCP Layout 18

    3.1.6 Parameter Settings 19

    3.1.7 Changing Parameter Settings with GLCP 19

    3.1.8 Uploading/Downloading Data to/from the GLCP 19

    3.1.9 Restoring Default Settings with LCP 19

    3.2 Basic Programming 20

    3.2.1 Asynchronous Motor Set-up 20

    3.2.2 PM Motor Set-up in VVC+ 20

    3.2.3 Automatic Motor Adaptation (AMA) 21

    4 Parameter Descriptions 23 4.1 Parameters: 0-** Operation and Display 23

    4.2 Parameters: 1-** Load and Motor 31

    4.3 Parameters: 2-** Brakes 41

    4.4 Parameters: 3-** Reference/Ramps 43

    4.5 Parameters: 4-** Limits/Warnings 49

    4.6 Parameters: 5-** Digital In/Out 52

    4.7 Parameters: 6-** Analog In/Out 62

    4.8 Parameters: 7-** Controllers 66

    4.9 Parameters: 8-** Communications and Options 71

    4.10 Parameters: 9-** PROFIdrive 75

    4.11 Parameters: 10-** CAN Fieldbus 75

    4.12 Parameters: 12-** Ethernet 75

    4.13 Parameters: 13-** Smart Logic Control 75

    Contents Programming Guide

    MG07C302 Danfoss A/S © 07/2016 All rights reserved. 1

  • 4.14 Parameters: 14-** Special Functions 81

    4.15 Parameters: 15-** Drive Information 87

    4.16 Parameters: 16-** Data Readouts 89

    4.17 Parameters: 18-** Data Readouts 2 93

    4.18 Parameters: 21-** Ext. Closed Loop 93

    4.19 Parameters: 22-** Application Functions 95

    4.20 Parameters: 30-** Special Features 97

    4.21 Parameters: 32-** Motion Control Basic Settings 97

    4.22 Parameters: 33-** Motion Control Adv. Settings 98

    4.23 Parameters: 34-** Motion Control Data Readouts 99

    4.24 Parameters: 37-** Application Settings 100

    5 Parameter Lists 102 5.1 Introduction 102

    5.2 Parameter Lists 105

    6 Troubleshooting 122 6.1 Warnings and Alarms 122

    6.1.1 Alarms 122

    6.1.2 Warnings 122

    6.1.3 Warning/Alarm Messages 122

    6.1.4 Warning and Alarm Code List 123

    Index 132

    Contents VLT® Midi Drive FC 280

    2 Danfoss A/S © 07/2016 All rights reserved. MG07C302

  • 1 Introduction

    1.1 How to Read This Programming Guide

    1.1.1 Purpose of the Manual

    This programming guide provides information about controlling the frequency converter, accessing parameters, programming, and troubleshooting. The programming guide is intended for use by qualified personnel who are familiar with the VLT® Midi Drive FC 280 frequency converter. Read the instructions before programming and follow the procedures in this manual. VLT® is a registered trademark.

    1.1.2 Additional Resources

    Additional resources include: • VLT® Midi Drive FC 280 Operating Guide, provides

    the necessary information for getting the frequency converter up and running.

    • VLT® Midi Drive FC 280 Design Guide, provides detailed technical information about the frequency converter, customer design, and applications.

    Contact the local Danfoss supplier or go to drives.danfoss.com/knowledge-center/technical-documen- tation/ to download the documentations.

    1.1.3 Document and Software Version

    This manual is regularly reviewed and updated. All suggestions for improvement are welcome. Table 1.1 shows the document version and the corresponding software version.

    Edition Remarks Software version

    MG07C3 Update due to new software version release.

    1.2

    Table 1.1 Document and Software Version

    °C Degrees Celsius °F Fahrenheit AC Alternating current

    AEO Automatic energy optimization

    ACP Application control processor

    AWG American wire gauge

    AMA Automatic motor adaptation

    DC Direct current

    EEPROM Electrically erasable programmable read-only memory

    EMC Electromagnetic compatibility

    EMI Electromagnetic interference

    ESD Electrostatic discharge

    ETR Electronic thermal relay

    fM,N Nominal motor frequency

    FC Frequency converter

    IGBT Insulated-gate bipolar transistor

    IP Ingress protection

    ILIM Current limit

    IINV Rated inverter output current

    IM,N Nominal motor current

    IVLT,MAX Maximum output current

    IVLT,N Rated output current supplied by the frequency converter

    Ld Motor d-axis inductance

    Lq Motor q-axis inductance

    LCP Local control panel

    LED Light-emitting diode

    MCP Motor control processor

    N.A. Not applicable

    NEMA National Electrical Manufacturers Association

    PM,N Nominal motor power

    PCB Printed circuit board

    PE Protective earth

    PELV Protective extra low voltage

    PWM Pulse-width modulation

    Rs Stator resistance

    Regen Regenerative terminals

    RPM Revolutions per minute

    RFI Radio frequency interference

    SCR Silicon controlled rectifier

    SMPS Switch mode power supply

    TLIM Torque limit

    UM,N Nominal motor voltage

    Xh Motor main reactance

    Table 1.2 Abbreviations

    Introduction Programming Guide

    MG07C302 Danfoss A/S © 07/2016 All rights reserved. 3

    1 1

    http://drives.danfoss.com/knowledge-center/technical-documentation/ http://drives.danfoss.com/knowledge-center/technical-documentation/

  • For compliance with the European Agreement concerning International Carriage of Dangerous Goods by Inland Waterways (ADN), refer to chapter ADN-compliant Instal- lation in the VLT® Midi Drive FC 280 Design Guide.

    The frequency converter complies with UL 508C thermal memory retention requirements. For more information, refer to chapter Motor Thermal Protection in the VLT® Midi Drive FC 280 Design Guide.

    Applied standards and compliance for STO Using STO on terminals 37 and 38 requires fulfillment of all provisions for safety including relevant laws, regulations, and guidelines. The integrated STO function complies with the following standards:

    • IEC/EN 61508: 2010 SIL2 • IEC/EN 61800-5-2: 2007 SIL2 • IEC/EN 62061: 2012 SILCL of SIL2 • IEC/EN 61326-3-1: 2008 • EN ISO 13849-1: 2008 Category 3 PL d

    1.2 Definitions

    1.2.1 Frequency Converter

    Coast The motor shaft is in free mode. No torque on the motor.

    IVLT,MAX Maximum output current.

    IVLT,N Rated output current supplied by the frequency converter.

    UVLT,MAX Maximum output voltage.

    1.2.2 Input

    Control commands Start and stop the connected motor with LCP and digital inputs. Functions are divided into 2 groups.

    Functions in group 1 have higher priority than functions in group 2.

    Group 1 Precise stop, coast stop, precise stop and coast stop, quick stop, DC braking, stop, and [OFF].

    Group 2 Start, pulse start, reversing, start reversing, jog, and freeze output.

    Table 1.3 Function Groups

    1.2.3 Motor

    Motor running Torque generated on the output shaft and speed from 0 RPM to maximum speed on the motor.

    fJOG Motor frequency when the jog function is activated (via digital terminals).

    fM Motor frequency.

    fMAX Maximum motor frequency.

    fMIN Minimum motor frequency.

    fM,N Rated motor frequency (nameplate data).

    IM Motor current (actual).

    IM,N Nominal motor current (nameplate data).

    nM,N Nominal motor speed (nameplate data).

    ns Synchronous motor speed.

    ns = 2 × Parameter 1−23 × 60 sParameter 1−39 nslip Motor slip.

    PM,N Rated motor power (nameplate data in kW or hp).

    TM,N Rated torque (motor).

    UM Instantaneous motor voltage.

    UM,N Rated motor voltage (nameplate data).

    Introduction VLT® Midi Drive FC 280

    4 Danfoss A/S © 07/2016 All rights reserved. MG07C302

    11

  • Break-away torque

    17 5Z

    A 07

    8. 10

    Pull-out

    rpm

    Torque

    Illustration 1.1 Break-away Torque

    ηVLT The efficiency of the frequency converter is defined as the ratio between the power output and the power input.

    Start-disable command A start-disable command belonging to the control commands in group 1. See Table 1.3 for more details.

    Stop command A stop command belonging to the control commands in group 1. See Table 1.3 for more details.

    1.2.4 References

    Analog reference A signal transmitted to the analog inputs 53 or 54 can be voltage or current.

    Binary reference A signal transmitted to the serial communication port.

    Preset reference A defined preset reference to be set from -100% to +100% of the reference range. Selection of 8 preset references via the digital terminals.

    Pulse reference A pulse frequency signal transmitted to the digital inputs (terminal 29 or 33).

    RefMAX Determines the relationship between the reference input at 100% full scale value (typically 10 V, 20 mA) and the resulting reference. The maximum reference value is set in parameter 3-03 Maximum Reference.

    RefMIN Determines the relationship between the reference input at 0%