PROFESSIONAL DIPLOMA IN INDUSTRIAL ELECTRICAL...

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SYLLABUS FOR PROFESSIONAL DIPLOMA IN INDUSTRIAL ELECTRICAL & ELECTRONICS ENGINEERING (PDIE)

Transcript of PROFESSIONAL DIPLOMA IN INDUSTRIAL ELECTRICAL...

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SYLLABUS

FOR

PROFESSIONAL DIPLOMA IN INDUSTRIAL ELECTRICAL & ELECTRONICS ENGINEERING

(PDIE)

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COURSE SYLLABUS

FOR

PROFESSIONAL DIPLOMA IN INDUSTRIAL

ELECTRICAL AND ELECTRONIC ENGINEERING

1

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CCEK – NSDC SKILL DEVELOPMENT TRAINING PROGRAM

SYLLABUS

FOR

PROFESSIONAL DIPLOMA IN INDUSTRIAL ELECTRICAL ENGINEERING (PDIE)

CENTRE FOR CONTINUING EDUCATION KERALA

Anathara Lane, Charachira, Kowdiar PO, Thiruvananthapuram Kerala, PIN– 695 003

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CCEK - NSDC SKILL DEVELOPMENT TRAINING

PROGRAM

PROFESSIONAL DIPLOMA IN INDUSTRIAL ELECTRICAL ENGINEERING (PDIE)

CCEK – NSDC course package covers the following Qualification Packs and leads to the

following NSDC certifications. The students who successfully completed the course

programs are entitled to get NSDC certification after undergoing the assessment process

of NSDC as per the rules and regulations stipulated by NSDC from time to time.

SL NO

QUALIFICATIONS PACK

QUALIFICATIONS PACKCODE

1

Assistant Electrician

Brief Job Description: Assistant

electrician will be assisting level -4

electrician or superior in electrical work for

the installation, repair, and maintenance

of temporary LV electrical connections

at the construction sites and permanent

connections at residential and

commercial buildings. The individual will

be engaged in laying conduits for LV

single phase wiring with appropriate

selection and use of hand and power

tools efficiently

CON/Q0602

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PROFESSIONAL DIPLOMA IN INDUSTRIAL

ELECTRICAL AND ELECTRONICS ENGINEERING

SL. NO.

EXAM EXAM CODE

MAX. MARK

INTERNAL TOTAL MARK

THEORY PAPERS

1 Industrial Electrical Engineering PDIFS

T001

100

50

150

2 Basic Electronics PDIE T002

100 50 150

PRACTICAL PAPERS

1 Industrial Electrical Engineering PDIE

L001

100 50 150

2 Basic Electronics PDIE L002

100 50 150

TOTAL MARKS

1

Total Examination Marks ( Theory Online + Practical Examination )

400

2

Total Internal Marks

200

3

Total Marks( Total Internal Marks + Total Examination Marks ) 600

SUBJECT WISE EXAMINATION DETAILS

COURSE NAME

COURSE

CODE ELIGIBILITY FEES DURATION

Professional Diploma in Industrial Electrical and Electronics Engineering

PDIE

SSLC 28000+ GST 480 Hrs.

COURSE DETAILS

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EXAMINATION MARK CRITERIA FOR PRACTICAL EXAMINATION

PROCEDURE RESULT/OUTPUT VIVA VOCE TOTAL MARKS

40 40 20 100

INTERNAL MARK CRITERIA FOR EACH SUBJECT

ATTENDANCE GENERAL

PERFORMANCE PROJECTS/

ASSIGNMENTS TOTAL MARKS

5 5 40 50

INTERNAL MARK CRITERIA FOR PRACTICAL EXAMINATION

ATTENDANCE

GENERAL

LAB

TOTAL MARKS

PERFORMANCE

RECORDS/ASSIGNMENTS

5 5 40 50

ONLINE EXAMINATION NAME : Industrial Electrical & Electronics Engineering ONLINE EXAMINATION CODE : PDIE T001

SL No. SUBJECT SUB. CODE NO. OF

QUESTIONS

MARKS FOR EACH

QUESTION

MAXIMUM MARK

INTERNAL MARK

TOTAL MARK

1 Industrial Electrical T001 50 2 100 50 150

2 Basic Electronics T002 50 2 100 50 150

TOTAL 50 200 100 300

SUBJECT WISE EXAMINATION DETAILS

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PROFESSIONAL DIPLOMA IN INDUSTRIAL ELECTRICAL AND ELECTRONIC ENGINEERING

SUBJECT – I ‘ELECTRICAL ENGINEERING’

THE ROLE OF HOUSE ELECTRICIAN

A house electrician install fuses and several other electrical components in the house and officer. The day to day activities of a house electrician includes

Read technical drawing before doing work.

Install and maintain wiring and

lighting systems

Inspect electrical components, such

as

transformer and circuit breakers.

Identify electrical problesm with

a variety of testing devices

Repair or replace wiring, equioment or

fixture using hand tools and power

tools.

Follow state and local building

regula-tions.

Direct and train workers to install, maintain or repair electrical wiring equipment.

THE ROLE OF INDUSTRIAL ELECTRICIAN

An industrial electrician installs, services and

repairs wiring, conduits, fixtures and other

electrical devices and systems in a industrial

or commercial setting. Industrial electrician

may work in different industries. They often

work primarily either in maintenance or in

construction and their specific duties may

depend on the employer.

2

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After Completing this subject the candidate will able to:

Interpret and prepare electrical drawing

Analyze and solve simple technical problems related to basic electric systems.

Assemble basic electrical circuit and equipment.

Install and trouble shoot basic electrical machines and associated control systems.

Test and troubleshoot electrical circuits.

Assemble and commission electrical circuits and equipments.

Commission and troubleshoot rotating electrical machines for a variety of residential, industrial and

commercial ap-plications.

Select and apply electrical cabling requirements and verify system grounding for a variety of residential,

industrial and commercial applications.

Analyze and troubleshoot a variety of control systems

found in industrial settings.

Apply knowledge of appropriate safety procedure and

standard shop practice to electrical engineering work

places.

Estimated Hours : 240 hrs.

SUBJECT TITLE ELECTRICAL ENGINEERING

TOTAL MARKS Subject Mark : 100 Internal Mark : 50

TOTAL HOURS 240 hours (Theory Session + Practical Session)

MODULES INCLUDED IN THIS SUBJECT

Sl. MODULE NAME

1 Tools

2 Fundamentals Of Electricity

3 Magnets and Electromagnetism

4 Electrical Machine

5 Power System

6 Electrical installations - Estimating

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MODULE -1 TOOLS

BASIC HAND TOOLS

Screw drive

Wood saw

Tube cutter

Tube bendor

Tube bending tools

Pipe bender

POWER TOOLS

Drilling Machine

Cutting Machine

Welding

Hydraulic pipe bender

Knockout punch

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MODULE - 1 TOOLS - LAB SESSION

HAND TOOLS & POWER TOOLS

Identify hand tools used in Electrical job

Select the proper hand tool for a job

Inspect the condition of the tool

Properly maintain hand tool

Use hand tools safely

Identify power tools used in instrumentation

Select the proper power tool for a job

Inspect the condition of a power tool

Safely use an electric cutter and electric grinder

5

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MODULE -2 FUNDAMENTALS OF ELECTRICITY

BASIC ELECTRICITY

Atoms and their structure Conductors and Insulators, Resistors Electric Current

Electromotive force

Potential Difference

Electric circuit

Circuit element

Resistance

Ohm’s Law & resistivity

Conductance

Electrical power

Electrical energy

Series resistive circuits

Parallel resistive circuits

Series and Parallel circuits

Kirchoff’s law (KVL & KCL)

Voltage divider circuit

Current divider circuit

Effect of temperature on resistance

Source transformation

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FUNDAMENTALS OF ALTERNATING CURRENT

Alternating current, AC sign Wave

Comparison between AC and DC

Frequency, Time period

Amplitude

Impedance in AC circuit

Instantaneous value

Average value

Root mean square value

Form factor

Peak factor

Phase representation

Phase difference

A.C. circuit containing resistance only

A.C. circuit containing inductance only

A.C. circuit containing capacitance only

A.C. current through resistance and inductance (R-L circuit)

A.C. current through resistance and Capacitance (R-C circuit)

Power in A.C. circuit

Active power (P)

Reactive power (Q)

Apparent power (S)

R.L.C. series circuit

R.L.C. parallel circuit

THREE PHASE SYSTEMS

Advantages of poly phase system

Production of 3 phase voltage

Phase sequence

Connection of 3 phase winding

Star connected system

Relation between line voltage and phase voltage in star connection

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Delta connected system

Relation between line voltage and phase voltage in delta connection

Relation between line current and phase current in delta connection

Balanced and unbalanced load

Measurement of power

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MODULE - 2

FUNDAMENTALS OF

ELECTRICITY LAB SESSION

ELECTRIC CIRCUIT

To study About Open circuit.

To study About Closed circuit

To study the properties of series circuit

To study the properties of parallel circuit

Wire size measurement

Identification of polarities

Current measurement through given load

Measure current and voltage

Verify Ohm’s Law

Verify Kirchhoff’s current law

Verify Kirchhoff’s voltage law

Measurement of power

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MODULE -3 MAGNETS AND ELECTROMAGNETISM

ELECTROSTASTICS

Columb’s law

Electric Field

Electric Flux

Electric Field Strength

Electric Flux density

Electric potential

MAGNETIC CIRCUITS

Magnet and magnetism

Magnetic materials

Classification of magnets

Magnetic induction

Magnetic field

Magnetic flux

Magnetic flux density

Permeability

Relative permeability

Magnetic field intensity

Magneto motive force

Reluctance

Permeance

Comparison between magnetic and electric circuits

Magnetization curve

Magnetic hysteresis

Magnetic circuit

Composite magnetic circuit

Leakage and fringing in magnetic circuit

Leakage factor

Fringing flux

Diamagnetic materials

Paramagnetic materials

Ferromagnetic materials

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ELECTRO MAGNETIC INDUCTION

Introduction Faraday's laws of electromagnetic induction Lenz's Law Induced EMF Dynamically induced EMF Fleming’s right hand rule (Generator rule) Fleming’s left hand rule (Motor rule) Statically induced EMF Self-inductance Mutually induced EMF mutual inductance (M) Co-efficient of coupling

RELAY

Principle of operation Constructional details

MEASURING INSTRUMENTS

Classification of Measuring Instruments Functions of Instruments and Measurement systems Indicating Instruments Deflecting force Controlling force Galvanometer D'Arsonval Galvanometer Ammeters and Voltmeters Permanent Magnet Moving Coil [PMMC] Ammeters and Voltmeters Extension of Range as Ammeter Extension of Range as voltmeter Attraction type moving iron ammeter and voltmeter Watt meter Electrodynamometer watt meter Induction watt meter Energy meters [Watt-hour meters] Single phase Induction type watthour meter

9

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MODULE - 3 MAGNETS AND ELECTROMAGNETISM LAB SESSION

Identify Magnetic & non-magnetic materials Identify the Poles of magnets Attraction and repulsion between poles of magnets Magnetize materials by stroking Identify the field around a current carrying coil Identify the field around a coil carrying current Relate the direction of current and the poles of a magnet Make a solenoid, Familiarization of relay A lamp controlled by a relay Familiarization of Measuring instruments Measure energy in single phase circuit using Wattmeter Measure frequency by frequency meter

Determine the resistance, impedance and inductance of a choke coil Familiarization of Multimeter Measure AC voltage using Multimeter Measure AC current using Multimeter Measure Resistance range using Multimeter Polarity Test using Multimeter Continuity Test using Multimeter

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MODULE -4 ELECTRICAL MACHINE

DC Machine

Introduction

Principle of DC generator

Constructional details of dc machine

EMF equation

Type of dc machine

Separately excited dc generator

Self-excited dc generator

DC Motor

Type of dc motor

Application of dc motor

Induction motor

Introduction

Constructional details of induction motor

Stator

Rotor

Concept of rotating magnetic field

Principle of induction motor

Slip of induction motor

Type of induction motor

Synchronous generator

Introduction

Construction

Principle of operation

EMF equation

Transformer

Principle of operation

Concept of ideal transformer

EMF equation

Voltage transformation ratio and current ratio

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Construction of transformer

Core type

Shell type

Autotransformer

Construction and working

Application of autotransformer

Starters 2 point starter 3 point starter

4 point starter Autotransformer starter Direct-on-line(DOL) starter Star- delta starter Soft starter Rheostat control starter for rotor wound motor

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MODULE - 4 ELECTRICAL MACHINE - LAB SESSION

Familiarization of Electrical Machines

Assembling and Dismantling of DC Machines

Assembling and Dismantling of Induction motor

Familiarization of Generator

Familiarization of Types of Transformers

Familiarize about Construction of Transformer

Verification of Outputs of Transformers

Load test on single phase transformer

Test using CT and PT

Familiarization of Auto Transformers

Familiarize of Types Of Starters

Testing Of Induction Machines

Testing of Capacitor

Testing of Winding

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MODULE -5 POWER SYSTEM

Introduction

Structure Power system

Generation of electric power

Type of generating station

Typical power transmission system

Power system network

Substations

Concept of HVDC transmission system

Underground cable system

Protection switchgears

Circuit breakers

Air-break Isolator

Oil- break Isolator

Fuse

Protective Relays

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MODULE - 5 POWER SYATEM - LAB SESSION

To study about Electrical symbols.

Familiarize Transmission Conductors

Familiarize Tee joint

Familiarize Married Joint

Familiarize Brittania Joint

To study About Short circuit.

Familiarization of Protection Devices

Familiarization of Protection switchgears

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MODULE - 6 ELECTRICAL INSTALLATIONS – ESTIMATING

IE rules

Installation plan

Load calculation Selection of switch gears and principle of operation.

Circuit breakers

MCCBs

Switch

Fuse unit

MCB

ELCB

Wiring systems

Selection wire size

Calculation of length of wire

Light sources

Incandescent lamps

Fluorescent lamps

Compact

fluorescent lamps

Vapor lamps

LED Preparation of material list Earthing of systems Standard schematic drawing Symbols

Types of wiring systems

Electrical and electronic connectors

Cables

Type of Cable

Cable Glands

Cable termination

Tools used for termination,

Types of terminal blocks

Soldering and desoldering

Inverters & UPS

Principle of operation

Type of UPS

Characteristics

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Cells and batteries

Primary Cells

Lead-acid batteries

Nickel-Cadmium battery

Lithium battery

Testing and commissioning of installation

Continuity test

Polarity test in single phase wiring

Insulation resistance

Earth resistance tests.

submission of completion test reports

Safety measures

Personal protection equipment

Safety symbols

Colour codes

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MODULE - 6 ELECTRICAL INSTALLATIONS ESTIMATING

LAB SESSION

To study about IE Rules

Familiarize Methods of Wiring

One Lamp Controlled by One Switch wiring

Fluorescent Lamp wiring

Staircase Wiring

Two Lamp Controlled by Two Switch wiring

Godown Wiring

Residential House Wiring

Single Phase DB setting

Three Phase DB setting

Insulation Test using Megger

Earth leakage Test using Megger

Familiarize Types of cables

Fault finding of the Underground cable

Fixing the gland to the cable.

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PROFESSIONAL DIPLOMA IN INDUSTRIAL ELECTRICAL AND ELECTRONIC ENGINEERING

SUBJECT – II ‘ELECTRONICS ENGINEERING’

THE ROLE OF ELECTRONIC SERVICE TECHNICIAN

The Electronic Service Technician con-

ducts, maintains, tests and repairs electri-

cal / electronic systems and components.

The position applies knowledge of electri-

cal / electronic principles in determining

equipment malfunctions and applies skills in restoring equipment to operation. An elec-tronic service technician also maintains company required performance and mainte-nance records for identified equipments.

After Completing this subject the candidate will able to: Install, maintain and repair household and business electronic equipment such

as television and stereo equipments, photocopiers etc.

Inspect and test electronic equipment, components and assembles using multimeters, circuit testers, oscilloscopes, logic probes and other electronic test

in-struments, tools and equipment.

Diagnose and locate circuit component and equipment faults.

Adjust, allign, replace or repair electronic equipment, assemblies and

components by following equipment manuals and schematics and by using

soldering tools and other hand and power tools.

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Estimated Hours : 240 hrs.

SUBJECT TITLE ELECTRONICS ENGINEERING

TOTAL MARKS Subject Mark : 100 Internal Mark : 50

TOTAL HOURS 240 hours (Theory Session + Practical Session)

MODULES INCLUDED IN THIS SUBJECT

SL

MODULES

NO

BASIC ELECTRONICS 1

SEMICONDUCTORS 2

TRANSISTORS 3

DIGITAL ELECTRONICS 4

APPLICATION 5

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MODULE -1 BASIC ELECTRONICS

ELCTRON THEORY

Atomic structure

Electron

Proton

Neutron

Atomic Number

Mass Number

Electron Theory of Matter

Conductors and Insulators

Energy Band Diagram

ELECTRONICS COMPONENT

Active components

Diode

Transistors

Integrated Circuits

Led

Passive Components

Resistors

Capacitors

Inductors

Transformers

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MODULE - 1 BASIC ELECTRONICS- LAB SESSION

BASIC ELECTRONIC

Familiarization of Breadboard

Familiarization of IC

Familiarization of resistance colour code & measurement

Resistance measurement

Checking of capacitor

Capacitance measurement

Voltage in series circuit

Voltage in parallel circuit

Current measurement

Voltage measurement

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MODULE -2 SEMICONDUCTORS

SEMICONDUCTOR BASICS

Types of Semiconductors

Doping

PN junction Diode

VI Characteristics of Diode

LED

Zener Diode

VI Characteristics of Zener Diode

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MODULE - 2 SEMICONDUCTORS - LAB SESSION

Identification of various types of diodes

Testing diodes

Clipping circuit

Clamping circuit

VI characteristics of diode

Zener voltage regulator

VI characteristics of Zener diode

Brightness control of LED using potentiometer

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MODULE -3 TRANSISTORS

Working of Transisitors

Bipolar Junction Transistors(BJT)

Types of BJT

VI Characteristics of BJT

Field Effect Transistor(FET)

Types of FET

Uni-Junction Transistor(UJT)

Silicon Controlled Rectifier(SCR)

Transistor as a switch

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MODULE - 3 TRANSISTORS - LAB SESSION

Familiarization of transistors

Testing transistors

V-I characteristics of Transistor

Transistor as an Amplifier

Transistor as Switch

Emitter follower

Different Configuration of Transistor

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MODULE -4 DIGITAL ELECTRONICS

Numbering System

Conversion

Basic Gates

Universal Gates

Boolean Algebra

De Morgan’s Theorem

Logic Gate Realization

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MODULE - 4 DIGITAL ELECTRONICS - LAB SESSION

Familiarization of various logic gate IC

Familiarization of Trainer kit

Identification of Logic gates

Checking OR gate

Checking AND gate

Checking NOT gate

Checking NOR gate

Checking NAND gate

Checking XOR gate

Checking XNOR gate

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MODULE -5 APPLICATIONS

RECTIFIERS

Half Wave Rectifier

Full Wave Rectifier

Centre-tapped Full wave Rectifier

Bridge Rectifier

AMPLIFIERS

Principle of electronic amplifiers

Characteristics of an amplifier

Gain

Input Resistance

Output Resistance

Classification of Amplifiers

OSCILLATORS

Principle of Oscillators

RC Oscillators

LC Oscillators

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MODULE - 5 APPLICATION - LAB SESSION

Familiarization of Function Generator

Familiarization of Cathode Ray Oscilloscope

Familiarization of Soldering Iron

Familiarization of De soldering Pump

Soldering Practice

Study of half wave rectifier

Study of full wave rectifier

Study of bridge rectifier

RC Coupled Amplifier

Single stage amplifier

Multi stage amplifier

RC Oscillator

LC Oscillator