Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global...
Transcript of Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global...
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Introduction
Denatured alcohol is ethanol (ethyl alcohol) created unfit for human
consumption by adding one or a lot of chemicals (denaturants) to that.
Denaturing refers to removing a property from the alcohol (being able to
drink it), to not with chemicals sterilization or rotten it, therefore denatured
alcohol contains standard ethyl alcohol.
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Denatured alcohol is a cleaning agent, fuel additive, sanding aid,
eradicator, and as a solvent. A variety of additives may be used with ten
percent wood alcohol being a typical alternative. The addition doesn't have
an effect on the chemical makeup of ethanol, however rather creates an
undrinkable solution.
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This denatured alcohol is of 2 types: type a (completely changed alcohol)
and type b (special denatured alcohol). Type B ethyl alcohol is extremely
common for industrial uses. Further, industrial alcohol or denatured
alcohol is created by similar processes as for food-grade alcohol.
The addition doesn't have an effect on the chemical makeup of ethanol,
however rather creates an undrinkable resolution. Additives decrease an
individual’s ability to use distillation or another apply to make a drinkable
version. It’s one in all the simpler to accumulate solvents since it will be
purchased through any merchant who sells painting, degreasing, or general
cleaning supplies
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Denatured alcohol serves many purposes each to individual users and
corporations in varied industries. It’s a good alternative for killing mildew
on surfaces like leather as long because it has not been bleached. For this
application, it should be mixed equally with water to avoid damage to the
surface. The agent is a possibility for removing paint, dirt, or scrap from
wood surfaces. As a solvent, denatured alcohol works well for dissolving
glue, wax, grease, and dirt from multiple surface types. A rag containing
the agent will simply be wont to take away excess glue or existing wax
coatings from finished product like furnishings.
Relates Project: - Alcoholic and Non-Alcoholic Beverages
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Denatured Alcohols/Ethanol Include:
Window Cleaning
Fueling of Small Camping Stoves
Removal of Ink Stains
Pharmaceutical Uses
Pest Extermination
Woodworking
Paint Removal
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Applications:-
Drugs & Pharmaceutical Industry
Organic Chemicals
Solvent and extraction medium
blended with petrol, which is used as a fuel Cosmetics
Cleaner and Solvent
Thinner
Alcohol Fuel
Personal Care and Cosmetics
Others
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Market Outlook
The major factors driving the growth of the market are the rising demand for
ethanol as biofuel, growing to use in beer production and food processing,
and demanding government policies to limit the usage of fossil fuels. On the
flip side, a rise in awareness regarding the unwell effects of alcohol
consumption, and also the advent of hybrid electrical vehicles are doubtless
to hamper the growth of the market
The fuel segment dominated the market and is probably going to grow, as a
result of increased follow of ethanol blending with gasolene across the globe.
The stormy demand to provide ethanol from corn and sugar. North America
dominated the market across the globe, because of increasing regulations
and rising demand for the food process business.
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Denatured Alcohol owing to the eco-friendly attributes and its various
applications in many industries, its market is expected to grow at a
significant demand over the forecast period. Denatured alcohol market is
primarily driven by the increasing demand for its usage within the social unit
and plenty of varieties of industries additionally. There’s a larger would like
for improvement agent in glass industries and sanitizing agent in medical
industries.
Not only in the industries but it is also used in the household items as now-
a-days people are more concerned with health and hygiene, it serves the
purpose in the form of sanitizer. Methanol (methyl alcohol) which is used as
the main additive in the production of denatured alcohol. Methanol is a
byproduct of wood stock but nowadays it is often produced from methane.
This makes denatured alcohol an eco-friendly alternative to other cleaning
products that are clogged with chemicals.
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Global Denatured Alcohol market size will increase to 117200 Million US$
by 2025, from 69900 Million US$ in 2017, at a CAGR of 6.7% during the
forecast period. In this study, 2017 has been considered as the base year
and 2018 to 2025. As large demand of high-end products at home and
abroad, growing number of enterprises enter the business of denatured
alcohol production. But the gross margin of denatured alcohol production is
relatively low because of the industry features. Alcohol used in industries is
denatured alcohol which is usually ethyl alcohol (C2H5OH). This denatured
alcohol is of two types: type a (completely denatured alcohol) and type b
(special denatured alcohol). Type b ethyl alcohol is very common for
industrial uses. Further, industrial alcohol or denatured alcohol is made by
similar processes as for food-grade alcohol.
Relates Books: - Alcohol And Alcohol Based Industries
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Key Players
India Glycols Ltd.
Bajaj Hindusthan Sugar Ltd.
Shree Renuka Sugars Ltd.
Balrampur Chini Mills Ltd.
Mawana Sugars Ltd.
Triveni Engineering & Industries Ltd.
HPCL Biofuels Limited
Jeypore Sugar Company Ltd.
Simbhaoli Sugars Ltd.
BSM Sugar
E.I.D Parry India Ltd.
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Machinery Photographs
FERMENTATION TANK
CENTRIFUGE
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STORAGE TANK
PACKING MACHINE
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Project at a Glance
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing
Propose
d Total
Land & Site
Development Exp. 0.00 127.00 127.00Capital 0.00 657.67 657.67
Buildings 0.00 796.00 796.00Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 1201.001201.00
Other Type Share
Capital 0.00 0.00 0.00
Motor Vehicles 0.00 15.00 15.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 162.50 162.50Cash Subsidy 0.00 0.00 0.00
Technical Knowhow
Fees & Exp. 0.00 80.00 80.00
Internal Cash
Accruals 0.00 0.00 0.00
Franchise & Other
Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 1973.02
1973.0
2
Preliminary& Pre-
operative Exp 0.00 5.00 5.00Debentures / Bonds 0.00 0.00 0.00
Provision for
Contingencies 0.00 105.00 105.00
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money -
Working Capital 0.00 139.19 139.19
TOTAL 0.00 2630.692630.69TOTAL 0.00 2630.69
2630.6
9
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Project at a Glance
Year Annualised Book
Value
Debt Divide
nd
Retained
Earnings
Payou
t
Probabl
e
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
USD USD USD USD USD % USD % USD %
1-
2 445.91 904.01
455.9
1
2400.0
0 0.00 100.00
445.9
1 0.00 445.91 1.00 0.00
2-3 741.211139.42
1197.
12
1800.0
0 0.00 100.00
741.2
1 0.00 741.21 1.00 0.00
3-4
1029.7
1 1376.40
2226.
82
1200.0
0 0.00 100.00
1029.
71 0.00
1029.7
1 1.00 0.00
4-5
1306.6
3 1608.96
3533.
45 600.00 0.00 100.00
1306.
63 0.00
1306.6
3 1.00 0.00
5-6
1569.3
6 1833.46
5102.
81 0.00 0.00 100.00
1569.
36 0.00
1569.3
6 1.00 0.00
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Project at a Glance
Year D. S. C. R. Debt
/ -
Depos
its
Debt
Equit
y as-
Equit
y
Total
Net
Worth
Retur
n on
Net
Wort
h
Profitability Ratio Assets
Turno
ver
Ratio
Curre
nt
Ratio
Indivi
dual
Cumul
ative
Over
all
GPM PBT PAT Net
Contr
ibutio
n
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initi
al 3.00 3.00
1-
2 1.33 1.33 1.66 1.66 2.20
15.3
5% 7.98%
6.00
%
2461.
66
50.34
% 1.64 0.94
2-
3 1.63 1.47 0.82 0.82 1.24
18.5
3%
12.74
%
8.54
%
2860.
93
50.15
% 1.81 1.30
3-
4 1.98 1.63 1.98 0.37 0.37 0.69
20.6
6%
16.06
%
10.39
%
3269.
37
50.14
% 1.85 1.76
4-5 2.41 1.80 0.13 0.13 0.39
22.0
7%
18.39
%
11.72
%
3677.
81
50.14
% 1.80 2.28
5-6 2.91 1.98 0.00 0.00 0.21
22.9
8%
20.02
%
12.66
%
4086.
25
50.14
% 1.70 4.21
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Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 55.78%
Total BEP (% of Installed Capacity) 60.04%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 25.88%
Payback Period of the Project is ( In Years )
2 Years 3
Months
Fixed Assets Coverage Ratio ( No. of times ) 5.946
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1. What is Denatured Ethanol Manufacturing industry ?
2. How has the Denatured Ethanol Manufacturing industry performed so far and how will it perform in the coming years ?
3. What is the Project Feasibility of Denatured Ethanol Manufacturing Plant ?
4. What are the requirements of Working Capital for setting up Denatured Ethanol Manufacturing plant ?
Major Queries/Questions Answered in the
Report?
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5. What is the structure of the Denatured EthanolManufacturing Business and who are the key/majorplayers ?
6. What is the total project cost for setting upDenatured Ethanol Manufacturing Business?
7. What are the operating costs for setting upDenatured Ethanol Manufacturing plant ?
8. What are the machinery and equipmentrequirements for setting up Denatured EthanolManufacturing plant ?
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9. Who are the Suppliers and Manufacturers of Plant& Machinery for setting up Denatured EthanolManufacturing plant ?
10. What are the requirements of raw material forsetting up Denatured Ethanol Manufacturing plant
?
11. Who are the Suppliers and Manufacturers of Rawmaterials for setting up Denatured EthanolManufacturing Business?
12. What is the Manufacturing Process of DenaturedEthanol ?
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13. What is the total size of land required for setting upDenatured Ethanol Manufacturing plant ?
14. What will be the income and expenditures forDenatured Ethanol Manufacturing Business?
15. What are the Projected Balance Sheets ofDenatured Ethanol Manufacturing plant ?
16. What are the requirement of utilities andoverheads for setting up Denatured EthanolManufacturing plant?
17. What is the Built up Area Requirement and cost forsetting up Denatured Ethanol ManufacturingBusiness?
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18. What are the Personnel (Manpower)Requirements for setting up Denatured EthanolManufacturing Business?
19. What are Statistics of Import & Export forDenatured Ethanol ?
20. What is the time required to break-even ofDenatured Ethanol Manufacturing Business?
21.What is the Break-Even Analysis of DenaturedEthanol Manufacturing plant?
22.What are the Project financials of DenaturedEthanol Manufacturing Business?
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23. What are the Profitability Ratios of DenaturedEthanol Manufacturing Project?
24. What is the Sensitivity Analysis-Price/Volume ofDenatured Ethanol Manufacturing plant?
25. What are the Projected Pay-Back Period andIRR of Denatured Ethanol Manufacturing
plant?
26. What is the Process Flow Sheet Diagram ofDenatured Ethanol Manufacturing project?
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27. What are the Market Opportunities for settingup Denatured Ethanol Manufacturing plant?
28. What is the Market Study and Assessment forsetting up Denatured Ethanol Manufacturing
Business?
29. What is the Plant Layout for setting up DenaturedEthanol Manufacturing Business?
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1. PROJECT LOCATION
1.1. IVORY COAST: COUNTRY PROFILE & GEOTECHNICAL SITE
CHARACTERIZATION
1.1.1. General
1.1.2. Language
1.1.3. Geography
1.1.4. Demographics
1.1.5. Administration
1.1.6. Map
1.1.7. Climate
1.1.8. Natural Resources
1.1.9. Economy
1.1.10. Transport Infrastructure
2. INTRODUCTION
3. USES
4. MARKET SURVEY
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5. EXPORT & IMPORT: ALL COUNTRIES
5.1. EXPORT: ALL COUNTRIES
5.2. IMPORT: ALL COUNTRIES
6. PRESENT MANUFACTURERS
7. TOXICITY
8. FORMULATIONS
9. SPECIALLY DENATURED ALCOHOL
9.1. ETHANOL AS A FUEL
9.2. PROPERTIES
10. DENATURED ALCOHOL
10.1. SPECIFICATIONS
10.2. APPLICATIONS
11. FUEL ETHANOL STANDARD SPECIFICATIONS
12. RAW MATERIAL
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13. VARIETIES OF MOLASSES
14. MANUFACTURING PROCESS
14.1. MEDIA COMPOSITION
14.2. FERMENTATION
14.3. FRACTIONAL DISTILLATION
14.4. DISTILLATION PROCESS
14.5. STILLAGE PROCESSING
14.6. DEHYDRATION PROCESS
14.7. STORAGE AND SHIPPING
15. PROCESS FLOW DIAGRAM
16. SUPPLIERS OF RAW MATERIAL
17. SUPPLIERS OF PLANT & MACHINERY
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18. PHOTOGRAPHS/IMAGES FOR REFERENCE
18.1. PRODUCT PHOTOGRAPHS
18.2. MACHINERY PHOTOGRAPHS
18.3. RAW MATERIAL PHOTOGRAPHS
19. PLANT LAYOUT
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Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
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• Annexure 5 :: Projected Balance Sheets
ROI (Average of Fixed Assets)
RONW (Average of Share Capital)
ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
Variable Cost & Expenses
Semi-Variable/Semi-Fixed Expenses
Profit Volume Ratio (PVR)
Fixed Expenses / Cost
B.E.P
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• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/
Items
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• Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit
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• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses
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• Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P &
M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV
(Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV
(P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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• This report helps you understand the viability of the project by
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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Denatured Ethanol .” provides an insight
into Denatured Ethanol market in India with focus on uses and
applications, Manufacturing Process, Process Flow Sheets, Plant
Layout and Project Financials of Denatured Ethanol project. The
report assesses the market sizing and growth of the Indian
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or while venturing into new business, entrepreneurs are often
faced with the dilemma of zeroing in on a suitable product/line.
And before diversifying/venturing into any product, they wish to
study the following aspects of the identified product:
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
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Business Plan & Investment
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NPCS is manned by engineers, planners, specialists, financial experts,
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Our Market Survey cum Detailed Techno Economic Feasibility Report
provides an insight of market in India. The report assesses the market
sizing and growth of the Industry. While expanding a current business or
while venturing into new business, entrepreneurs are often faced with
the dilemma of zeroing in on a suitable product/line.
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And before diversifying/venturing into any product, they wish to study
the following aspects of the identified product:
Good Present/Future Demand
Export-Import Market Potential
Raw Material & Manpower Availability
Project Costs and Payback Period
The detailed project report covers all aspect of business, from analyzing
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Working Capital Requirement, uses and applications, Plant
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New Delhi-110007, India.
Email: [email protected] , [email protected]
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Mobile: +91-9811043595
Fax: +91-11-23845886
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