Production Line Production Line Setup in Knit Setup in Knit

Garments Garments Manufacturing Manufacturing

FactoriesFactories

Southeast University Department Of Textile

EngineeringI/A 251,252 Tejgaon Dhaka Bangladesh

Prepared By : Mazadul Hasan sheshirID: 201000040000813th Batch Wet Processing Technology Email: mazadulhasan@yahoo.comSoutheast University

IntroductionIntroduction

Every kind of industries maintains a proper Every kind of industries maintains a proper sequence to the production of certain sequence to the production of certain products. From raw material to the final products. From raw material to the final product there is a sequence of production. product there is a sequence of production. Therefore mills & industries follow a definite Therefore mills & industries follow a definite rule to set up their machineries in proper rule to set up their machineries in proper order. Garment Industries also follow a order. Garment Industries also follow a sequential procedure in production of sequential procedure in production of garments. Now, a medium production garments. Now, a medium production capacity garment industry can produce at capacity garment industry can produce at least 5000 pcs of garments. Without least 5000 pcs of garments. Without maintaining proper procedure, it would not maintaining proper procedure, it would not be possible. be possible.

Purpose of Successful Production Line Purpose of Successful Production Line SetupSetup

To have the frequent flow of the To have the frequent flow of the production of garments.production of garments.

Minimizes the time for producing a Minimizes the time for producing a garment.garment.

Cost effective way to increase Cost effective way to increase productionproduction

Decreases the amount of labour to Decreases the amount of labour to carry completed materials of one carry completed materials of one section to the another section.section to the another section.

Industrial Flow Chart of Making a Complete Industrial Flow Chart of Making a Complete

GarmentGarment Drawing/Sketch

Grading

SewingSorting

or BundlingCutting

Fabric Spreading

PackingFinal

Inspection

Production Pattern

CostingApproved

Sample

Sample Making

Working Pattern

Basic BlockBasic

Manufacturing Difference

Marker Making

Ironing & Finishing

Cartoning

Illustration of a Basic T-Illustration of a Basic T-ShirtShirt

Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt Basic T-Shirt

Wo

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g P

art

of

T-S

hir

tW

ork

ing

Par

t o

f T

-Sh

irt M

/cs Used

to W

ork W

ithM

/cs Used

to W

ork W

ith

ShouldShoulder Joiner JoinShoulder Shoulder

Top StitchTop Stitch

Sleeve Sleeve joinjoin

ShouldShoulder Joiner JoinArm hole Arm hole Top StitchTop Stitch

OverlocOverlockk

FeedLoFeedLockck

OverlLoOverlLockck

FeedLoFeedLockck

OverlocOverlockk

Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt (Cont.)Basic T-Shirt (Cont.)

Wo

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g P

art

of

T-S

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tW

ork

ing

Par

t o

f T

-Sh

irt M

/cs Used

to W

ork W

ithM

/cs Used

to W

ork W

ith

Facing ¼ Facing ¼ Top StitchTop Stitch

Collar Collar MakeMake

Facing Join Facing Join With CollarWith Collar

Zipper Zipper TuckTuck

Collar Collar JoinJoin

LockstiLockstitchtch

LockstiLockstitchtch

LockstiLockstitchtch

LockstiLockstitchtch

LockstiLockstitchtch

Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt (Cont.)Basic T-Shirt (Cont.)

Wo

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g P

art

of

T-S

hir

tW

ork

ing

Par

t o

f T

-Sh

irt M

/cs Used

to W

ork W

ithM

/cs Used

to W

ork W

ith

Zipper Zipper JoinJoinInside Inside Facing Facing

Zipper JoinZipper Join

Collar Collar Inside JoinInside Join

Inside Inside NeckNeckBack Back

Necktop Necktop JoinJoin

LockstiLockstichch

LockstiLockstichch

LockstiLockstichch

OverlocOverlockk

LockstiLockstichch

Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt (Cont.)Basic T-Shirt (Cont.)

Wo

rkin

g P

art

of

T-S

hir

tW

ork

ing

Par

t o

f T

-Sh

irt M

/cs Used

to W

ork W

ithM

/cs Used

to W

ork W

ith

Front Front Facing Facing

Necktop Necktop StitchStitch

Zipper Zipper Top StichTop Stich

Cuff Cuff NeckNeck

Side Side SeamSeamCuff Cuff JoinJoin

LockstiLockstitchtch

Plain Plain stitchstitchShoulder Shoulder

JoinJoinPlain StitchPlain Stitch

OverlocOverlockk

OverlocOverlockk

Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt (Cont.)Basic T-Shirt (Cont.)

Wo

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g P

art

of

T-S

hir

tW

ork

ing

Par

t o

f T

-Sh

irt M

/cs Used

to W

ork W

ithM

/cs Used

to W

ork W

ith

Cuff Top Cuff Top StitchStitch

HemmiHemmingng

FeedlocFeedlockk

FeedlocFeedlockk

FacinFacingg

ConclusionConclusion

Finally we can say that for smooth Finally we can say that for smooth & quick production within a & quick production within a minimum time, with the other minimum time, with the other criteria (planning, costing etc), a criteria (planning, costing etc), a proper layout plan of the proper layout plan of the production machineries are production machineries are essential. The flow of raw material essential. The flow of raw material (fabrics) to the final product (fabrics) to the final product (garments) should be smooth. (garments) should be smooth. Otherwise large number production Otherwise large number production within a time limit is not possible .within a time limit is not possible .