PRODUCTS - Spray Max...The combination of our special propellant formula and innovative spray head...

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PRODUCTS Repair and Maintenance INDUSTRY Sector

Transcript of PRODUCTS - Spray Max...The combination of our special propellant formula and innovative spray head...

Page 1: PRODUCTS - Spray Max...The combination of our special propellant formula and innovative spray head and valve technology produces a wide-angle spray similar to a spray gun, but with

PRODUCTS

Repair and Maintenance

INDUSTRY Sector

Page 2: PRODUCTS - Spray Max...The combination of our special propellant formula and innovative spray head and valve technology produces a wide-angle spray similar to a spray gun, but with

Philosophy Table of contents

spray patternstandard aerosol

spray patternSprayMax

spray patternspray gun

SprayMax Technology - Made in Germany

The evolution of the spray can technology began in the 1920s. Initially only registered as a patent, it first enjoyed wides-pread use from 1945 onwards. The start of the paint spray can era was the work of Peter Kwasny, who recognised this brilliant idea of spraying from a can in the USA in 1956 and developed the idea further so that lacquers could be sprayed. This saw the start of the production of spray lacquers and lacquer pens in automobile colours.

"Auto-K" was and still is the epitome of simple and fast paintwork repairs on cars. The term "Paint workshop in a can" has made its mark in professional circles. Since then, the company Peter Kwasny GmbH, which was founded in 1964, has played a significant role in the rapid development of the paint spray field for several decades.

At the end of the 90s, a milestone was set in paint spray technology, which again significantly changed the paint spray world: the launch of the patented spray lacquer system "SprayMax" - a revolutionary invention. This innovative aerosol technology combines the mobility and flexibility of a spray paint can with the application properties of a professional spray gun. The SprayMax program initially kicked off with individual products but now comprises a complete painting system, the SprayMax PaintRepair System. All the products, colours and applications required for professional paint repair work are available in the SprayMax range.

The result: the innovative SprayMax Technology - Made in Germany.

Once again, the company Peter Kwasny GmbH has underscored its position as the innovation and technology leader in the market for paint spray cans and taken new paths in the market – worldwide.

More information at www.spraymax.com

SprayMax benefits

- Unique paint spray can technology, including 2-component technology- Repair paints or original paints of other paint systems- Fast and cost-effective paintwork repairs for minor damage- Diverse application fields (e.g. commercial vehicles, industry, rail, trucks, aero a.o.)- The whole painting process can be performed with SprayMax aerosols- Professional painting results compared to a spray gun- Not dependent on one particular work environment, SprayMax is mobile and flexible- Not dependent on painting cabins, spray guns, compressors and connections- No tooling or cleaning time required- Satisfies the future VOC*-standards

* VOC = Volatile Organic Compound(s) = General collective term used for volatile organic compounds in a paint

Page

Aerosol Technology

Industry paint structure

4-7

8-9

Surface preparation

Primers / fillers

Body filler

Fillers

Basecoats and top coats (FillClean® / Fill In systemes)

Top coats (Ready Mix)

Clear coats and spot-blenders

10

11-12

13

14

15-19

20

21

22-23

24-25

26-27

28-29

30-31

Paint Repair: Industry Universal

Paint Repair: Rail solvent based

Paint Repair: Rail water-borne

OEM Line Repair

Product range - Technical Specifications

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Aerosol Technology Aerosol Technology

Constant Pressure

Atomization

Summary

Comparison between the atomization of a spraygun vs SprayMax*

For the gun application, the air is located outside the paint particles leaving out from gun-nozzle, the paint is exploding like a ball, moving forward in a radial way with an increasing ball and with strong contamination of the atmosphere around – which has to be cleaned. SprayMax sprays completely different: The propellant is solved in the paint particles und when they leave the nozzle, the atomization continues further until the surface is reached. On one side, at the beginning of the spraying there are bigger, heavier particles, moving more directly straight forward. With the ongoing atomization, a smooth coating results on the surface. In addition, we see sharp corners of the spray fan keeping the paint together.

SprayMax is a professional 1K and 2K Aerosolsystem with advantage for small damage repair and maintenance. The performance considering quality is guaranteed comparable to the OEM quality.Spraymax is used in all paint market segments – automotive in line repair, refinish PBE market, genereral industrial market and in some parts of architectural applications!

* Reference: Report Frauenhofer Institut für Produktionstechnik und Automatisierung (IPA), Stuttgart

Pressure process and output rate*

An important argument for a smooth coating is the constant pressure during the application process.Based on the total formulation with the propellant and the correct combination, the pressure of the SprayMax aero-sols is constant until the can is empty.All SprayMax 1K and 2K aerosols perform a constant pressure (red line) and output rate (blue line).

spray patternstandard aerosol

spray patternSprayMax

spray patternspray gun

Comparison of spray patterns

A paint spray can changes the painting world

The benchmark in the professional painting world is the result achieved with a pneumatic spray gun. Up to a few years ago, no one believed paint spray cans could match the properties of pneumatic tools, as spray cans were seen as DIY articles. The market started developing alternative and cost-effective repair methods for which the suitable paint repair system was lacking – and this is where the patented SprayMax aerosol technology came into its own. Its years of suc-cess in the car paintwork repair field have allowed this revolutionary technology to gradually take over other painting applications. SprayMax achieves painting results that can hold their own with results achieved in paint workshops.

The core of our system is the revolutionary and multiple-patented SprayMax aerosol technology that produces a paint finish comparable to a spray gun. The combination of our special propellant formula and innovative spray head and valve technology produces a wide-angle spray similar to a spray gun, but with much less overspray resulting in excel-lent transfer efficiency.

2K Epoxy primer filler

Overspray:

spray gun

spray can

spray can

spray gun

Substrat

Spray gun 2K Clear coat

SprayMax 2K Clear coat

1K Clear coat 2K Clear coat

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Aerosol Technology Aerosol Technology

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2K Technology

2K instructions for use

Definition SprayMax 2-Component technology • SprayMax 2-component technology means 2 components, paint and hardener, in one spray aerosol

• The hardener is integrated in a separate container

• Paint to catalyst (hardener or crosslinker) is possible from 3:1 till 10:1 with an optimum of 4:1

• The hardener is activated or released with the push of a button and mixed with the paint material

• In comparison to the liquid paint, the potlife is 2 to 3 times longer, in some cases several days

1. Check the item. Make sure that you have the right product. If the wrong product is accidentally activated, the aerosol will be useless if it is not subsequently used until the potlife.

2. Thoroughly shake the aerosol for two minutes before from once you hear the agitator balls in the aerosol hitting off each other.

3. Remove the red push button from the cap and place on the pin in the bottom of the aerosol without tilting it. Place the aerosol on a stable, horizontal surface with the cap pointing downwards.

4. Activate the aerosol. Prime the aerosol by applying even, vertical pressure. Listen for a clicking noise. Please press just once.

5. Dispose of the red button in the trash so that you can tell activated aerosols from non- activated ones if using more than one aerosol.

6. Write the date and time of activation on the label. The pot life specified in the Technical Data Sheets applies at an ambient temperature of 20°C. The pot life will vary depending on the ambient temperature. Lower temperatures will extend the potlife, while higher temperatures will reduce it.

7. Thoroughly shake the aerosol for two minutes to properly mix the activator with the paint.

8. Perform a trial spray and check the product. When performing your trial spray, check whether the aerosol is spraying cleanly and evenly. For colour aerosols, check the colour.

9. Clean the valve. When you are finished working you must empty the valve with the spray head pointing downwards. Spray until only propellant leaves the nozzle.

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SprayMax can equipment

New colour code systemThe SprayMax products are sorted into groups to match the processing steps and are also been colour coded (better overview / less risk of confusi-on / better arrangement of storage in the paint room).

Colour code ringFirmly fixed to the can (no risk of con-fusion e.g. as in the past when the coloured cap was lost or accidently swapped).

Processing information / pictogramsThe processing steps and the technical data are shown as pictograms directly on the label (faster overview of the technical data, as a supplement to the online technical in-formation sheet).

Variator spray nozzleSpray nozzle can be steplessly adjusted horizontally, vertically and with regard to the size of the spray pat-tern (less overspray, less consumption, less masking work or follow-up work required).

Transparent capReplaces the coloured cap and al-lows the user to see the colour code ring.

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Clear coat / Blender30-50 µm

Top coat15-20 µm

Filler30-40 µm

Primer/Cathodic Dip Painting18-25 µm

Industry Coatings

Base coat 15-20 µm

Metal / Plastic

2K Wash primer2K Epoxy primer filler

2K DTM Filler2K Polyester Spray Putty

2K Fill In2K Top coat

2K Clear coat

1K AC Primerfiller

1K Anti-Corrosion primer

1K FillClean solvent and water basecoats

1K FillClean solvent and water basecoats

Blender thinner

Top coatBase and Clear coat

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Surface preparation Primers / fillers

Antistatic spray

Silicon remover

ApplicationSpecial spray to reduce electrostatic char-ging of plastic surfaces to eliminate the adhesion of dust, dust inclusions and fluff particles. The excellent deep-cleaning effect removes all substances that impair adhesion and, at the same time, improves the adhesi-on properties. However, it is no substitute for the cleaning effect of a silicon remover.

Advantages• Eliminates electrostatic charging • Deep-cleaning effect • Improves the adhesion properties for the application of the paint • First rate yields thanks to even application • Antistatic effect lasts for approx. 40 minutes, then the process needs to be repeated

ApplicationRich in active ingredients, mild cleaning agent for the efficient removal of silicone, grease, oil, wax, dirt, tar, and soot. This high quality silicone remover has excel-lent cleaning and degreasing propertiesand improves the adhesion to any paint coat. The product is used for the applica-tion of solventbased paints.

Advantages• Strong cleaning and degreasing effect• Increases adhesion• Maximum yield• Uniform distribution• One light, thin spray is all you need• High penetration depth on plastic parts

Art.No. / Color

680 090transparent

Art.No. / Color

680 096 transparent

1 light spray pass wipe with a dry & clean cloth

grey grinding pad1 spray pass wipe with a dry & clean cloth

1K Anti-Corrosion primer

ApplicationCorrosion protection primer with very good adhesion properties. Suitable for bare, sanded and unsanded surfaces. Cannot be retouched with polyester ma-terials.

Advantages• Excellent corrosion protection• Very good adhesion• Welding test certificate: "repels" welding beads• Can also be used on paint coatings

Art.No / Color

680 001red brown

2 - 3 spray passes

each approx.10 -15 μm

flash off time:3 - 5 min

overcoatable:10 -15 min / 20°C

15 - 60 min/20°CIR: 7 min

P400 - P500P800

1K Primer Filler

Art.No / Color

in processolive-grey

ApplicationCan be used as a wash primer with very good adhesion properties or as a filler pri-mer with very good filling volume depen-ding on the thickness of application.

Advantages• Excellent corrosion protection• Dries very quickly• Different colour graduations reduce the amount of paint needed and deliver good colour accuracy• Welding test certificate: "repels" welding beads• Can be painted over with all conventional 1K basecoat and 2K topcoat systems

2 - 3 spray passes

each approx.10 - 15 μm

flash off time:3 - 5 min

overcoatable:10 -15min / 20°C

60 min / 20°C30 min / 60°C

IR: 7 min

P400 - P500P800

2K Wash primer

Application2 component primer for fast insulation of sanded-through areas as part of car re-pair paintwork. For cleaned and sanded surfaces such as steel, aluminium, har-dened surfaces, 2K surfacer compounds and old paintwork.

Advantages• Very good adhesion• Excellent anti-corrosion protection, in particular on aluminium• Fast process times thanks to fine Atomisation with minimum overspray• Fast drying• Can be painted over with all standard 1K and 2K acrylic fillers as well as 2K Top coats• (Do not overcoat with water-based paints or 2K epoxy primer surfacers. Do not overcoat with 2K UP putties.)

Art.No / Color

680 029olive-grey

1-2 spray passes 10-15 μm

flash off time:5 min

10 min / 20°C25 min / 20°C

Potlife:96h / 20°C

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Primers / fillers Body filler

2K Polyester Spray Putty

Application2K Polyester Spray Putty has excellent filling properties to cover deep cavities, scratches, uneven surfaces. Due to its good sagging resistance, high filmbuild on vertical substrates are achievable with few coatings in a short time.

Advantages• High filling properties with good leveling• High filmbuild achieved with few coating steps• Quick drying• Very good adhesion on many substrates• Peroxide catalyzed

Art.No. / Color

in processgrey

2 spray passes165 μm

flash off time: 20 min

Sandable: 5h / 20°C or

30 min / 60°C

P180-500

2K E-Coat Primer

ApplicationFor the isolation of sand-through areas or other bad spots in a cathodic electropho-retic coating. Matches the colour shade and gloss of a convenient black catapho-retic coating, e.g. BASF Cathoguard CG 570/80.

Advantages• Very good adhesion to black cataphoretic coatings.• Very fine atomization and minimum overspray• Heat-resistant up to 200 °C (25 minutes)• Can be overcoated with powder paints

Art.No / Color

680 028black

2 spray passes flash off time:5 min

4 min / 20°C17 min / 20°C

Potlife:6,5 h / 20°C

2K Epoxy primer filler

ApplicationUniversal 2K epoxy primer filler for all problematic surfaces, for example metal, non-ferrous metal, galvanized sheet steel, or anodized aluminium.

Advantages• Excellent adhesion and corrosion protection properties, including on critical surfaces such as aluminium• Long processing time: approx. 4 working days at 20°C• Excellent full curing and very smooth flow• Outstanding isolating effect, in par- ticular against infiltration by water• Can be painted over with all con- ventional 1K basecoat and 2K top- coat systems, as well as levelled over with polyester materials

Art.No / Color

680 032beige

680 033grey

680 034black

2 - 3 spray passes

each 30 μm

flash off time:10 - 15 min;

overcoatable:15 min - 12h/20°C

12 h / 20°C30 min / 60°CIR: 20 - 30 min

P400 - P500P800

Potlife:4 days / 20°C

2K Express primer filler

ApplicationUniversal high-filling and fast-drying 2K primer-filler. Highly suited for top-quality spot-repairs of filled areas and areas san-ded through to the metal surface.

Advantages• Very high layer thickness• Very fast drying• Very easy to sand• With corrosion protection• High mechanical resistance

Art.No / Color

680 039grey

2 - 3 spray passes

each approx. 40 μm

flash off time:5 – 10 min

50 min / 20°C, IR: 10 min

P400 - P500; P800 - P1000

Potlife:24h / 20°C

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Fillers Basecoats and top coats

2K Acrylic filler

2K DTM Filler

ApplicationDirect to metal filler. Is suitable for filling of KTL-primed parts without prior sanding then. Also suitable for KTL-primed parts with sand through areas. Can be topcoa-ted wet-on-wet directly with base-or top-coats.

Advantages• Can be processed using the wet-on-wet method• Very good adhesion and flow properties • Highly recommended for large surfaces • New KTL (cathodic dip painting) parts do not need to be sanded first• No intermediate sanding required

Art.No. / Color

in processgrey

1 - 2 spray passes

each 20 - 25 μm

flash off time: 5 – 10 min;

overcoatable: 20 - 90 min

4 min Potlife: 8h / 20°C

ApplicationProfessional very fast-drying filler with ex-cellent filling capacity, outstanding flow, and very effective isolation for old paint jobs. Preprime large sanded-through spots, for example using filler primer.

Advantages• High layer thickness and very good pore filling • Very good flow• Maximum mechanical strength• Very good isolating effect• Very good, easy sandability• Dries very quickly, ideally suited to IR drying• Can be used as a wet-on-wet filler• Can be painted over with all conventional 1K basecoat and 2K topcoat systems, particularly suited to water-borne basecoats

Art.No. / Color

680 035white680 036grey680 037black

684 036grey

2 - 3 spray passes

each approx. 20 μm

flash off time: 5 -10 min

overcoatable: 10 - 15 min/20°C

3-4 h / 20°C, IR: 25 min

P600 - P1000P800 - P1200

Potlife: 24h / 20°C

250 ml

1K AC Primerfiller

ApplicationAcrylic filler with good stability, faster drying and excellent dry-sanding proper-ties. Ideal for spot repairs. Can be used on steel, galvanised steel, aluminium and various plastics.

Advantages• Excellent filling properties• Good stability• Excellent dry-sanding properties• Can be painted over with all standard 1K base coats and 2K top coat systems; especially suitable for water-based paints

Art.No. / Color

680 280light grey

680 282medium grey

680 281dark grey

2 - 3 spray passes

each approx. 20 μm

flash off time: 5 min

overcoatable: 10-15 min / 20°C

15 min / 20°C, IR: 3 min

P400 - P500P800

ink muffs essie

FillClean® Aerosol System

FillClean® System

Spray paint cans technology for all paint systems and paint manufacturers

• 1K FillClean for water-based paints• 1K FillClean for solvent-based paints• 2K FillClean for Medium Solid top coats• 2K FillClean for High Solid top coats

Spray paint cans technology for everyone

• Automotive• Industry

• Paint industry• Paint manufacturer• Processers

1K water-borne-, 1K solvent-based-, 2K solvent-based-

Available for the most common

paint systems in Europe

1K FillClean System

water-borne

1K FillClean System

solvent-based

2K FillClean System

solvent-basedMedium Solid / High Solid

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Basecoats and top coats Basecoats and top coats

FillClean® Aerosol Filling Machine

ApplicationFillClean is a pneumatic aerosol filling ma-chine for refillable Kwasny aerosols, for solvent- and water-borne based paint of automotive paint manufacturers.

Included in delivery• FillClean Filling Machine• FillClean Filling Cylinder with integrated cap remover *picture similar

Advantages• Easy to operate• No cleaning and no waste• Non-toxic to health and skin• Space-saving and simplifies the task at hand• Compliant with VOC regulations• Simple and reliable in use• Low investment costs• Added benefit through colour indication on the cap• Every desired tone can be filled in the nuance of choice

Art.No.

990 245

FillClean® Filling Machine - Technical data• Pneumatic operating principle• Diameter 132 mm• Height 366 mm• Door height 123 mm• Unladen weight 4 kg• Total weight 4,23 kg• Filling cylinder Diameter 135 mm Height 65 mm• Capacity 100 ml• Filling pressure 7-9 bar/100-130 psi• Breaking point 60 bar/approx. 870 psi• Usage temperature +5°C until +50°C (+41 until +122 degrees F)

NoteAn important technical modification has been performed on the FillClean filling device. An original colour tone can only be filled using the inserted filling pad. The new FillClean filling de-vice has been equipped with the cor-responding safety mechanism.

You will find further information on using the FillClean filler in our FillClean brochure (article no.: 992 305) or our FillClean instructions for use.

*

FillClean® set of caps

ApplicationThe FillClean set of caps is required to ensure the no-mess filling of the SprayMax 2K FillClean aerosols.

Art.No. / VE

990 246

VE = 6

FillClean® fixing plate

ApplicationThe FillClean mounting plate is used for the safe mounting of the FillClean machine. It provides a better stability of the FillClean machine and a safe guidance of the air tube.

Art.No. / VE

990 242

VE = 1

2K Cap

Can cap with integrated 2K release button, an additional filling cap and the adapter ring (Set 6 units, Art.No. 990 246) are required for filling with the FillClean® machine.

1K FillClean® Cap

The aerosol is equipped with a FillClean® cap which has to be used for filling the aerosol with paint using the FillClean® machine.

1K Fill In Cap

Standard can cap, an additional filling cap (Set 6 units, Art.No. 990 246) is required for filling with the FillClean® machine.

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Basecoats and top coats Basecoats and top coats

1K FillClean®/Fill In for 1K water-borne basecoats

Art.-No. for FillClean® version

1K FillClean®/Fill In for 1K solvent basecoats

2K Fill In for 2K solvent-based top coats

2K Cap

Can cap with integrated 2K release button, an additional filling cap and the adapter ring (Set 6 units, Art.No. 990 246) are required for filling with the FillClean® machine.

1K FillClean® Cap

The aerosol is equipped with a FillClean® cap which has to be used for filling the aerosol with paint using the FillClean® machine.

1K Fill In Cap

Standard can cap, an additional filling cap (Set 6 units, Art.No. 990 246) is required for filling with the FillClean® machine.

Manufacturer ProductSeries

BSeries

CSeries

D Series

EOther

DuPont Refinish Cromax 682077

680077

DuPont Refinish Cromax Pro 682355

680355

Glasurit Reihe 90 682077

680077

Lesonal Basecoat WB *

PPG Envirobase 682078

680078

RM Onyx HD 682077

680077

Sikkens Autowave MM 682076

680076

Spies Hecker Permahyd Hi-Tec 480 682355

680355

Standox Standoblue 682355

680355

Manufacturer Product Other

BASF 1K Salcomix Alkyd 320,321,309 *

BASF 1K Salcomix Nitro 319,310 *

DPC Solutions PercoTop KH *

DPC Solutions PercoTop NKL *

Universal for all other solvent based paintsystems

682071

680071

Manufacturer ProductSeries

ESeries

GSeries

HSeries

ISeries

KSeries

MSeries

NOther

DuPont Coating S. PercoTop PUR 2K HS Topcoat 9675 680 313

DPC Solutions PercoTop PUR MATT, Stoneship 540, Mio, EP *

DPC Solutions PercoTop Acryl 100 *

DPC Solutions PercoTop 611 *

DPC Solutions PercoTop NKL *

DPC Solutions PercoTop PUR *

DPC Solutions PercoTop 449 *

Glasurit 2K CV Topcoat Series 58, 68 *

Glasurit HS Topcoat Series 22 680 312

Lesonal HS 420 *

Lesonal CT Super Thane 2K S2000 Topcoat 680 088

MaxMeyer UHS Duralit Extra Series 110; Series 150 680 084

PPG PPG Delfleet 2K UHS Topcoat 680 086

RM UNO HD 680 312

Selemix Selemix 7-53X PUR Direct 680 089

Selemix 2K Pur Direct 7-53 X *

Selemix 2K Acryl 7-1XX *

Spies Hecker 2K PUR Topcoat Series 570 680 310

Standox Multimix 2K PUR Topcoat 680 310

* 1K / 2K formulation has already been developed and can be delivered by request. Please contact our Salesdepartment.

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Clear coats and spot-blendersTop coats (Ready Mix)

CoatingPaint

ChemstryProduct Art.No.: Color / gloss

Primer AC (Acid cured)

2K Wash primer 680029684029

olive grey, mat

Primer filler Epoxy(Epoxid resin)

2K Epoxy primer filler 680032680033680034

beige, mat grey, mat black, mat

PUR(Poly urethane resin)

2K DTM filler 684260 684261

light grey, mat black, mat

Top coats PUR(Poly urethane resin)

2K Top coats, black on demand

black, mat black, satin gloss black, gloss

PUR(Poly urethane resin)

2K Top coats, blue on demand

blue, gloss

PUR(Poly urethane resin)

2K Top coats, red on demand

red, gloss

PUR(Poly urethane resin)

2K Top coats, orange on demand

orange, gloss

PUR(Poly urethane resin)

2K Top coats, light orange

on demand

light orange, gloss

PUR(Poly urethane resin)

2K Top coats, grey on demand

grey, satin gloss

PUR(Poly urethane resin)

2K Top coats, alu on demand

alu, satin gloss

Clear coats PUR(Poly urethane resin)

2K Clear coat 680061 680065 680067

high gloss mat satin gloss

Blender thinner

ApplicationBlend thinner is a special product for ho-mogenous paint transitions in the blen-ding area of 1K/2K clear coats as well as of 2K topcoats with outstanding blending results. The blender thinner is used imme-diately after the clear-/ topcoat is applied.

Advantages• Seamless edge transitions in the blending area• Superior solving ability• No colour deviations• Dries to a matt finish, must be polished• Specially for polishing• Can be polished without edges• Ideal for repair paint jobs and spot repairs

Art.No. / Color

680 093transparent

2 - 3 very lightspray passes

12 h / 20°CIR approx. 15 min

2K Clear coat

Application2K clear coat with very high chemical, gasoline, and weathering resistance for high-quality and longterm sealing of re-pair paint jobs and new paint jobs on cars and motorcycles.

Advantages• Maximum resistance to abrasion and scratching• Very smooth flow• Lasting high gloss• Very good polish ability• No colour deviation• Outstanding painting surface• Suitable even at higher ambient temperatures• Ideally suited for large surfaces

Art.No. / Color

680 061transparent

1 - 2 spray passes

each 30 μm

flash off time:10 - 15 min

/ 20°C

12 h / 20°C40 min / 60°C

Potlife:48h / 20°C

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PaintRepair Systems

Damage zone A (subordinate) Damage zone B (visible)

Metal / Aluminium / Old paint coat

Diameter of the paint damage approx. 2 cm to DIN A3 (30 x42 cm) [plus touch-up zone]

2K Wash Primer

2K DTM Primer Filler

Universal Filler Putty

2K DTM Primer Filler

2K Topcoat

2K Wash Primer

2K DTM Primer Filler

2K Topcoat

Blender Thinner

Depending on the train model and damage location in addition, for better appearance

2K Wash Primer

2K Topcoat

2K Topcoat

Damage / repair zone

Material / substrate

Damage size

Type of damage

Repair structure

• Fast processing time• Strong corrosion protection• High quality grade • Sufficient optical grade

• Fast processing time• Strong corrosion protection• High quality grade• High optical grade

Repair requirement profile

Art.No.: 680 029 Art.No.: 680 029 Art.No.: 680 029

Art.No.: 684 261 Art.No.: 684 261

on demand

Art.No.: 684 261Art.No.: 680 093

Blender Thinner

Depending on the train model and damage location in addition, for better appearance

Art.No.: 680 093

* Top coat: According the requirments / specification

*

*

*

*

Damage without corrosion

Damage with corrosion

Damage slight depth

Damage great depth

2 3 41

Subjects of Paint Repair:outdoor

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PaintRepair System Rail

Damage zone A (subordinate) Damage zone B (visible) Damage zone SPECIAL (visible)

Metal / Aluminium / Old paint coat GFK

Diameter of the paint damage approx. 2 cm to DIN A3 (30 x42 cm) [plus touch-up zone]

Damage without corrosion

Damage with corrosion

Damage slight depth

Damage great depth

Damage without new application

2K Wash Primer

2K Wet-in-Wet Filler

Universal Filler Putty

2K Wet-in-Wet Filler

2K Topcoat

2K Wash Primer

2K Wet-in-Wet Filler

2K Topcoat

2K Wash Primer

2K Topcoat

2K Topcoat

Universal Filler Putty

2K Wet-in-Wet Filler

2K Topcoat

Damage / repair zone

Material / substrate

Damage size

Type of damage

Repair structure

2 3 4 5

2K Epoxy Primer

• Fast processing time• Strong corrosion protection• High quality grade • Sufficient optical grade

• Fast processing time• Strong corrosion protection• High quality grade• High optical grade

• Fast processing time• High quality grade• High optical grade Repair requirement profile

2K Wet-in-Wet Filler

1

alternative

Blender Thinner

Depending on the train model and damage location in addition, for better appearance

Blender Thinner

Depending on the train model and damage location in addition, for better appearance

Blender Thinner

Depending on the train model and damage location in addition, for better appearance

Paint Repair:solvent based

(Alternative DTM Filler) (Alternative DTM Filler)

(Alternative DTM Filler)

(Alternative DTM Filler)

(Alternative DTM Filler)

Page 24 Page 25

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PaintRepair System Rail

Damage zone A (subordinate) Damage zone B (visible)

Metal / Aluminium / Old paint coat Wood/GFK/plastic/metal

Diameter of the paint damage approx. 2 cm to DIN A3 (30 x42 cm) [plus touch-up zone]

Primer

Universal Filler Putty

Topcoat

Primer

Filler

Blender Thinner

Depending on the train model and damage location in addition, for better appearance

Primer

Topcoat PUR

Topcoat PUR

Damage / repair zone

Material / substrate

Damage size

Type of damage

Repair structure

5

• Fast processing time• Strong corrosion protection• High quality grade • Sufficient optical grade

• Fast processing time• Strong corrosion protection• High quality grade• High optical grade

• Fast processing time• High quality grade• High optical grade Repair requirement profile

Filler

2K Fill In W Primer 2K Fill In W Primer 2K Fill In W Primer

2K Fill In W Topcoat

2K Fill In W Topcoat

2K Fill In Filler 2K Fill In Filler

2K Fill In W Topcoat1K W Blender Thinner

Blender Thinner

Depending on the train model and damage location in addition, for better appearance

1K W Blender Thinner

Damage metal

Damage plastic

6

Filler

Topcoat

2K Fill In W Topcoat

2K Fill In Filler

Filler

Topcoat

2K Fill In W Topcoat

2K Fill In Filler

Indoor

Topcoat Epoxy

2K Fill In W Topcoat

Topcoat Epoxy

2K Fill In W Topcoat

Topcoat

2K Fill In W Topcoat

alternativ

alternativ

Damage without corrosion

Damage with corrosion

Damage slight depth

Damage great depth

2 3 41

Paint Repair:water-borne

Page 26 Page 27

Page 15: PRODUCTS - Spray Max...The combination of our special propellant formula and innovative spray head and valve technology produces a wide-angle spray similar to a spray gun, but with

OEM Line Repair

Line - Car / Different Stations Line - Truck E-Coat Repair

2K Wash primer

2K Epoxy primer filler

E-Coat Repair

1K Primer filler (div. colors)

2K Primer filler

Filler Repair

2K Clear Coat

End of Line

1K Primer

2K Wash primer

E-Coat Repair

2K Top Coat

End of Line / Repair

1K E-Coat

2K E-Coat

Parts

OEM APPROVED OEM APPROVED OEM SUPPLIER PARTS AND PAINT APPROVED

1K Primer filler (div. colors)

2K Primer filler

Filler Repair

Page 28 Page 29

Page 16: PRODUCTS - Spray Max...The combination of our special propellant formula and innovative spray head and valve technology produces a wide-angle spray similar to a spray gun, but with

Product range Repair and maintenance

Instructions for use (see TDS for details)

SprayMax Product-Range

1 spray pass

wipe with a dry& clean cloth

1 light spray pass

2 - 3 spray passeseach approx.10 -15 μm

flash off time: 3-5 minovercoatable:10 -15 min / 20°C

15 - 60 min / 20°CIR: 7 min

1-2 spray pass 10-15 μm

flash off time:5 min

10 min / 20°25 min / 20°

2 spray passes flash off time:5 min

4 min / 20°C17 min / 20°C

2 - 3 spray passeseach 30 μm

flash off time: 10 -15 min; overcoatable:15 min - 12h/20°C

12 h / 20°C30 min / 60°CIR: 20 - 30 min

P400 - P500P800 - P1200

4 days / 20°C

2 - 3 spray passeseach approx.40 μm

flash off time:5 – 10 min

50 min / 20°C,IR: 10 min

2 - 3 spray passeseach 20 μm

flash off time: 5 minovercoatable:10 -15min / 20°C

15 min / 20°C, IR: 3 min

2 - 3 spray passeseach approx.20 μm

3-4 h / 20°C, IR: 25 min

wipe with a dry& clean cloth

1 light spray pass

P400 - P500 P800 - P1000

24h /20°C

1 - 2 spray passeseach 30 μm

flash off time:10 - 15 min/20°C

12 h / 20°C40 min / 60°C

48h / 20°C

2 - 3 very lightspray passes

12 h / 20°CIR approx. 15 min

••••

Surface preparation

Antistatic spray, 680 096

Silicon remover, 680 090

Primers / fillers

1K Anti-Corrosion primer, 680 001

2K Wash primer, 680 029

2K E-Coat Primer, 680 028

2K Epoxy primer filler, 680 032*

2K Express primer filler, 680 039

Body filler

Fillers

1K AC Primerfiller, 680 280*

2K Acrylic filler, 680 035*

Clear coats and spot-blenders

2K Clear coat, 680 061

Blender thinner, 680 093

2 - 3 spray passeseach 15 - 20 μm

flash off time:1 - 5 min / 20°C

8 h / 20°C60 min / 60°CIR approx. 15 min

Top coats

2K Top coats

flash off time: 5-10minovercoatable:10 - 15 min/20°C

grey grinding pad

P400 - P500P800

P400 - P500P800

P600 - P1000P800 - P1200

6,5 h / 20°C

24h / 20°C

48h / 20°C

wipe with a dry& clean cloth

spray pass flash off time drying sanding potlife cleaning

clean valveshake for 2 min

activate 2K

Instruction for use for all products

1 - 2 spray passeseach 20- 25 μm

4 min

•2K DTM Fillerflash off time: 5–10 min; overcoatable: 20 - 90 min

9h / 20°C

2 spray passes165 μm

flash off time:20 min

Sandable: 5h / 20°C or30 min / 60°C

P180-500

•2K Polyester Spray Putty

2 - 3 spray passeseach approx.10 - 15 μm

flash off time: 3-5 minovercoatable:10 -15min / 20°C

60 min / 20°C30 min / 60°CIR: 7 min

1K Primer FillerP400 - P500P800 •

* Other product variants/colours/article numbers, see product descriptions!

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Peter Kwasny GmbH • Heilbronner Straße 96 • D-74831 Gundelsheim • Telefon: +49 62 69 / 95 - 0Telefax: +49 62 69 / 95 80 • [email protected] • www.kwasny.com • www.spraymax.com

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