Production Inkjet Printing - DOXNET · SCREEN IP Solutions Co., Ltd. Intellectual property...

Production Inkjet Printing

- On Offset Coated Paper -

Cees Rem

Doxnet, Baden-Baden

June 26th 2018

ACHIEVE THE

EXTRAORDINARY

The Journey

WHO?WHAT?

WHY?

HOW?

1

Ishida Kyokuzan Printing Works.(Location: Sugiya-cho, Sakaimachi Nishi-iru, Matsubara-dori, Shimogyo-ku, Kyoto)

Kyokuzan Ishida

(Saijiro Ishida)

4

Highlights from SCREEN’s History

1868

Copperplate engraving artist Kyokuzan (Saijiro Ishida) establishes a printing business

in Kyoto under the name of Ishida Kyokuzan.

Note: Ishida Kyokuzan Printing Works remains in operation to this day as Shashin Kagaku Co., Ltd.

Who?

5


A patent is obtained for a method of engraving on glass

screens for photographic reproduction.

Domestic production of these glass screens is achieved.

1934

Who?

A patent is obtained for “Transparent film Letterpress for

Lithographic Transfer > Ishida Films

1918

Glass screen

A device for converting photographic originals to the dotted images used for printing.

Each glass screen is engraved with a grid of fine lines. When light from the photo

image is passed through the screen, large dots are created where the light is stronger,

while smaller dots are formed in areas with weaker light.

At the time, glass screens were produced manually, and each one required around

one week to prepare.


6

First company president, Keizo Ishida

1943

Dainippon Screen Mfg. Co., Ltd. (now SCREEN Holdings Co., Ltd.) established.

Corporate profile when established

Location of head office: Koyama Nishihanaike-cho, Kamigyo-ku (currently

Kita-ku), Kyoto

Representative: Keizo Ishida

Net sales in first fiscal year: 53,313 yen 70 sen

Employees: Total of 11 (four management, seven workers)

Capital: 130,000 yen

Who?

Corporate Profile

SCREEN Holdings Co., Ltd.

Company Name

October 11, 1943

Established

Eiji Kakiuchi,

President, Member of the Board and Chairman Chief Executive Officer

Shin Minamishima,

Senior Managing Director and Member of the Board

Representative

SCREEN Semiconductor Solutions Co., Ltd.

Semiconductor equipment business

SCREEN Graphic Solutions Co., Ltd.

Graphic arts equipment business

SCREEN Finetech Solutions Co., Ltd.

Display production equipment and coater business

SCREEN Manufacturing Support Solutions Co., Ltd.

Manufacturing support and manufacturing contract operations

SCREEN Business Support Solutions Co., Ltd.

Shared administration services operations(Operations related to general affairs, accounting, human resources and information systems)

SCREEN IP Solutions Co., Ltd.

Intellectual property service-related operations

SCREEN PE Solutions Co., Ltd.

PCB-related equipment business

SCREEN Advanced System Solutions Co., Ltd.

Advanced ICT solution business

SCREEN Holdings Co., Ltd.

“Sharing the Future”

Corporate Philosophy

Earning the trust and meeting the

expectations of society, while keeping

an eye on the future

“Human Resource Development”

“The Pursuit of Technology”Pursuing original technology and

mixing it with existing technology

Developing human resource through

better work

5

Who?

Semiconductor Equipment Business

Spin scrubber

SS-3200Batch-type cleaning equipment

FC-3100Single wafer cleaning equipment

SU-3300

Market shares are based on total sales for each equipment group.

*Source: Gartner “Market Share: Semiconductor Wafer Fab Equipment, Worldwide, 2016” 13 April 2017

Chart created by SCREEN based on Gartner research Revenue from Shipments of Single-Wafer Processors,Wet Stations and Scrubbers, worldwide 2016

Equipment that cleans an individual wafer

with a chemical spray

Equipment that cleans multiple wafers

simultaneously in a chemical bath

Spin scrubbers clean wafers physically with

a soft brush and deionized water

Topics Direct imaging system for panels featuring world-leading resolutions

As mobile devices have become increasingly sophisticated, there has been a growing need for more advanced semiconductor

lamination and fan-out technologies. Our response has been to develop the DW-6000, a state of the art direct imaging system that

combines our proprietary iGLV optics engine and laser control technologies.

The DW-6000 features a world-leading resolution for mass production systems of 2 μm during the manufacture of large

rectangular panels with sizes of up to 620 x 650 mm. The system is expected to open up new possibilities for high-precision

patterning in the advanced package field, even as accuracy requirements continue to accelerate.

Direct imaging system

DW-6000

No.1Global Share *

53%

No.1Global Share *

54%

No.1Global Share *

69%

6

Who?

Display Production Equipment and Coater Business

Coater/dryer

RT seriesLIA plasma CVD/sputter equipment

VC/VS seriesCoater/developer

SK Series


2016, according to a SCREEN survey

Equipment that coats resist

(a photosensitive solution) uniformly on

glass substrates and develops them

Equipment that performs deposition for

large-size substrates using low inductance

antenna (LIA) plasma technology

Equipment that performs coating and

drying operations for roll type electrode

materials used in the manufacture of

rechargeable batteries

Topics New technology for mass production of next-generation flexible displays

Polyimide (PI) substrates are attracting significant attention for use in new applications such as wearable devices and in-

vehicle displays. They offer a range of exciting new possibilities thanks to their outstanding thinness, lightness and flexibility.

By combining our unique expertise and technologies, we have succeeded in uniformly coating polyimide on substrates at a

thickness of just 10 microns. This process can be used for substrates of up to 1,500 x 1,850 mm and requires a maximum of

only 120 seconds. It marks a significant step forward in the mass production of OLED and other flexible displays.

No.1Global Share *

71%

PI coater for flexible displays

SK-P series

Who?

7

Graphic Arts Equipment Business

CTP equipment

Plate Rite HD 8900N-ZUV inkjet label printing system

Truepress Jet L350UVFull-color variable printing system

Truepress Jet520NX


2016, according to a SCREEN survey

High-speed printing of direct mail and

other materials from a database

Precise printing of stickers and labels

on roll-fed materials

Recorder that exposes printing plates

directly

Topics New wide-gamut inks for direct printing on offset coated paper

Until recently, high-volume production of pamphlets and catalogues was only achievable with offset printing that

involved a succession of time-consuming processes. We have now developed a range of wide-gamut inks that

can be used with our Truepress Jet520HD digital system to print directly on offset coated paper.

These inks offer major advantages with the rapid growth of diversified small lot printing. Using them, it is

possible to easily produce large runs of different pamphlets and catalogues to meet tight deadlines while

maintaining outstanding print quality.

No.1Global Share *

31%

Full-color variable printing system

Truepress Jet520HD

8

Who?

>1300 Engines Produced

What?

Production Inkjet Printing

Topics

How?

Truepress Jet520HD / SC-ink

Why?

Offset Coated Paper

9

< 2003

Scitex Digital Printing launches Versamark:

Jetblack, Vantage, Ultra

2004 2005 2006

Production Inkjet Printing (History)

Vantage

Ultra

Jetblack

What?

Scitex Digital Printing Introduces

Newest Printing System

Monday, April 15, 2002

Scitex Digital Printing today unveiled its

first digital color printing system for under

$1 million at IPEX 2002.

10

Inkjet Printhead Technology

• Continuous inkjet (CIJ), a stream of ink is created

• Drop on demand (DOD), a drop of ink is created

• thermal inkjet (heat creates the drop)

• piezoelectric inkjet (pressure creates the drop)

Kodak is known for its CIJ “Stream” technology, while HP champions thermal

inkjet. Screen is a prominent user of piezo heads.

CIJ DOD

What?

11

From pre-printed shells..

Web offset pressPre-printed reels (logo’s)

Laser Printer

Imprinting (monochrome)

Inkjet Printer <2007

Imprinting (monochrome / color)

Inkjet Printer >2007

X

XBy 2016, continuous-feed inkjet pages will replace

nearly all toner-based mono continuous-feed

pages (info: IT-Strategies)

White Paper Solution!!

What?

12

2000 2004 2008 2012 2016 2020

Production Inkjet EvolutionWhy?

Introduction

Productivity

Reliability

Image Quality

Application

Expansion

Customer

Acceptance

Customer Base

Expansion

(info: IT-Strategies)

13

Market Trends & DevelopmentWhat?

229190

156 128 11581 73

15

15

1413

12

11 10

88108

141 182 231 286346

1522 37

51

68

84

102

29 3549

64

80

100

121

0

100

200

300

400

500

600

700

2013 2014 2015 2016 2017 2018 2019

Toner

Mono

Colour

Inkjet

Transactional & DM

New

Books (offset > inkjet)

Billions of letter-size

simplex pages

worldwide

(info: IT-Strategies)

14

But……….

Why?

Paper selection is having a big impact on the production quality and

profitability of inkjet solutions.

The challenge is to find a balance between quality, ink use, power

consumption and paper cost.

Successful printing on coated paper types is becoming a requirement to

enter short run publishing and promotional applications due to the low

cost of commodity stocks and wide range of their availability.

15

Freedom of Substrate

Types of printing companies :- Commercial printers

- wide range of products, from stationery to brochures and magazines

- Packaging printers

- boxes, cartons, bags, cans, tags and labels

- Publication printers

- newspapers, books, periodicals such as magazines or directories such as

the yellow pages

- In-plants

- the print centre of a university, the print department of a ministry or the

print division of banks.

Offset technology is the most widely used commercial printing technology.

However, there is a change in the trend from the conventional offset technology

to advanced digital high-speed inkjet technology.

Freedom of SubstrateWhy?

16

Relative Quality

Re

lati

ve

pri

ce

, “V

alu

e” WFC

WFU

MWC

LWC

MFC

► News

► Mechanical uncoated

• SC = super calendered

• MFS = machine finished special

► Mechanical coated

• MWC = medium weight coated

• LWC = light weight coated

• MFC = machine finished coated

► Woodfree

• WFC = Woodfree coated

• WFU = Woodfree uncoated

Brightness (60 > 100), Surface & Print Quality

SC

MFS

News

Why?Freedom of Substrate

17

Geographical location WFC mills

Oulu

Grycksbo

Nordland

Gratwein

Kymi

Maastricht

Condat

Garda

Virton

Why?

18

Woodfree coated paper

matt silk gloss

StoraEnso LumiForte LumiSilk LumiArt

Sappi Magno™ Matt

Magno™ Volume

Magno™ Satin

Magno™ Plus Silk

Magno™ Gloss

Magno™ Gloss Plus

UPM Finesse Matt Finesse Silk

Finesse Premium Silk

Finesse Gloss

Burgo R4 Chorus Matt R4 Chorus Satin R4 Chorus Gloss

Arctic paper G-Print G-Print Smooth

Lecta Condat matt Périgord

GardaMatt Ultra

GardaMatt Smooth

GardaMatt Art

GardaGloss Art

Production Inkjet printing on offset coated paper?

How??

How?

19

How?

A winning combination!!

20

Ink / Paper - interaction

PAPER >

USP’s SC-ink

- Unique ink composition does not require a primer

treatment or an anchor treatment

- Excellent adhesion to the paper surface

- Excellent scratch resistance after drying

- Only SC ink is applied > quality control is minimised

WFU + inkjet treatment

matt & “silk”

WFU

Inkjet treatment, < 1,0 gr/m² / side

Coating, 10 - 20 gr/m² / side

WFCmatt, silk & gloss

“No” absorption

How?

21

Feature: No pre-coating needed!

Solutions:

- No additional investment / cost

- Increased up-time

- Less maintenance: time & cost

Feature: Printing on Woodfree Coated paper

Solutions:

- No Inkjet treated papers needed

- Cost saving: WFU Treated vs WFC

Continue using existing paper portfolio

- Cost saving: sheets > reels

&

Feature: Gray scale printhead technology

Solutions:

- Offset print quality @1200x1200dpi

- Improved edge clarity, tonal range and

simulation of continuous tone

- Max printspeed: 150m/min.

How?

22

Feature: Configure your perfect workspace

Solutions:

- Enhanced productivity, shorten turnaround

time an yield lowest operating cost, when

compared to traditional offset printing

&

Feature: Manage your energy consumption

Solutions:

- A combination of drying techniques to

optimise drying and electricity

consumption for each paper type and job

Knowledge

&

Expertise

Reliable,

Japanese Build Quality

How?

23


Solutions:




&


Solutions:




Knowledge

&

Expertise

Reliable,


How?

24


Solutions:




&


Solutions:




Knowledge

&

Expertise

Reliable,


How?

25

Solutions & Technology CentreHow?

26

Mono Book printing: Contrast vs. Cost

0,31

0,34

0,38

0,42

0,46

0,51

0,90 0,95 1,00 1,05 1,10 1,15 1,20

Black optical density

Cost (€) / 1000 pages

Knowledge

&

Expertise

Solution & Technology Centre

How?

27

matt silk gloss

StoraEnso LumiForte LumiSilk LumiArt

Sappi Magno™ Matt

Magno™ Volume

Magno™ Satin

Magno™ Plus Silk

Magno™ Gloss

Magno™ Gloss Plus

UPM Finesse Matt Finesse Silk

Finesse Premium Silk

Finesse Gloss

Burgo R4 Chorus Matt R4 Chorus Satin R4 Chorus Gloss

Arctic paper G-Print G-Print Smooth

Lecta Condat matt Périgord

GardaMatt Ultra

GardaMatt Smooth

GardaMatt Art

GardaGloss Art

]

Inkjet Treated “matt” Inkjet Treated “silk”

Colour Book Printing: Impact of Paper

˄ Woodfree uncoated, inkjet treated, calendred ˄ Knowledge

&

Expertise

Solution & Technology Centre

How?

28

Inkjet Treated “Silk” G-print Garda matt smooth

Paper cost (€/t) > €1100,- €750,- €750,-

Woodfree Uncoated Woodfree Coated Woodfree Coated

How?


29


Paper cost (€/t) > €1100,- €750,- €750,-


Ink > Y M C K Y M C K Y M C K

ODmax 1,39 1,43 1,75 1,77 1,82 1,69 2,30 2,28 1,93 1,87 2,58 2,43

How?


30


Paper cost (€/t) > €1100,- €750,- €750,-



ODmax 1,39 1,43 1,75 1,77 1,82 1,69 2,30 2,28 1,93 1,87 2,58 2,43

*Ink (%)offset 88 96 87 92 75 86 72 88 70 81 68 84

*Ink (%)offset > OD: Y=1,20, M=1,35, C=1,45, K=1,80 (CVG, K=1,60)

How?


31


Paper cost (€/t) > €1100,- €750,- €750,-



ODmax 1,39 1,43 1,75 1,77 1,82 1,69 2,30 2,28 1,93 1,87 2,58 2,43

*Ink (%)offset 88 96 87 92 75 86 72 88 70 81 68 84

Bookprinting: #copies:1000, 115gsm, #pages:370, width:15,3cm, height: 22,8cm

Ink consumption (l) 10,44 10,96 10,65 22,42 9,89 10,25 9,52 21,27 9,56 9,73 9,15 19,36

Ink saving (%) 5,2 6,5 10,6 5,1 8,4 11,2 14,1 13,6


How?


32


Paper cost (€/t) > €1100,- €750,- €750,-



ODmax 1,39 1,43 1,75 1,77 1,82 1,69 2,30 2,28 1,93 1,87 2,58 2,43

*Ink (%)offset 88 96 87 92 75 86 72 88 70 81 68 84

Bookprinting: #copies:1000, 115gsm, #pages:370, width:15,3cm, height: 22,8cm

Ink consumption (l) 10,44 10,96 10,65 22,42 9,89 10,25 9,52 21,27 9,56 9,73 9,15 19,36

Ink saving (%) 5,2 6,5 10,6 5,1 8,4 11,2 14,1 13,6

Saving (115gsm, #copies:1000):

Ink cost > €243,- €436,-

Paper cost > €520,- €520,-


How?


33

The road to success!

Voice of the Customer

Knowledge

& Expertise > < Passion & Perfection

< Product

Quality & Service >

Customer Loyalty

Excellent

Added Value >

< Innovation

For Truepress Jet520HD34

Summary

- Production inkjet printing has been evolving for the last 15 years to a quality

level approaching offset quality.

- A change in the trend from conventional offset to advanced High Speed Inkjet

is taking place

- The balance between quality, ink use, power consumption and paper cost is

crucial for the development of the commercial printing market and short run

publishing.

- The is giving you freedom in the choice of paper.

35

Take advantage of this winning combination

to help grow your business

Thank You!!

Questions?

ACHIEVE THE

EXTRAORDINARY

Production Inkjet Printing - DOXNET · SCREEN IP Solutions Co., Ltd. Intellectual property...

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