proficy workflow ds gfa1015d - CB PacificProficy Workflow Workflow Task Client. Workflows can...
Transcript of proficy workflow ds gfa1015d - CB PacificProficy Workflow Workflow Task Client. Workflows can...
Use Proficy Workflow to:• Benchmark,improveandcontrolworkprocesses
• Orchestratehigh-levelprocessesandmanagethedatabetweensystems
• Standardizeprocessesandmetricsacrossproductionassets
• DigitizeSOPs,GMPtasksandworkinstructions
• ImplementHACCPmonitoringproce-duresandcorrectiveaction
• Managealarm/eventresponse• Replicateprocessesacrossyourbusi-nessusinglibrariesandtemplates
• ReduceWIPinventory• AchieveRight-First-Time-reducingrework
• Complywithmanyindustryregulations• Performtasksonlywhenstatisticallyrequired
• Integratemaintenanceandoperatingprocedures
• ImplementS95withoutbeingconstrainedbyS95orforcedintounnecessaryre-engineering
Features• Streamlineproductionprocesses—fromworkinstructionstocorrectiveaction
• SolveoperationsproblemsimmediatelywithoutdemandsonIT
• Capturemanualandautomatedprocesseswithonetool–withoutcustomcode
• “ManagebyException”toachievefastresponsebasedonreal-timeevents
• ConnecttoanyOPCdatasource
• Buildcompositeapplicationstoleverageexistingproductionsystems
• Complywithindustrystandards,includingISA95
Benefits• Decreasecostsbyreducingerrorsandwaste
• Increasequalityandfirst-timethroughput
• BoostcompliancebyenforcingStandardOperatingProcedures(SOPs)
• Reducetrainingtimethroughelectronicinstruction
BuiltonaServiceOrientedArchitecture,Proficy*Workflowisadynamicdecision-makingenginethatintegratesautomatedandmanualworkprocessesacrosssystemanddepartmentalboundaries—ensuringreliable,repeatableprocessexecution.ThispowerfulindustrialBusinessProcessManagement(BPM)softwaretakesaproduction“flowchart”anddigitizesit ,connectingthepeople,materials,equipmentandsystemsinvolvedintheworkprocess.
WithProficyWorkflow,youcanimprove,eliminateandautomatestepsinproductiontoleanyourorganization.Additionally,youcancaptureprocess,traceabilityandqualitydata,anddriveoptimizationinitiativesbasedonfactualinformation.Thispowerfulworkprocessmanagementsystemcantouchalmostallproductionpersonnel,includingqualitymanagersandqualitytechnicians,maintenance,operationssupervisors,oper-atorsandindustrialengineers.
BydigitizingprocesseswithProficyWork-flow,youcandecreasetimetovalueonmaterials,speedresponse,lowertotalcostofownershipandensuresustainability.
ProficyWorkflowReduceCostswithWorkProcessManagement
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ProficyWorkflow
Proficy Workflow – Connecting to Your Existing Systems
Adding Value to Any HMI System• AlarmCorrectiveAction–Fixproductionfasterandgaingreatervisibility- Workflowsautomaticallysendtaskstopeopleorothersystemstocorrectforalarms
• RapiddevelopmentofDigitizedWorkInstructionswithValidatedEntry- Ensureproductioncomplieswithdefinedprocesses
• EliminateScriptingforDefiningProcesses,UsingProficyWorkflowinstead- Approximately30-50%fasterthanHMIscripting,andeasiertomaintain
Adding Value to Any MES System• AutomatetheprocessofEngineeringSpecChanges- Changesareroutedforapprovalandensureseveryoneknowsaboutcriticalchanges
• ExceptionManagement/EventTriggeredCorrectiveActionWorkflow- Takeactiononlyasneeded,improveresponsetimeandrecordcorrectiveactions
• EventTriggeredQASamplingRequest- DigitizeyourQAplan,distributesamplingtasksacrosstheplantandensurecompliance
• EnhancemaintenancesystemswithworkorderworkflowsandEAMintegration
• Eliminatescriptinglanguages;achievefaster,broaderdevelopmentwithworkflows
Adding Value to Any ERP System• Deliverinformationandfunctionalitybasedonbusinessprocessesandwork-forceroles
• Unifyyourdisparateplantandbusinesssystems
• Synchronizesequencesandbusinessprocesses
• Driveprocessvisibility–knowwhereordersareatintheplant–rightnow
Adding Value as a Tool to Create and Manage Processes• DigitizedWorkInstructionwithManualDataEntry
• Station-LevelControl• DataConditioningfromothersystems,Middleware
• Build-To-OrderSystems• MaterialStaging• EngineeringChangeOrder• WasteStreamMonitoring
Meeting Industry Standards
Complete ISA-95 Resource Models1.EquipmentModel2.MaterialModel3.PersonnelModelComplete ISA-95 Work (Production) Model1.WorkProcessSegments2.WorkDefinitionSegments3.WorkSchedules4.WorkResponsesStreamlined ISA-95 B2MMLBecausethefacilityisalreadymodeled,communicationcanbeimplementedwithERPsystemsviaB2MMLfasterthaneverbefore,withoutthecommunicationinterfacebreakingwhenprocesscontrolchangesaremade.Proven Business Execution Technology for the Process Industry (Workflow)Thevalueofworkflowhasbeenproveninbusinesssystems.GEhasbroughtthisproventechnologytotheindustrialenviron-ment,marryingitwithISA-95modelsfordatacontextwithareal-timeexecutionenginerequiredforprocesscontrol.
“Asbarrierstoexchanginginforma-tionbetweenautomationsystems,operationsmanagementandenterprisesystemscomedown,manufacturers,processors,andOEMsareseekingtoolsthatmaximizetheimpactthatthisinformationwillhaveonproduc-tivity,businessopportunities,andlifecyclecosts.
Akeytoolthatwillenabletoday’splantsandfactoriestorealizethisstrategyforoperationalexcellenceistheabilitytodefinetheprocessorworkflowstepsrequiredtoachievealogicalexecutionpath.ProficyWork-flowappearstomeetthiscriteriaofatoolthatwillhelpmovemanufac-turers,processors,andOEMstoasingleenvironmentwheretheexistingsystemsareconnectedandinter-actingwitheachothertomaximizetheinformationvalueofeachasset,whichwillpositivelyimpactplantandfactoryproductivityandprofitability.”
CraigResnickResearchDirectorARCAdvisoryGroup
Workflow Authoring Environment. Proficy Workflow typically does not require IT resources, and power users can make changes to the work process management system to immediately improve production.
ProficyWorkflow
Workflow Task Client. Workflows can involve basic tasks such as asking an operator to check tank levels every hour, to managing an entire production process, to orchestrating data transformations between ERP and MES.
Example Use CasesUse Case #1 Lean Your ProcessesDocumentandexecuteprocesses–digitizingworkflows–toimprove,eliminateandauto-matesteps.Workflowrecordsdate/timeandwhoperformedthework,closingtheloopforprocessimprovementwithfactualdata.
Use Case #2 Manage Production Specifications Changestospecificationscantriggeraworkflowthatwillroutethechangesthroughanumberofapprovers,suchastheQualityManagerandthentotheProductionManagerforfinalapprovalandnotification.
Use Case #3 Sample RequestsWhenacertainconditionarises–suchasacombinationofvariablesoutsidealimit,oratimewindowlapses–ProficyWorkflowcansendarequesttoQAtoperformtestsortakesamples.Likewise,youcantriggeraworkflowthroughanyalarmingcapabilitiesofconnectedplantapplicationsorsystems.
Use Case #4 Corrective ActionA“ProofofEffectiveness”loopinISO-900xcanbedigitizedwithProficyWorkflowtorespondtoproblemsandevents,andall
theexecutiondataanddataentrywillbecapturedandstoredforlateranalysis.
Use Case #5 Downtime Reasons – On-the-flyAsyourplantsystemsgeneratedowntimeevents,ProficyWorkflowcanevaluateconditionsatthatmomentintimeandinferdowntimereasoncodesandwritethedowntimereasonsbacktothosesystems.
Use Case #6 Plant Task Management, Decision Wizard Inadditiontoextensiveplanttaskmanage-ment,industrialworkflowalsooffersabasisfordecisionwizards.Thesedecisionwizardscanactastroubleshootingtrees,whichcanhelporganizationswithretiringorhigh-turnoverworkforces.Thesetroubleshootingtreescapturetheknowledgeofexperiencedworkersandhelptoprotectyourorgani-zationfromemployeeattrition.Industrialworkflowdigitizestroubleshootingtreesintodecisionwizardsthatwalkneweremployeesthroughprocesses.Thedigitizeddecisiontreeshelpguidethenewerworkersonwhatcorrectiveactionstotakeundercertaincircumstances.Thesystemmayasktheoperatorforinputormayrequireinputfrommanypeople.ProficyWorkflowhelpstomanagetheprocess,connectingoperatorswithknowledgeandappropriateaction.
Use Case #7 Line, Workcell, Machine SetupToreducetimetoproduction,industrialworkflowfacilitatesmachinesetup.Thesystemwalksusersthroughthesetupofamachine,providesmachinedocumentationandrecordsthetimeittakesforoperatorstomovethrougheachstep.
Use Case #8 Validated System Support / eSignatureProvethatyouhavecontrolofyourprocessandeasecompliance.Trackwhatoccurred,whenitoccurredandwhowasresponsiblefortheoccurrence.Useautomatice-signatureconfigurationforauditabledataandworkflowmethodsforcreatingaudittrailinformation.
Use Case #9 Manage InventoryUsethecomprehensivematerialmodelwithlotsandsub-lots–whichallowscreating,incrementing,decrementing,querying,reading,changingthestatusorlocationof,deleting,andclosinglotsandsub-lots.
Use Case #10 SecurityDon’tjustacknowledgesecurityalarmsthroughyourHMI–makesureyouropera-torstakeactiononthemappropriately.ProficyWorkflowcanensureyourteamhandleseverysecurityalarminthepropermanner,connecttosecurityvideosystemstostreamlineinformationaccessandprovidecheckaccesstoimportantproductqualitydatatoensurenoproductiontamperinghasoccurred.
Use Case #11 Weighing OperationsManagethechallengesinyourweighingoperations–suchasvariabilityandriskofhumanerror,inefficientandinaccuraterecordkeeping,andcomplexandchangingrecipeformulations.Automateweighordercreationanddispatching,selectappro-priateweighingequipment,guideoperatorsduringweighingoperationsofmaterials,registermateriallotcodeandverificationofcorrectmaterialusage,andmore.
ProficyWorkflow
As an industrial Service Oriented Architecture, Proficy SOA enables composite applications and improves interoperability. You can drive a holistic production infrastructure—bringing together data and functional capabilities of your existing systems.
CompositeApplications
Composite Applications Examples6 Electronic Batch Records6 Electronic Work Instructions6 Alarm Response Management6 HACCP Compliance
Core Services Capabilities6 Historical Data Storage6 Application Packaging6 Event Management6 S95 Data Models6 Client Container6 Security6 Licensing6 E-Signature6 Data Object Modeling6 Localization6 Application Dev Foundation
ProficyWorkflow
Core Services CapabilitiesProficy SOA
Proficy Services Bus
DATA & SERVICES REPOSITORYHistorian Tags - Web Pages - ERP Orders - Equip Model Variables, Events - OPC Data - Plant Apps - HMI Tags - Work Orders - Portal Displays
GE PROFICY INTEGRATIONCIMPLICITY* - iFIX* - Batch - Proficy RX™ - Historian - Portal - Plant Apps - Change Mgmt - Tracker - Open Enterprise, Pulse, Troubleshooter, Cause +
3RD PARTY INTEGRATIONOPC - WonderWare - SAP - Rockwell - Siemens - Oracle - B2MML - Maximo - LIMS - Custom Systems
Powered by Proficy SOAAn Industrial Service Oriented Architecture• CentralizedConfigurationandanagementEnvironment
• DiverseClientand3rdPartyHostingContainer
• Real-TimeServicesBus
• ServiceProviderInterfacefor3rdPartyandLegacySystemIntegration
• GlobalDataandServicesRepository• Role-BasedSecurity• EventServices• DiagnosticServices• Object-RelationalPersistenceEngine• S88/S95DataModels• ApplicationDevelopmentFoundation
Proficy SOA Enables Composite Applications
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