Professional Courseware Mastercam X³ Mill 4/5 Axis

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Transcript of Professional Courseware Mastercam X³ Mill 4/5 Axis

Page 1: Professional Courseware Mastercam X³ Mill 4/5 Axis
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Professional�Courseware��

Mastercam�X³�Mill�4/5���Axis�

To�order�more�books:�Call�1�800�529�5517�or�

Visit�www.inhousesolutions.com�or�Contact�your�Mastercam�Dealer�

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Mastercam��X4�Training�Tutorials�–�Professional�Courseware�Mill�4/5�Axis�Date:�June�15,�2009�Copyright�©�1984���2009�In�House�Solutions�Inc.�All�rights�reserved.�Author:�Mariana�Lendel�ISBN:�978�1�926566�34�4��

Notice��In�House�Solutions�Inc.�reserves�the�right�to�make�improvements�to�this�manual�at�any�time�and�without�notice.��

Disclaimer�of�All�Warranties�and�Liability��In�House�Solutions�Inc.�makes�no�warranties,�either�express�or�implied,�with�respect�to�this�manual�or�with�respect�to�the�software�described�in�this�manual,�its�quality,�performance,�merchantability,�or�fitness�for�any�particular�purpose.�In�House�Solutions�Inc.�manual�is�sold�or�licensed�"as�is."�The�entire�risk�as�to�its�quality�and�performance�is�with�the�buyer.�Should�the�manual�prove�defective�following�its�purchase,�the�buyer�(and�not�In�House�Solutions�Inc.,�its�distributor,�or�its�retailer)�assumes�the�entire�cost�of�all�necessary�servicing,�repair,�or�correction,�and�any�incidental�or�consequential�damages.�In�no�event�will�In�House�Solutions�Inc.�be�liable�for�direct,�indirect,�or�consequential�damages�resulting�from�any�defect�in�the�manual,�even�if�In�House�Solutions�Inc.�has�been�advised�of�the�possibility�of�such�damages.�Some�jurisdictions�do�not�allow�the�exclusion�or�limitation�of�implied�warranties�or�liability�for�incidental�or�consequential�damages,�so�the�above�limitation�or�exclusion�may�not�apply�to�you.��

Copyrights�This�manual�is�protected�under�the�copyright�laws�of�Canada�and�the�United�States.�All�rights�are�reserved.�This�document�may�not,�in�whole�or�part,�be�copied,�photocopied,�reproduced,�translated�or�reduced�to�any�electronic�medium�or�machine�readable�form�without�prior�consent,�in�writing,�from�In�House�Solutions�Inc.��

Trademarks��Microsoft,�the�Microsoft�logo,�MS,�and�MS�DOS�are�registered�trademarks�of�Microsoft�Corporation;�Mastercam�Verify�is�created�in�conjunction�with�Sirius�Systems�Corporation;�Windows�95,�Windows�NT;�and�Windows�XP�are�registered�trademarks�of�Microsoft�Corporation.�

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4�AXIS�TOOLPATH�CREATION�CONTENT�������

4�AXIS�TOOLPATHS.......................................................................................................................... 1�

Axis�Substitution���Roll�the�geometry ............................................................................................. 2�

Axis�Substitution���Unroll�the�geometry ....................................................................................... 10�

Using�Rolldie�C�hook�to�machine�with�the�edge�of�the�tool......................................................... 15�

Axis�Substitution,�Rotary�Axis�Positioning�&�Transform��Rotate.................................................. 17�

Axis�Substitution�–Creating�a�Cylindrical�Helix ............................................................................. 24�

Axis�Substitution�–Creating�a�Conical�Helix .................................................................................. 26�

4�Axis�Rotary�Toolpath .................................................................................................................. 28�

4�Axis�Rotary�Toolpath�–Axial�dampening .................................................................................... 30�

Tool�Planes�–�Indexing�about�A�axis ............................................................................................. 32�

Tool�Planes�–�for�horizontal�machining�centers ........................................................................... 38�

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5�AXIS�TOOLPATH�CREATION�CONTENT��

GENERIC�5�AXIS�TOOLPATHS ........................................................................................................ 49�

5�Axis�curve�toolpath .................................................................................................................... 50�

5�Axis�Drill ..................................................................................................................................... 74�

5�Axis�Swarf................................................................................................................................... 88�

5�Axis�Flowline .............................................................................................................................. 96�

5�Axis�Multisurface ....................................................................................................................... 99�

ADVANCED�MULTIAXIS�TOOLPATHS........................................................................................... 102�

Projection�(engraving)�................................................................................................................ 102�

Port�Machining�tilting�through�curve.......................................................................................... 104�

Impeller�Blade�Swarf�Finishing.................................................................................................... 107�

5�Axis�Swarf ................................................................................................................................. 110�

Advanced�interface�to�machine�fillet�surfaces ........................................................................... 113�

Advanced�interface�to�create�a�multi�surface�finish�toolpath.................................................... 115�

Advanced�interface�to�finish�the�ends�of�the�blade ................................................................... 120�

Advanced�Multiaxis�gouge�strategies ......................................................................................... 125�

Advanced�interface�surface�roughing......................................................................................... 137�

Advanced�interface�semi�finish�the�blade�in�a�swarf�cut............................................................ 139�

Advanced�interface�finish�the�blade�in�a�surface�finish�manner ................................................ 142�

Advanced�interface�finish�the�fillet............................................................................................. 147�

Cleaning�the�back�of�the�blade–�using�finish�scallop .................................................................. 151�

Transform�–�rotate�to�complete�the�entire�part .................................................................153

Impeller�floor�surface�without�tilt�curve..................................................................................... 158�

Impeller�semi�finish�blade�using�Swarf ....................................................................................... 162�

Impeller�finish�blade�using�Advanced�interface ......................................................................... 164�

Transform�–�rotate�to�complete�the�entire�part......................................................................... 166�

GENERAL�NOTES ..........................................................................................................................A�1�

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ADVANCED�MULTIAXIS�TOOLPATHS���

ADVANCED�MULTIAXIS�TOOLPATHS��

�Advanced�Mutiaxis�provides�enhanced�5�axis�multisurface�machining�strategies.�You�can�work�with�the�full�interface�that�gives�you�access�to�all�the�available�parameters�and�options.�Or,�you�can�choose�from�a�number�of�simplified�interfaces�that�have�been�customized�for�specific�applications�and�machining�strategies.�These�toolpaths�work�on�surfaces.�Solid�selection�is�available�for�most�advanced�multiaxis�toolpath�strategies,�with�the�following�exceptions:�Toolpaths�that�require�the�selection�of�a�defined�edge�(solid�edge)�and�toolpaths�that�require�the�selection�of�only�a�single�surface�(solid�face).�

16.�ADVANCED�MULTIAXIS���PROJECTION�(ENGRAVING)��Resources�–�Download�the�file�from;�www.emastercam.com/files/�x4_pc�45axismill.html�Or�C:\Training�X4\�5�axis�training�x\Advanced�Multiaxis\5�ax_Engraving.MCX��Toolpath�

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17.�ADVANCED�MULTIAXIS�–�PORT�MACHINING�TILTING�THROUGH�CURVE��

Port�Machining�tilting�through�curve�allows�you�to�project�the�lead�curve�onto�the�drive�surfaces,�keeping�the�tool�aligned�so�that�the�tool�axis�passes�through�the�selected�point.�

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18.�ADVANCED�MULTIAXIS���IMPELLER�BLADE�SWARF�FINISHING��

Impeller�blade�swarf�fnishing�allows�you�to�create�a�swarf�toolpath�to�machine�the�blades�with�the�side�of�the�tool.�

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