Product training smart cone.pdf
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MADE IN THE USA
Product Training
Company History
Who is Dynamic Flow Computers ? • Dynamic Flow Computers was founded in 1993 by our
President Sami Halilah. • Begun as a liquids Flow Computer company that as the
industry has evolved changed with it to include a vapor (gas) flow computer line.
• Enjoyed the distinction of being the first flow computer manufacturer to produce a Field Mounted, hazardous location class1 division 1 & 2 approved Liquid flow computer.
• Brought to the market the 1st precision machined investment cast cone Smartcone meter solving many issue with existing technology.
• We are an International company with over 21,000 flow computers sold world wide.
• Company headquarters in Stafford, Texas.
Dynamic Product Line
Dynamic Flow Computers offers the oil, gas, and petro-chemical industry cutting edge solutions to every users
individual and unique flow measurement needs!
Smartcone SFC 332 MicroMV E-chart Family
The purpose of this product training presentation is introduce Dynamic Flow Computers current product line, highlight capabilities, and provide insight into how DFC remains on the leading edge of product development for an ever changing and
technology driven industry.
Smartcone®
What is the Smartcone?
- The Smartcone is a unique Differential Pressure producing meter which utilizes a cone shaped restriction element specifically designed for its accuracy, repeatability, and strength in operation of a broad range products and flowing volumes.
The Intelligent Alternative to Orifice Metering
• The Smartcone is an Investment cast 316 Stainless steel meter with exceptional flow performance and high accuracy.
• Features a removable area ratio changer (A.R.C.) • Includes a built in temperature thermowell. • Field calibrated meter that does not require
calibration from a third party laboratory to determine flow coefficient of discharge (Cd).
• Short piping run requirements: Five diameters upstream Zero diameters downstream.
Smartcone® Design and Construction
Smartcone® Cone Technology and How it Works
• Cone meter existence began as static mixing devices implemented by anhydrous ammonia producers as a viable solution to a problem that existed with static mixers at the time. These producers desired to find a high flow mixer that did not have the negative affects of swirl within their lines as well as the loss in flow velocity due to the great amount of drag induced on the fluid by the static mixers impellers or vanes.
Example of a Static Mixer
Example of a cone meter
Smartcone® Cone Technology and How it Works cont.
• A cone meter is a Mass type device which relies on a drop in pressure immediately behind the element to determine flow rate. See image below… P1 – P2 = D.P.
• A cone meter is classified as a Mass device because we have a known area in which we pass a known molecular weight or gravity under a given line condition thus yielding a mass flow rate.
• Cone meters due to their shape are conditioning to the flow and greatly impervious to sediment and liquid condensates within gas metering applications. This makes them excellent applications for steam metering and other difficult flow regimes.
Smartcone® Meter Performance
0.8400
0.8600
0.8800
0.9000
0.9200
0.9400
0.9600
0.9800
1.0000
1.0200
0.00 200000.00 400000.00 600000.00 800000.00 1000000.00
Cd vs Reynold API 1.8
Cd vs. Reynold API 1.68
Cd vs. Reynold API 1.56
Cd Reynold arc prediction
Poly. (Cd vs Reynold API 1.8)
Poly. (Cd vs. Reynold API 1.68)
Poly. (Cd vs. Reynold API 1.56)
Coefficient of Discharge vs. Reynolds Number for 2 inch Smartcone
Smartcone® Meter Performance: High Reynolds Regime
0.80
0.85
0.90
0.95
1.00
1.05
1.10
0 100000 200000 300000 400000 500000 600000 700000 800000 900000
Dis
char
ge C
oe
ffic
ien
t
Reynolds Number
Baseline High Pressure
Smartcone® Meter Performance: Minimum Piping Validation
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
0 50000 100000 150000 200000 250000 300000 350000 400000
Dis
char
ge C
oe
ffic
ien
t
Reynolds Number
Baseline Half Moon Plate 5D Upstream
Smartcone® Meter Installations / Typical Applications
• Custody Gas or Liquid • Natural Gas well head • Test Separators • Fuel gas metering
• Gas lift projects • Gas reinjection • Steam • Compression Skids
SFC 332 Flow Computer
• The SFC332 flow computer is available in 2 configurations. These can be Proving/Non-proving : Gas or Liquid custody computers. SFC1000 P2DAAA
SFC 332
SFC Prover Options
The SFC332 flow computer is available in Proving or Non-Proving type application. DFC specifies 2 types of Prover computers:
• 331 prover option &
• 333 prover option
The 331 & 333 prover options simply specify the number of integrated detector switches. The 331 is a dual detector equipped computer and the 333 is a single
detector equipped computer. ** It is very important to note which type of system is required as it is a hardware
modification and the number code specifies which chip set will be assembled to your requested flow computer prover.
When a prover computer is ordered an expansion box will be assembled to the unit.
SFC332 Options
The SFC332is a highly versatile field device and has several options that are very useful to be aware of.
• Explosion proof elbow coupler with serial DB9 connector.
• Stainless Steel “L-shaped” 2 inch pipe mounting bracket. (**Multivariable units only**)
• Armored RTD element for use with 205 multivariable
• 10 or 20 watt solar package with necessary mounting hardware
SFC332 Features
The SFC332 is equipped with a high level of I/O (input/output) functionality.
Inputs: • Analog- 4 ports for 4-20mA or
1-5v expandable to 6 with expansion module
• Digital- 4 ports for status input • Frequency- 3 ports for pulse
type metering devices, expandable to 4 with hardware TPU modification
• RTD- 100 ohm 3 wire rtd input, if high temp application you must use the rtd fitting on the multivariable
Outputs: • Analog- 2 analog 4-20mA scaled
outputs • Digital- 3 software selectable switch
outputs • Pulse- 2 pulse outputs
Communications: Modbus RTU • 1 RS-232 port for local configuration • 2 RS-485 ports for scada or plc
functionality
MicroMV Flow Computer
• The MicroMV flow computer is available in 2 configurations. These can be either Gas or Liquid custody transfer computers. MicroMV P2DAAA1000
MicroMV 100
The standard transmitter for DFC is the
Rosemount P2DAAA. • 3,626 psig max static • 250 inches H2O diff.
• 1200 degrees Fahrenheit
MicroMV Features
The MicroMV is equipped with a high level of I/O (input/output) functionality.
Inputs: • Analog- 4 ports for 4-20mA or
1-5v expandable to 9 with expansion module
• Digital- 4 software selectable ports for status input or digital output
• Frequency- 3 ports for pulse type metering devices
• RTD- 100 ohm 3 wire rtd input, if high temp application you must use the rtd fitting on the multivariable
Outputs: • Analog- 1 analog 4-20mA scaled
output expandable to 4 with expansion module
• Digital- 4 software selectable ports for pulse or switch output
Communications: Modbus RTU • 1 RS-232 port for local configuration • 2 RS-485 ports for scada or plc
functionality • 1 Printer control port for batch ticket
printing Optional communications include: • Radios (2.4gHz or 900 mHz) • Modems (GSM, GPRS, CDMA, Ethernet)
MicroMV Options
The MicroMV is a highly versatile field device and has several options that are very useful to be aware of.
• MVO (analog output expansion module.)
• MVI (analog input expansion module.)
• Explosion proof elbow coupler with serial DB9 connector.
• Stainless Steel “L-shaped” 2 inch pipe mounting bracket. (**Multivariable units only**)
• Armored RTD element for use with 205 multivariable
E-Chart Family Computers
• The E-Chart Family line of computers are primarily custody transfer Gas computers. These are best suited for Natural gas wellhead applications or similar.
With transmitter Without Transmitter
The E-Chart Family is broken in to 3 different models:
• E-Chart • E-Lite Exp • E-Plus
E-Chart Features
The E-Chart is equipped standard with a P2DAAA transmitter for direct placement in a Natural Gas production field.
Inputs: • Digital/Frequency – One
software selectable port for frequency style meter or status input
Outputs: • Analog – One 4-20 mA scaled
output • Digital – 2 switch type or slow
pulse freq. outputs
Communications: Modbus RTU • One – Software selectable RS-232
or RS-485 port (can be expanded to 2 ports with the expansion display board.
Optional Communications Include: • Bluetooth • 2.4 gHz 65mW Zigbee or 1W
Freewave • 900 mHz • Ethernet Tcp/Ip
E-Lite Exp Features
The E-Lite Exp is the most versatile computer in the E-Chart family. It can be equipped with an expansion card to enable the expansion I/O terminal area.
Inputs: Standard • Analog – Two software selectable
ports for 4-20 mA analog transmitters, or One 3 wire RTD
Inputs: (Expansion Module Enabled) • Analog – Four software selectable
4-20 mA or 1-5 volt inputs • Digital – Two digital inputs for
frequency or status
Outputs: (Expansion Module Required) • Analog – One 4-20 mA scaled output • Digital – 1 switch type or slow pulse
freq. output
Communications: Modbus RTU • One – Software selectable RS-232
or RS-485 port (can be expanded to 2 ports with the expansion display board.
Optional Communications Include: • Bluetooth • 2.4 gHz 65mW Zigbee or 1W
Freewave • 900 mHz • Ethernet Tcp/Ip
E-Plus Features
Inputs: Standard • Analog – Three software selectable
ports for 4-20 mA or 1-5 volt analog transmitters, or One 3 wire RTD
• Digital – One status input and Two frequency inputs
Outputs: • Analog – One 4-20 mA scaled output • Digital – Two software selectable
switch type or slow pulse freq. output
Communications: Modbus RTU • One – Software selectable RS-232
or RS-485 port (can be expanded to 2 ports with the expansion display board.
Optional Communications Include: • Bluetooth • 2.4 gHz 65mW Zigbee or 1W
Freewave • 900 mHz • Ethernet Tcp/Ip
The E-Plus is equipped standard with a P2DAAA transmitter however is also available in a E-plus 100 form without transmitter for use in applications with a frequency type meter such as lact units where external transmitters exist.
12603 Southwest Freeway Suite 320 Stafford, Texas 77477
(281)565-1118