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Product Summary

EMAG Group

SN-Series Camshaft grinders

PM-Series Crankshaft grinders

VL-Series Standard vertical turning machines Machining of chucked components

VSC TWIN-Series Vertical multi-spindle machines, simultaneous machining of two chucked components

VSC 200 TRIO Vertical multi-spindle machines, simultaneous machining of three chucked components

VLC 100 GT / VSC DS-Series Vertical turning and grinding machines for chucked components

VTC 100 GT / VTC 315 DS-Series Vertical turning and grinding machines for shafts

VT- / VTC-Series Vertical 4-axis machining of shafts

32

ELC-Series Laser welding of chucked components and shafts

K-Series Gear cutting machines

VSC 200 H-Series Hobbing of gears

VL- / VLC-Series Vertical pick-up turning machines Modular Standard Modular Customized

Table of ContentsPage

EMAG VL 2 4EMAG VL 4 4EMAG VL 6 5EMAG VL 8 5EMAG VL 3 DUO 6EMAG VLC 100-P 7EMAG VLC 100 8EMAG VLC 200 8EMAG VLC 300 9EMAG VLC 400 9EMAG VSC 250 / 400 / 500 10EMAG VSC 250 / 400 DUO 11EMAG VSC 160 / 250 TWIN 11EMAG VSC 200 TRIO 11EMAG VSC 250 / 315 KBG 12EMAG VSC 250 / 315 TWIN KBG 13EMAG VSC 315 KBS 13EMAG VSC 400 KBU 13EMAG VLC 500 / 800 / 1200 14EMAG VM 9 15EMAG VMC 450 / 600 15EMAG VMC 300 / 450 / 600 MT 15REINECKER VSC 250 DS 16REINECKER VSC 400 DS / DDS 16EMAG VLC 250 DS 17EMAG VLC 100 G / VLC 100 GT 18EMAG VLC 200 GT / VLC 200 CG 19KOPP SK 204 20KOPP VG 110 21EMAG VT 2 / VT 4 22EMAG VTC 100-4 / VTC 200-4 23EMAG VTC 250 / VTC 250 DUO 24EMAG VTC 100 GT 25EMAG VTC 315 DS 25KARSTENS HG 2 / 204 / 208 26KOPP SN 204 / 208 27KOPP SN 310 / 320 27NAXOS-UNION PM 2 28NAXOS-UNION PMD 2 28NAXOS-UNION PM 310 / 320 29NAXOS-UNION PMD 320 29NAXOS-UNION PM 430 / 460 30EMAG RD 430 31KOEPFER Gear hobbing machine 160 32KOEPFER Gear hobbing machine 200 33KOEPFER Gear hobbing machine 300 33EMAG VL 4 H 34KOEPFER VLC 200 H 35KOEPFER VLC 100 CC / RC 36KOEPFER KCS 200 37KOEPFER Hob sharpener KFS 100 / 250 37EMAG ELC 160 38EMAG ELC 160 HP 39EMAG ELC 250 DUO 39EMAG HA 700 P 40EMAG VA 700 P 41EMAG SFC 600 41EMAG PTS PECM System 42EMAG PT PECM System 43EMAG PT 4000-3 PECM System 43EMAG PO 100 SF PECM System 44EMAG PO 900 BF PECM System 45EMAG Comfort Integrated (CI) ECM System 46EMAG Comfort Standard (CS) ECM System 47Electrolyte Management System (EMS) 47eldec MIND 48eldec MIND-M / MIND-M plus 49eldec VLC 100-IH 49eldec generators ECO LINE / CUSTOM LINE 50eldec PICO 51eldec MICO 51

32

EMAG VL 2 · VL 4 · VL 6 · VL 8Modular

The machines of the VL-series are space-saving vertical turning machines with integrated automation. Maximum performance at low costs per piece. This performance is based on high-quality components: the machine body is made of MINERALIT® polymer concrete with dampening properties, a pick-up working spindle moves in the X- and Z-axes with minimum response times and the tool turret guarantees short swiveling times. Furthermore, the

Capacity VL 2 VL 4Chuck dia., max. mm 160 260

in 6.5 10Swing dia. mm 210 280

in 8.5 11Workpiece dia., max. mm 100 200

in 4 8Workpiece length, max. mm 150 200

in 6 8X-axis travel mm 700 740

in 27.5 29Y-axis travel mm ±50 ±30

in ±2 ±1Z-axis travel mm 375 400

in 15 15.5

54

machines can be fitted with a Y-axis in the turret to allow for the machining of complex geometries. The possible fields of applications for the machines are thus increased massively.

Capacity VL 6Chuck dia., max. mm 400

in 15.5Swing dia. mm 420

in 16.5Workpiece dia., max. mm 300

in 12Workpiece length, max. mm 250

in 10X-axis travel mm 880

in 34.5Y-axis travel mm ±30

in ±1Z-axis travel mm 480

in 19

Capacity VL 8Chuck dia., max. mm 500



in 15.5Workpiece length, max. mm 300


in 39Y-axis travel mm ±30


in 23

54

EMAG VL 3 Duo EMAG VLC 100-pCustomized

EMAG has extended the product range of the extremely successful VL-series in the form of the VL 3 DUO, a twin-spindle machine solution for the highly productive manufacturing of chucked parts with a diameter of up to 150 mm.

Five axes + turret with up to twelve tools + automation + optional OP 10 / OP 20 flip-over station. The VLC 100-P is a twin-spindle vertical turning machine with pendulum technology for parts with a diameter of up to 100 mm.

The VL 3 DUO features new technological developments from the last few years (including pick-up automation, the TrackMotion automation system and the modular basic design of the machine) to create a highly productive manufacturing system which delivers maximum productivity with a minimum footprint.

The main focus during the design of the VLC 100-P was on reducing idle times. Non-productive times in the machine due to loading and unloading have been almost completely eliminated. The machine is ideal for workpieces with short machining times since the ratio of machining time to idle time is vital for cost efficiency.

Capacity VLC 100-PChuck dia., max. mm 160



in 15Z-axis travel mm 660

in 26

Capacity VL 3 DUOWorkpiece dia., max. mm 150

in 6Chuck dia. mm 210


in 4.5X-axis travel (working stroke) mm 505

in 19.5Y-axis travel (optional) mm ±30


in 10

76

Hard turning (tool block holder)

Combination of hard turning + external grinding

Tool turret Combination of hard turning + internal / external grinding

Configuration options

VLC 100 · VLC 200 · VLC 300 · VLC 400 CustomizedThe individual manufacturing solution. The machines of the VLC-series offer a broad spectrum of technology modules thus can be individually adjusted to the machin-ing requirements:

Capacity VLC 100 VLC 200Chuck dia., max. mm 160 260


in 8.5 11Workpiece dia., max. mm 100 200


in 6 8X-axis travel mm 700 740

in 27.5 29Y-axis travel mm ±50 ±30

in ±2 ±1Z-axis travel mm 375 400

in 15 15.5

98

Internal grinding with a grinding spindle

Internal grinding with two grinding spindles

External grinding Multi-spindle drill head

turning tools, milling and grinding spindles as well as multi-spindle drill head modules are available.

Capacity VLC 300Chuck dia., max. mm 400





in 34.5Y-axis travel mm ±30


in 19

Capacity VLC 400Chuck dia., max. mm 500





in 39Y-axis travel mm ±30


in 23

98

EMAG VSC 250 / 400 / 500 EMAG VSC 250 / 400 Duo EMAG VSC 160 / 250 TWIN EMAG VSC 200 TrIo

This vertical pick-up turning machine is for the machining of chucked components with a diameter of up to 500 mm. The optimal use of the VSC-series is through technology integration for soft and hard machining.

The cost effective solution for the machining of small and medium size components in two operations. The DUO design has two separate machining areas which means that it has overhead slides which can be programmed independently.

These are high-performance, high-precision machines for mass production – the vertical multi-spindle process allows for the simultaneous machining of two or three workpieces.

Turning, drilling, grinding, milling, gear profiling and honing – all on a single machine. Measuring of workpieces is done with a probe or plug gauge and is fast and accurate as part of the machine setup.

Each machining area has an EMAG disk-type turret at the end which can also be programmed independently.

The VSC TWIN- and VSC TRIO-series combine high-yield production with a small footprint.

Capacity VSC 160 / 250 TWINChuck dia. mm 130 / 160 to 200 / 250

in 5 / 6.5 to 8 / 10Swing dia. mm 180 to 260

in 7 to 10Workpiece dia. (nominal) mm 130 to 200

in 5 to 8X-axis travel mm 850

in 33.5Z-axis travel mm 160 to 200

in 6.5 to 8

Capacity VSC 200 TRIOChuck dia. mm 160 / 200

in 6.5 / 8Swing dia. mm 210

in 8.5Workpiece dia. (nominal) mm 160

in 6.5X-axis travel mm 850

in 33.5Z-axis travel mm 200

in 8

Capacity VSC 250 DUO VSC 400 DUOChuck dia. mm 315 315 / 400

in 12.5 12.5 / 15.5Swing dia. mm 330 420

in 13 16.5Workpiece dia. (nominal) mm 250 340

in 10 13.5X-axis travel mm 900 850

in 35.5 33.5Z-axis travel mm 300 315

in 12 12.5

Capacity VSCChuck dia. mm 250 to 500

in 10 to 19.5Swing dia. mm 350 to 520

in 14 to 20.5Workpiece dia. (nominal) mm 250 to 440

in 10 to 17.5X-axis travel mm 745 to 1,000

in 29.5 to 39.5Z-axis travel mm 300 to 400

in 12 to 15.5

1110

Manufacturing Systems for CV Joints

KBG Ball groove milling & turning center for machining straight ball groovesKBS Ball groove milling & turning center for machining slanted ball groovesDF For simultaneous machining of two workpiecesKBC Soft milling, rough and finish milling of ball grooves on inner

racewaysKBU Ball groove milling & turning center

Capacity VSC 250Chuck dia. mm 240




in 8Main spindle Quantity 1Milling spindles Quantity 1Spindle flange to DIN 55026 Size 6Spindle bearing dia., front mm 100

in 4Speed, max. rpm 3,000

EMAG VSC 250

1312

Capacity VSC 250 / 315 TWIN KBGChuck dia. mm 250 / 250

in 10 / 10Swing dia. mm 260 / 260

in 10 / 10X-axis travel mm 850 / 850

in 33.5 / 33.5Z-axis travel mm 200 / 320

in 8 / 12.5Main spindle Quantity 2Spindle flange to DIN 55 026 Size 6 / 8Spindle bearing dia., front mm 100 / 140

in 4 / 5.5 Speed, max. rpm 3,000 Spindle distance mm 500

in 20Main drive Quantity 2AC asynchronous motor (60% / 100% duty cycle)

kW 39/28 / 58/45hp 52/38 / 78/60

Power rating, max. kW 39 / 58hp 52 / 78

Full power at a spindle speed of rpm 800 / 900Torque (60% / 100% duty cycle) Nm – / 620/480

ft-lb – / 457/354Maximum torque Nm 460 / 620

ft-lb 339 / 457

Capacity VSC 315 KBS / VSC 400 KBUChuck dia. mm 240 / 250

in 9.5 / 10Swing dia. mm 280 / 260

in 11 / 10X-axis travel mm 850 / 850

in 33.5 / 33.5Y-axis travel mm 315 / 315

in 12.5 / 12.5Z-axis travel mm 315 / 315

in 12.5 / 12.5Main spindleSpindle flange to DIN 55026 Size 8 / 11Spindle bearing dia., front mm 120 / 140

in 4.5 / 5.5 Speed, max. rpm 3,000 Main driveAC asynchronous motor (44% duty cycle) kW 43 / –

hp 58 / –AC asynchronous motor (60% / 100% duty cycle)

kW – / 58/45hp – / 78/60

Power rating, max. kW 43 / 58hp 58 / 78

Full power at a spindle speed of rpm 800 / 900Torque (44% duty cycle) Nm 510 / –

ft-lb 377 / –Torque (60% / 100% duty cycle) Nm – / 620/480

ft-lb 457/354Maximum torque Nm 620

ft-lb 457Braking torque, steady state Nm 340 / –

ft-lb 251 / –

EMAG VSC 250 / 315 TWIN KBG EMAG VSC 315 KBSEMAG VSC 400 KBu

1312

EMAG VLC 500 / 800 / 1200 EMAG VM 9Modular

VMC 450 / 600VMC 300 / 450 / 600 MT

These multi-functional production centers in gantry design have a high chip capacity and are ideal for the complete machining of large workpieces.

With its new VM-series, EMAG has launched a machine concept that covers a broad spectrum of applications thanks to its combined turning, milling and drilling technologies and its simple machine design.

The vertical turning centers of the VMC-series are designed for the manufacture of individual parts and small production runs with a wide variety of parts.

Technology integration allows for complete machining in a single setup. Soft and hard machining, interrupted cuts, turning, drilling, milling, grinding and heavy-duty machining with excellent precision.

Extremely accessible machining and a workpiece spindle fitted at the bottom of the work area, yet in the vertical position, ensures short tooling times and maximum flexibility in the manufacturing process. With the VM-series, EMAG offers a manufacturing solution for machining individual parts, prototypes and small production runs.

The tool turret is eqipped with eight to twelve tool positions for machining, depending on the desired tool interface (BMT or VDI). The VMC MT-series expands this machine concept with the turning-milling spindle positioned at the top to form a highly flexible production center. The machines focus on universality and can be configured to suit almost any customer request.

Capacity VLCChuck dia. mm 500 to 1,250

in 19.5 to 49Swing dia. mm 820 to 1,500

in 32.5 to 59X-axis travel mm 2,350 to 2,960

in 92.5 to 116.5Z-axis travel mm 700 to 1,000

in 27.5 to 39.5

Capacity VM 9Clamping chuck dia., max. mm 450

in 18Swing dia. over base mm 650

in 25.5Spindle flange to ISO 702-1 Size 8Spindle height (without clamping chuck) mm 970

in 38Turning dia., max. mm 450

in 18Workpiece height, max. mm 300

in 12Weight, max. (incl. clamping chuck) kg 300

lb 661Machining length – internal turning mm 200

in 8

Capacity VMC 300 MT VMC 450 / 450 MT

VMC 600 / 600 MT

Clamping chuck dia., max. mm 315 500 630in 12.5 19.5 25

Swing dia. over base mm 500 700 800in 19.5 27.5 31.5

Spindle flange to ISO 702-1 Size 8 8 / 11 8 / 11Spindle height (without clamping chuck)

mm 1,040 1,040 1,040in 41 41 41

Turning dia., max. mm 300 450 600in 12 17.5 23.5

Workpiece height, max. mm 300 300 300in 12 12 12

Weight, max. (incl. clamping chuck)

kg 300 300 500lb 661 661 1.102

Machining length – internal turning

mm 200 200 200in 8 8 8

1514

rEINECKEr VSC 250 DSrEINECKEr VSC 400 DS / DDS

EMAG VLC 250 DS

These turning and grinding centers combine the advantages of vertical hard turning and grinding – on a single machine, in a single setup.

The VLC 250 DS combines the advantages of vertical hard turning and of grinding – on a single machine, in a single setup.

This is a great machine for process chain consolidation. The machine offers the user many advantages: low capital outlay, low unit production costs, reduced throughput times, improved component quality and a high degree of process integrity.

The process in use is always the one that is best for the quality requirements of the workpiece – offering the greatest economic advantage. Another advantage for the customer is the flexibility to be able to choose the best technology for every job: hard turning, scroll-free turning or grinding – they are all available on one machine.

Capacity VLC 250 DSChuck dia., max. mm 250 / 315

in 10 / 12.5Swing dia. mm 350

in 14Workpiece dia. (nominal) mm 250

in 10X-axis travel mm 1,400 / 1,600

in 55 / 63Y-axis travel (optional) mm ±100


in 12

Capacity VSC 250 DS VSC 400 DS / DDSChuck dia., max. mm 250 400

in 10 15.5Swing dia., max. mm 260 420

in 10 16.5X-axis travel mm 680 850

in 27 33.5Z-axis travel mm 200 315

in 8 12.5Y-axis travel mm – 315

in – 12.5

1716

EMAG VLC 100 G / VLC 100 GTCustomized

EMAG VLC 200 GT EMAG VLC 200 CG

The production of small chucked components often involves very large quantities. In particular, gearbox wheels, planetary gears, sprocket wheels and flange parts are required in millions of units for passenger cars, for example.

The VLC 200 GT is a highly productive machine designed for the hard machining of chucked parts with a diameter of up to 200 mm. The machine features a pick-up automation system which ensures short idle times.

The VLC 200 CG with pendulum technology was created for the highly productive creation of cam parts. In this process, practically all secondary processes, such as measuring, loading and unloading have no effect on the cycle time.

The VLC 100 G / VLC 100 GT have been specially developed for the productive and high precision manufacturing of these components. The machines load themselves with a pick-up system and while one component is being ground, the operator or an automation system can place the next raw part on the revolving transport belt. This considerably reduces the machine’s downtimes.

The VLC 200 GT uses various combinations of processes for the hard machining of chucked parts. Whether it is grinding, scroll-free turning or hard turning – the user has multiple technologies available to them. For example, all sections which can be manufactured by fail-safe turning processes are hard finish-turned and are only ground (after the hard pre-turning process) when the quality and process reliability requires. This process provides significant cycle time benefits.

The VLC 200 CG is fitted with two working spindles each with its own loading station. On this machine, machining takes place alternately on a shuttle cycle. This means that while one workpiece is being machined, the other working spindle is loading a new workpiece. This machining process allows the machine to achieve very high productivity. The generously equipped machining area can be configured perfectly for the machining process and fitted with a range of grinding spindles.

Capacity VLC 100 G / VLC 100 GTChuck dia. mm 210

in 8Machining dia., max. mm 100

in 4Grinding length, max. mm 150



in 15

Capacity VLC 200 CGChuck dia. mm 180

in 7Workpiece dia., max. mm 100


in 8X1 / X2 travel mm 1,810 / 2,120

in 71.5 / 83.5Z1 / Z2 travel mm 250 / 250

in 10 / 10

Capacity VLC 200 GTChuck dia. (grinding) mm 270

in 10.5Chuck dia. (turning) mm 315

in 12.5Machining dia., max. (grinding) mm 60 to 160

in 2.5 to 6.5Machining dia., max. (turning) mm 60 to 200

in 2.5 to 8Workpiece length, max. mm 100

in 4X-axis travel mm 1,700


in 10

1918

Kopp SK 204 Kopp VG 110

This multi-talented machine is perfect for the grinding of circular and non-circular workpieces. The SK series can be used for both internal and external machining work including non-circular grinding, circular grinding (internal and external), and polishing.

The vertical machine for the production of small chucked parts. Hard pre-turning, internal and external grinding, measuring, loading and unloading is all completed on a single machine – flexible or workpiece-specific.

VG 110 – combined machining for internal machining with: • one or two grinding spindles which grind

and hone • one grinding spindle and one turning tool.

Capacity VG 110Chuck dia. mm 100 to 190

in 4 to 7.5Internal machining dia., max. mm 60

in 2.5Grinding length, max. mm 40



in 9

Capacity SK 204Workpiece dia., max. mm 250

in 10X-axis travel mm 1,000


in 14

2120

EMAG VT 2 / VT 4Modular

EMAG VTC 100-4 / VTC 200-4Customized

Fast processes are required for machining large quantities of shafts. Both the machining process and the loading and unloading processes must be completed extremely quickly. The VT 2 and VT 4 machines are guaranteed to achieve the maximum performance you require.

The strength of the machines of the VTC-series lies in their 4-axis machining of large quantities of shafts up to 400 mm in length. Since the machine concept comprises a fully integrated automated loading and unloading system, a manufacturing system can be created which features very short transport distances.

Four axes, short distances and a powerful main spindle – these are the strengths of the VT-series. The full effect of these can be felt in particular when machining large quantities. A key factor here is the machining of parts from two sides. This greatly reduces the machining time. Two tool turrets, each with eleven tool positions which can be equipped with turning tools or driven tools, ensure machine flexibility.

The machines are loaded and unloaded by the two turrets, ensuring a fast and efficient process. Additionally, the powerful main spindle offers many advantages. Two turrets, each with eleven tool positions, offer machining equipped with either turning or driven tools. The 12th station is provided for the gripper, which handles the parts in the machine. There are closed transport belts on both sides of the machining area where raw and finished parts are stored.

Capacity VTC 100-4 VTC 200-4Chuck dia. mm 160 250


in 8.5 10.5Part diameter, max.

» Gripper dia. mm 63 133in 2.5 5

» Workpiece dia. mm 100 200in 4 8

Workpiece length, max. mm 400 630in 15.5 25

X-axis travel mm 336 395in 13 15.5

Y-axis travel mm ±25 ±25in ±1 ±1

Z-axis travel mm 625 810in 24.5 32

Capacity VT 2 VT 4Chuck dia. mm 160 250


in 8.5 10.5Part diameter, max.

» Gripper dia. mm 63 90in 2.5 3.5

» Workpiece dia. mm 100 200in 4 8

Workpiece length, max. mm 400 630in 15.5 25

X-axis travel mm 336 395in 13 15.5

Z-axis travel mm 625 810in 24.5 32

2322

*Special length

EMAG VTC 250 / VTC 250 Duo EMAG VTC 100 GTCustomized

EMAG VTC 315 DS

Complete-machining of shafts and shaft-type workpieces on a single machine, including automation.

All-round solutions for shafts: the VTC 100 GT ensures a quick process for hard turning and grinding. The tool turret completes all turning operations, while the grinding then starts at the second station.

The production tool for the machining of difficult shaft workpieces. Turning and grinding vertically.

High drive power, high speeds and sturdy turrets make the machines of the VTC-series high-yield turning centers for 4-axis machining, which include loading and unloading.

The production tool for the complete machining of e.g. cylindrical bearing seats, shoulders and grooves in a single clamping operation. True running errors (as with separate clamping operations) are reduced.

Whether turning, drilling, milling, grinding, synchronous support grinding or combination turning + grinding – the VTC caters to all the variations of process integration in the machining of shaft components.

Capacity VTC 100 GTChuck dia., max. mm 180





in 26

Capacity VTC 315 DSChuck dia. mm 315


in 9.5Workpiece length, max. (incl. workholding unit) mm 700



in 37.5

Capacity VTC 250 / VTC 250 DUOChuck dia. mm 250


in 5.5Workpiece length, max. mm 630 / 1,000*

in 25 / 39.5*X-axis travel mm 300

in 12Z-axis travel mm 740 / 1,100*

in 29 / 43.5*

2524

EMAG VTC 250 / VTC 250 Duo EMAG VTC 100 GTCustomized

EMAG VTC 315 DS

Complete-machining of shafts and shaft-type workpieces on a single machine, including automation.

All-round solutions for shafts: the VTC 100 GT ensures a quick process for hard turning and grinding. The tool turret completes all turning operations, while the grinding then starts at the second station.

The production tool for the machining of difficult shaft workpieces. Turning and grinding vertically.

High drive power, high speeds and sturdy turrets make the machines of the VTC-series high-yield turning centers for 4-axis machining, which include loading and unloading.

The production tool for the complete machining of e.g. cylindrical bearing seats, shoulders and grooves in a single clamping operation. True running errors (as with separate clamping operations) are reduced.

Whether turning, drilling, milling, grinding, synchronous support grinding or combination turning + grinding – the VTC caters to all the variations of process integration in the machining of shaft components.

Capacity VTC 100 GTChuck dia., max. mm 180





in 26

Capacity VTC 315 DSChuck dia. mm 315


in 9.5Workpiece length, max. (incl. workholding unit) mm 700



in 37.5

Capacity VTC 250 / VTC 250 DUOChuck dia. mm 250


in 5.5Workpiece length, max. mm 630 / 1,000*

in 25 / 39.5*X-axis travel mm 300

in 12Z-axis travel mm 740 / 1,100*

in 29 / 43.5*

2524

KArSTENS HG 2KArSTENS HG 204KArSTENS HG 208

Kopp SN 204 / 208 Kopp SN 310 / 320

The machine platform for the external cylindrical grinding of precision shaft components.

The machine series for all the requirements in the out-of-round grinding of camshafts and external contours in both prototype and batch production.

The grinding machine series is designed for the external circular grinding of shaft type parts. On the HG 208 there is an optional center drive that allows for the simultaneous machining of shafts or hollow shafts on the inside and outside.

The machines of the SN-series are adapted to suit the requirements of individual component geometries. They can be equipped with one, two or three wheels for external cylindrical and / or external out-of-round grinding.

Capacity SN 204 / 208Workpiece dia., max. mm 380 / 380

in 15 / 15Workpiece length, max. mm 600 / 950

in 23.5 / 37.5X-axis travel mm 360 / 360

in 14 / 14Z-axis travel mm 1,000 / 1,600

in 39.5 / 63

Capacity HG 2 HG 204 HG 208Workpiece dia., max. mm 200 200 200

in 8 8 8Workpiece length, max. mm 400 650 1,200

in 15.5 25.5 47X-axis travel mm 360 360 360

in 14 14 14Z-axis travel mm 1,000 1,000 1,600

in 39.5 39.5 63

Capacity SN 310 / 320Workpiece dia., max. mm 380 / 620

in 15 / 24.5Workpiece length, max. mm 1,000 / 2,000

in 39.5 / 78.5X-axis travel mm 500 / 500

in 19.5 / 19.5Z-axis travel mm 1,700 / 2,700

in 67 / 106.5

2726

NAXoS-uNIoN pM 2NAXoS-uNIoN pMD 2

NAXoS-uNIoN pM 310 / 320 NAXoS-uNIoN pMD 320

Capacity PMD 320Swing dia., max. mm 320

in 12.5Workpiece length, max. mm 1,250

in 50Grinding wheel dia. mm 650

in 25.5Workpiece weight, max. kg 150

lb 330

Capacity PM 2 PMD 2Swing dia., max. mm 200 200


in 27.5 27.5Grinding wheel dia. mm 550 550

in 21.5 21.5Workpiece weight, max. kg 30 50

lb 66 110

Capacity PM 310 PM 320Swing dia., max. mm 320 320

in 12.5 12.5Workpiece length, max. mm 1,250 1,750

in 50 69Grinding wheel dia. mm 650 650 / 700

in 25.5 25.5 / 27.5Workpiece weight, max. kg 150 200

lb 330 440

Crankshaft grinders with CBN technology are traditionally equipped either in single-wheel configuration with one spindle, with two wheel heads and two spindles, or as an angular infeed grinder.

pM-Series

2928

NAXoS-uNIoN pM 2NAXoS-uNIoN pMD 2

NAXoS-uNIoN pM 310 / 320 NAXoS-uNIoN pMD 320

Capacity PMD 320Swing dia., max. mm 320

in 12.5Workpiece length, max. mm 1,250

in 50Grinding wheel dia. mm 650

in 25.5Workpiece weight, max. kg 150

lb 330

Capacity PM 2 PMD 2Swing dia., max. mm 200 200


in 27.5 27.5Grinding wheel dia. mm 550 550

in 21.5 21.5Workpiece weight, max. kg 30 50

lb 66 110



in 50 69Grinding wheel dia. mm 650 650 / 700

in 25.5 25.5 / 27.5Workpiece weight, max. kg 150 200

lb 330 440

2928

NAXoS-uNIoN pM 430 / 460 NAXoS-uNIoN rD 430

Orbital pin chasing machine for grinding main and pin bearings of large crankshafts on the same machine.

With the double-head grinding machine RD 430, NAXOS-UNION offers state-of-the-art technology for the grinding of large printing cylinders.

With this machine concept, maximum productivity, the integration of different processes into a single clamping operation and compliance with limited tolerances are possible. Linear motor technology allows for highly dynamic non-circular grinding of leading edges. CBN grinding wheels ensure a significantly faster removal of material in roughing-down mode.

Capacity RD 430Workpiece length, max. mm 3,000

in 118Workpiece dia. mm 720 / 1,000

in 28.5 / 39.5Grinding wheel dia., max. mm 900

in 35.5Workpiece weight kg 3,000

lb 6,614



in 118 267.5Grinding wheel dia. mm 900 / 1,400 1,400

in 35.5 / 55 55Workpiece weight, max. kg 3,000 5,000

lb 6,614 11,023

3130

KoEpFEr Gear Hobbing Machine 160



The gear hobbing machine 160 is equipped with the latest generation eight-axis control system and offers high speeds for both the hobbing head and main spindle.

The machine combines cutting edge technology with versatility and flexibility in both machining and automation.

The fully automated KOEPFER 300 gear hobbing machine features nine activated CNC axes and can machine gears up to module 4 with great flexibility.

In conjunction with a fast loading device, the 160 ensures that even shafts and pinions with a minimal number of teeth can be machined at high cutting speeds and correspondingly short cycle times.

The production tool to machine a large range of modules and diameters of pinions and gears, worms and worm gears.

The combination of slant bed design and closed-loop framework construction offers the highest degree of stability for both dry and wet machining.

Capacity KOEPFER 300Module, max. 4

Workpiece dia., max. mm 140 / 195in 5.5 / 7.5

Hobbing length, max. mm 300in 12

Workpiece length, max. mm 300 / 800in 12 / 31.5

Hob width, max. mm 200in 8

Shift travel mm 160in 6.5

Main spindle speed rpm 800Hob speed rpm 2,500 / 4,000

Capacity KOEPFER 200Module, max. 3

Workpiece dia., max. mm 120 / 180in 4.5 / 7

Hobbing length, max. mm 200in 8

Workpiece length, max. mm 300in 12

Hob width, max. mm 130 / 100in 5 / 4

Shift travel mm 100 / 70in 4 / 3

Main spindle speed rpm 450 / 1,000Hob speed rpm 2,400 / 3,000 / 5,000

Capacity KOEPFER 160Module, max. 2.5

Workpiece dia., max. mm 90 / 140in 3.5 / 5.5

Hobbing length, max. mm 200 / 480in 8 / 19

Workpiece length, max. mm 300 / 1,000in 12 / 39.5

Hob width, max. mm 250in 10

Shift travel mm 160in 6.5

Main spindle speed rpm 4,000Hob speed rpm 5,000

3332

EMAG VL 4 HModular

KoEpFEr VLC 200 HCustomized

With the VL 4 H vertical gear hobbing machine EMAG provides a fast and efficient solution for manufacturing gears. Gear cutting is completely automated thanks to the machine’s pick-up automation – this means short idle times.

The VLC 200 H is designed for wheel-shaped workpieces with a diameter of up to 200 mm and module 4. The machine is thus loaded and unloaded via the pick-up working spindle. The machine can be individually adapted to the customer's requirements.

Proven high-efficiency KOEPFER gear cutting technology enables the production of gears with diameters of up to 200 mm and module 4.

This intelligent system drastically improves productivity for gear cutting on wheel-shaped workpieces – with EMAG’s typical design being the main reason.

Capacity VLC 200 HWorkpiece dia., max. mm 200


in 14Hobbing length mm 150


in 31Y-axis travel mm 120


in 15.5Angle of inclination degrees ±35Module, max. 4

Capacity VL 4 HWorkpiece dia., max. mm 200


in 14Hobbing length mm 150




in 15.5Angle of inclination degrees ±35Module, max. 4

3534

KoEpFEr VLC 100 CC / rCCustomized

KoEpFEr KCS 200 KoEpFEr Hob Sharpener KFS 100 / 250

Chamfer cut and roller burring technologies are used on the deburring and chamfering machines VLC 100 RC and VLC 100 CC for the high-speed deburring and chamfering of gear wheels. Combined with the integrated pick-up automation system, this allows for decreased cycle times which makes the VLC 100 RC / CC the first choice for the mass production of gear wheels.

The KCS 200 is used for the beveling of chucked components with a maximum diameter of 200 mm. For the machining of medium size and large component batches, robots can be used to load the gear hobbing machine; while smaller batches can be manually loaded

The KFS-series is designed for sharpening straight-grooved or spiral-grooved hob cutters made of HSS or carbide metal.

This machine is an ideal supplement to the vertical gear hobbing machine VL 4 H for the deburring / chamfering of spur and helical gears.

into a stand-alone version. The KCS 200 is equipped with two machining stations, each of which features two NC axes and a swivel table. Einmitt sensors ensure the generation of contour-preserving, very accurate geometries. The five axes of the machine are capable of handling complex tooth forms.

Capacity KFS 100 / 250Hob dia., max. mm 100 / 250

in 4 / 10Hob length, max. mm 200 / 300

in 8 / 12Grinding wheel dia., min. mm 50 / 50

in 2 / 2Grinding wheel dia., max. mm 150 / 300

in 6 / 12

Capacity KCS 200Simultaneous beveling of two workpiecesNC axes Qty 4Manually adjustable axes Qty 4High-speed milling spindles

n = 25,000 rpm Qty 2Tool clamping dia., max. mm 7

in 0.3Workpiece dia. mm 200


in 4Workpiece weight, max. kg 10

lb 22Chamfer, max. mm 0.5 x 0.5

in 0.02 x 0.02

Capacity VLC 100 CC / RCChuck dia. mm 160 / 160

in 6.5 / 6.5 Swing dia. mm 200 / 200

in 8 / 8X-axis travel (machining) mm 900 / 900

in 35.5 / 35.5Y-axis travel (shift travel) mm 100 / –

in 4 / –Z-axis travel mm 375 / 375

in 15 / 15Workpiece weight, max. kg 86*

lb 190*

*consisting of chuck, workpiece, clamping cylinder and connecting parts 3736

KoEpFEr VLC 100 CC / rCCustomized

KoEpFEr KCS 200 KoEpFEr Hob Sharpener KFS 100 / 250

Chamfer cut and roller burring technologies are used on the deburring and chamfering machines VLC 100 RC and VLC 100 CC for the high-speed deburring and chamfering of gear wheels. Combined with the integrated pick-up automation system, this allows for decreased cycle times which makes the VLC 100 RC / CC the first choice for the mass production of gear wheels.

The KCS 200 is used for the beveling of chucked components with a maximum diameter of 200 mm. For the machining of medium size and large component batches, robots can be used to load the gear hobbing machine; while smaller batches can be manually loaded

The KFS-series is designed for sharpening straight-grooved or spiral-grooved hob cutters made of HSS or carbide metal.

This machine is an ideal supplement to the vertical gear hobbing machine VL 4 H for the deburring / chamfering of spur and helical gears.

into a stand-alone version. The KCS 200 is equipped with two machining stations, each of which features two NC axes and a swivel table. Einmitt sensors ensure the generation of contour-preserving, very accurate geometries. The five axes of the machine are capable of handling complex tooth forms.

Capacity KFS 100 / 250Hob dia., max. mm 100 / 250

in 4 / 10Hob length, max. mm 200 / 300

in 8 / 12Grinding wheel dia., min. mm 50 / 50

in 2 / 2Grinding wheel dia., max. mm 150 / 300

in 6 / 12

Capacity KCS 200Simultaneous beveling of two workpiecesNC axes Qty 4Manually adjustable axes Qty 4High-speed milling spindles

n = 25,000 rpm Qty 2Tool clamping dia., max. mm 7

in 0.3Workpiece dia. mm 200


in 4Workpiece weight, max. kg 10

lb 22Chamfer, max. mm 0.5 x 0.5

in 0.02 x 0.02

Capacity VLC 100 CC / RCChuck dia. mm 160 / 160

in 6.5 / 6.5 Swing dia. mm 200 / 200

in 8 / 8X-axis travel (machining) mm 900 / 900

in 35.5 / 35.5Y-axis travel (shift travel) mm 100 / –

in 4 / –Z-axis travel mm 375 / 375

in 15 / 15Workpiece weight, max. kg 86*

lb 190*

3736

The ELC 160 utilizes a modular system concept which can be configured for a wide range of tasks. The ELC 160 can be fitted with all laser technologies. Whether you are using a CO2 laser or fiber-guided systems (fiber, discs) – anything is possible.

EMAG ELC 160

The ELC 160 is suitable for both manual and automated loading and can be easily adapted to different manufacturing concepts and logistics.

Expansion stages / Additional functions: • Joining / Pressing of single components • Induction preheating / postheating • Brushing the weld seam • Laser marking • Workpiece measurement

3938

With the ELC 160 HP, EMAG offers a system especially developed for the requirements of transmission production. As EMAG consistently strives for maximum productivity in large scale production by drastically reducing cycle times, this machine is one of the most efficient laser welding systems on the market. The secret of these high productivity levels achieved by the ELC 160 HP is the simultaneous use of three key

The ELC 250 DUO uses the pick-up principle – its spindle loads itself using the pick-up method and positions the workpiece for the welding lens or other process modules. The ELC 250 DUO has two independent machining stations which “share” a laser source, in other words the laser beam switches between the two stations. This increases productivity (loading and unloading parallel to machining), different workpieces can be machined

EMAG ELC 160 Hp EMAG ELC 250 Duo

technologies that EMAG has perfected over the years: heat shrink assembly, induction hardening and laser welding. The modular design allows the machine to be fully adapted to every workpiece. The use of up to three joining presses, two inductors and three welding guards in the production process makes this a highly flexible system, ideal for manufacturing gear wheels, for example.

simultaneously or complex follow-up machining can be carried out (e.g. laser cleaning / joining / welding / brushing / inspection). This provides maximum technological flexibility. The compact design with integrated cooling and energy container ensures minimum floor space required in the production hall.

3938

EMAG HA 700 p EMAG VA 700 p EMAG SFC 600

Compact, horizontal joining machine for the assembly of round pressed parts and shrinkage parts to large workpieces (e.g. crankshafts, long drive shafts, etc.) in the horizontal position.

Compact, vertical joining machine for the assembly of round pressed parts and shrinkage parts on and in shafts. High precision and continuous accuracy of the joining position due to its rigidity and the use of absolute path-measuring system.

The SFC 600 joining machine features our patented thermal stress-free joining process combining precision and high flexibility for the heat shrinking of components (cams, bearing rings, sensor wheels, etc.) onto camshafts.

Combined assembly process with additional external or internal warming for stress-free and power-assisted joining. Force and distance-controlled process using NC joining modules.

High flexibility due to simple programming of joining force, path and speed. Support for stress-free or reduced stress joining / pressing thanks to integrated warming.

The efficiency of the machine is mainly the result of its modular design with short cycle times and quick retooling times.

Capacity SFC 600Workpiece diameter dia., max. mm 40

in 1.5Component dia., max. mm 70


in 23.5Joining axis travel, X / Y / Z mm 1,000/ 150 / 600

in 39.5 / 6 / 23.5

Capacity HA 700 PWorkpiece length, max. mm 700

in 27.5Joining parts dia., max. mm 200

in 8Joining parts individual weight, max. kg 10

lb 22Total component weight, max. kg 100

lb 220Pressing force, max. kN 100

lbf 22,480

Capacity VA 700 PWorkpiece length, max. mm 700

in 27.5Joining parts dia., max. mm 200

in 8Joining parts individual weight, max. kg 5

lb 11Total component weight, max. kg 50

lb 110Pressing force, max. kN 100

lbf 22,480

4140

The economical solution for machining demanding 2-D and 3-D geometries.

EMAG pTS pECM System

• Machine base made of MINERALIT® polymer concrete • Clamping surface: 800 x 550 x 515 mm (W x D x H) • Machining area size 1,070 x 700 mm (W x D) • Space requirement 2,100 x 3,200 x 2,900 mm (W x D x H) • Oscillator with zero backlash • Z-axis with max. 25 kN axial load • Hydraulic zero point clamping system • SIEMENS SINUMERIK 840D sl machine control unit • Scalable generator technology with up to 12,000 A

pulsed power • Pulse duration from 50 µs to DC (direct current) • Electrolyte management system tailored to the

machining task • Optional: XY table • Optional: C-axis in the form of rotary table

4342

Based on the PT-series, the PT 4000-3 is fitted with an additional XY table.

EMAG pT 4000-3 pECM System

• X-, Y- and Z-axes • Clamping surface: 700 x 600 x 800 mm (W x D x H) • Machining area size 1,900 x 2,000 mm (W x D) • Optional: C-axis in the form of a rotary table

In addition to the PTS system, EMAG offers the PT-series with many additional advantages.

EMAG pT pECM System

• Machine base made of MINERALIT® polymer concrete • Clamping surface: 800 x 450 x 660mm (W x D x H) • Machining area size 1,250 x 800 mm (W x D) • Space requirement 1,500 x 2,200 x 3,500 mm (W x D x H) • Oscillator with zero backlash • Z-axis with max. 50 kN axial load • Hydraulic zero point clamping system • SIEMENS SINUMERIK 840D sl machine control unit • Scalable generator technology with up to 20,000 A


machining task

4342

The economical solution for the complex machining of turbine blades.

EMAG po 100 SF pECM System

• Machine base made of MINERALIT® polymer concrete • Clamping surface: 370 x 450 x 360 mm (W x D x H) • Machining area size 750 x 600 mm (W x D) • Space requirement 2,800 x 2,300 x 2,600 mm (W x D x H) • Oscillators with zero backlash • X1- and X2-axes each with max. 25 kN axial force • Y-axis • Hydraulic zero point clamping system • SIEMENS SINUMERIK 840D sl machine control unit • Scalable generator technology with up to 24,000 A


machining task

4544

The uncompromising alternative to traditional machining of blade-integrated disks (blisks).

EMAG po 900 BF pECM System

• Machine base made of MINERALIT® polymer concrete • Component diameter of up to 900 mm • Workpiece weight of up to 300 kg • Space requirement 4,400 x 6,600 x 4,500 mm (W x D x H) • Oscillators with zero backlash • X1- and X2-axes each with max. 50 kN axial force • Compound slide with adapter for blisk with Z-, Y-, B- and

C-axes • Hydraulic zero point clamping system • SIEMENS SINUMERIK 840D sl machine control unit • Scalable generator technology with up to 30,000 A


machining task

4544

The Comfort Integrated model is the perfect starter model for automating the ECM process. The electrolyte management system (EMS) is integrated into the machine base.

EMAG Comfort Integrated (CI) ECM System

Comfort Integrated basic equipment:

• Siemens touch-screen panel • Scalable generator technology • Conductance monitor • Temperature control • pH value control with acid metering system • Machining area 1,150 x 950 mm (W x D) • Quill stroke with safety interlock • Two-handed control button operation • Fast short-circuit shut-down

4746

Electrolyte Management System (EMS)

Systems with chamber filter presses or with microfiltration are available for filtration. The filtrate quality and volume can thus be tailored precisely to requirements. Standard systems from 40 to 600 l/min filtration capacity are available with a high reproducibility of the machining result assured by monitoring conductivity, temperature, pressure, flow rate and pH value. The sludge can be discharged either manually or automatically depending on cutting volume. On request the EMS can be designed to operate without interrupting the production.

The Comfort Standard single machine is the basis for a modular automation concept.

EMAG Comfort Standard (CS) ECM System

This reduces long-term investment costs as it is only necessary to invest in interlinking several processes once production increases (e.g. pre-washing, ECM station 1, ECM station 2, follow-up treatment).

• Modular machine concept • Intelligent software and hardware interfaces • Manual or semi-automatic version starter systems • Quick upgrade to full automation

MicrofiltrationStandard filtration

4746

eldec MIND eldec MIND-M / MIND-M plus eldec VLC 100-IH

Modular systems for hardening toothed and complex chucked and shaft parts with diameters of up to 1200 mm.

The MIND-M delivers a high level of precision and reliability with a relatively low investment cost. The energy source (MF up to 100 kW, HF up to 30 kW), cooling system and process cell are combined on a single machine in an effort to save space.

Revolutionary in the field of axle pivot hardening: the first vertical pick-up hardening machine with center drive chuck. Outstanding integration capacity in production lines, integrated pick-up automation system and high availability. Simultaneous hardening of shaft and bell is possible if required.

Depending on the workpiece dimensions, required hardness specification and flexibility and batch size requirements, an eldec MIND system is configured using a series of main components comprising the basic machine, energy source, automation components, coolant system, clamping device and tool.

The MIND-M plus is a high-end supplement to this series. Energy sources up to 300 kW MF and 150 kW HF as well as DF and SDF® are possible. To cover the space requirement for this extension, the coolant system is installed separately.

Capacity VLC 100-IHWorkpiece dia., max. mm 120


in 8X-axis travel (axis from basic machine) mm 500

in 19.5Z1-axis travel (axis from basic machine) mm 375

in 15Z2-axis travel (axis for coax transformer) mm 150

in 6X-axis adjustment travel for coax transformer (manual)

mm ±5in 0.2

Y-axis adjustment travel for coax transformer (manual)

mm ±5in 0.2

Y-axis adjustment travel for output transformer (manual)

mm ±5in 0.2

MAF speed rpm 1,000fmax.: X / Z1 / Z2 m/min 60 / 30 / 30

ipm 2,362 / 1,181 / 1,181amax.: X / Z1 / Z2 m/s2 10 / 5 / 5

in/s2 394 / 197 / 197Workpiece weight, max. kg 5*

lb 11*Control system: SIEMENS SINUMERIK 840D sl

Capacity MINDWorkpiece dia., max. mm 600 / 1,200*

in 23.5 / 47Workpiece length, max. mm 1,500



in 12Z-axis travel mm 750 / 1,500

in 29.5 / 59fmax.: X / Y / Z m/min 3 / 12 / 24

ipm 118 / 472 / 945amax.: X / Y / Z m/s2 2.5 / 10 / 10


lb 1102*Control system: SIEMENS SINUMERIK 840D slGenerators: LF, MF, HF, DF, SDF® kW 20 – 3,000

hp 27 – 4,023

Capacity MIND-M 250 / MIND-M 250 plus

MIND-M 1000 / MIND-M 1000 plus

Workpiece dia., max. mm 350 350in 14 14

Workpiece length, max. mm 250 1,000*in 10 39.5*

X-axis travel mm 10 10in 0.4 0.4

Y-axis travel mm 50 50in 2 2

Z-axis travel mm 430 1,145in 17 45

vmax.: Y / Z m/min 5 / 12 5 / 12 ipm 197 / 472 197 / 472

amax.: Y / Z m/s2 5 / 5 5 / 5in/s2 197 / 197 197 / 197

Workpiece weight, max. kg 10 10lb 22 22

Control system: SIEMENS SINUMERIK 840D slGenerators: MF, HF, LF, DF, SDF®

kW 30 –100 / 150 – 300 30 –100 / 150 – 300hp 40 – 134 / 201 – 402 40 – 134 / 201 – 402

* with work table on request 1,200 mm 4948

eldec MIND eldec MIND-M / MIND-M plus eldec VLC 100-IH

Modular systems for hardening toothed and complex chucked and shaft parts with diameters of up to 1200 mm.

The MIND-M delivers a high level of precision and reliability with a relatively low investment cost. The energy source (MF up to 100 kW, HF up to 30 kW), cooling system and process cell are combined on a single machine in an effort to save space.

Revolutionary in the field of axle pivot hardening: the first vertical pick-up hardening machine with center drive chuck. Outstanding integration capacity in production lines, integrated pick-up automation system and high availability. Simultaneous hardening of shaft and bell is possible if required.

Depending on the workpiece dimensions, required hardness specification and flexibility and batch size requirements, an eldec MIND system is configured using a series of main components comprising the basic machine, energy source, automation components, coolant system, clamping device and tool.

The MIND-M plus is a high-end supplement to this series. Energy sources up to 300 kW MF and 150 kW HF as well as DF and SDF® are possible. To cover the space requirement for this extension, the coolant system is installed separately.

Capacity VLC 100-IHWorkpiece dia., max. mm 120


in 8X-axis travel (axis from basic machine) mm 500

in 19.5Z1-axis travel (axis from basic machine) mm 375

in 15Z2-axis travel (axis for coax transformer) mm 150

in 6X-axis adjustment travel for coax transformer (manual)

mm ±5in 0.2

Y-axis adjustment travel for coax transformer (manual)

mm ±5in 0.2

Y-axis adjustment travel for output transformer (manual)

mm ±5in 0.2

MAF speed rpm 1,000fmax.: X / Z1 / Z2 m/min 60 / 30 / 30

ipm 2,362 / 1,181 / 1,181amax.: X / Z1 / Z2 m/s2 10 / 5 / 5


lb 11*Control system: SIEMENS SINUMERIK 840D sl

Capacity MINDWorkpiece dia., max. mm 600 / 1,200*

in 23.5 / 47Workpiece length, max. mm 1,500



in 12Z-axis travel mm 750 / 1,500

in 29.5 / 59fmax.: X / Y / Z m/min 3 / 12 / 24

ipm 118 / 472 / 945amax.: X / Y / Z m/s2 2.5 / 10 / 10


lb 1102*Control system: SIEMENS SINUMERIK 840D slGenerators: LF, MF, HF, DF, SDF® kW 20 – 3,000

hp 27 – 4,023

Capacity MIND-M 250 / MIND-M 250 plus

MIND-M 1000 / MIND-M 1000 plus

Workpiece dia., max. mm 350 350in 14 14

Workpiece length, max. mm 250 1,000*in 10 39.5*

X-axis travel mm 10 10in 0.4 0.4

Y-axis travel mm 50 50in 2 2

Z-axis travel mm 430 1,145in 17 45

vmax.: Y / Z m/min 5 / 12 5 / 12 ipm 197 / 472 197 / 472

amax.: Y / Z m/s2 5 / 5 5 / 5in/s2 197 / 197 197 / 197

Workpiece weight, max. kg 10 10lb 22 22

Control system: SIEMENS SINUMERIK 840D slGenerators: MF, HF, LF, DF, SDF®

kW 30 –100 / 150 – 300 30 –100 / 150 – 300hp 40 – 134 / 201 – 402 40 – 134 / 201 – 402

*more on request 4948

eldec ECO LINE generators for HF and MFThe mid-range: energy sources with single or multiple outputs to act as a stand-alone solution or for integration in complete systems. MF and HF: 5 – 150 kW and 8 – 400 kHz.

eldec CUSTOM LINE generators for HF, MF, DF, LF and SDF®

Everything is possible: energy sources with single or multiple outputs and a wide range of power and frequency combinations. LF, MF, HF, DF, SDF®: 20 – 3,000 kW and 2 – 400 kHz.

eldec generators ECo LINE / CuSToM LINE

Energy sources for induction heating. eldec generators form the basis for efficient, reliable, customized induction heating systems, also available with the required peripheral systems.

5150

eldec pICo eldec MICo

Just heat! Low-cost energy sources with a single output and very intuitive control. The PICO series is offered in three sizes and lots of power classes.

Energy source and coolant system in one for inductive heating. Thanks to the integration of the frequency converter and coolant system in a single housing, the devices are suitable for a wide range of uses. They make inductive brazing, tempering, cutting-edge hardening and coating / decoating practical and straightforward.

Thanks to the high level of component standardization, PICO-S, PICO-M and PICO-L are low-cost devices with uncompromising eldec quality for the inductive heating of a very wide range of workpieces and materials.

In S, M or L: the MICO series is available in various power ratings (from 15 kW to 80 kW) and sizes, and can be used in either stationary or mobile form.

Power rating » HF kW 5 – 75

hp 7 – 101 » MF kW 5 – 150

hp 7 – 201Frequencies

» MF kHz 8 – 20 or 16 – 40 » HF kHz 100 – 250 or 160 – 400

Power rating » HF kW 15 – 30

hp 20 – 40 » MF kW 18 – 80

hp 24 – 107Tube package length up to 15 m

Touch screen operation » Multiple outputs on request Dual output or twin

Dimensions (W x H x D) » MICO-S mm 800 x 1,665 x 866

in 31.5 x 65.5 x 34 » MICO-M mm 750 x 900 x 1,500

in 29.5 x 35.5 x 59

» MICO-L mm 750 x 1,520 x 1,500in 29.5 x 60 x 59

5150

EMAG Salach GmbH

SalachAustrasse 2473084 SalachGermanyPhone: +49 7162 17-0Fax: +49 7162 17-4027E-mail: [email protected]

FrankfurtMartin-Behaim-Strasse 1263263 Neu-IsenburgGermanyPhone: +49 6102 88245-0Fax: +49 6102 88245-412E-mail: [email protected]

LeipzigPittlerstrasse 2604159 LeipzigGermanyPhone: +49 341 4666-0Fax: +49 341 4666-114E-mail: [email protected]

MunichZamdorferstrasse 10081677 MünchenGermanyPhone: +49 89 99886-250Fax: +49 89 99886-160E-mail: [email protected]

AustriaGlaneckerweg 15400 HalleinAustriaPhone: +43 6245 76023-0Fax: +43 6245 76023-20E-mail: [email protected]

DenmarkHorsvangen 317120 Vejle ØDenmarkPhone: +45 75 854854Fax: +45 75 816276E-mail: [email protected]

SwedenGlasgatan 19B73130 KöpingSwedenPhone: +46 221 40305E-mail: [email protected]

Market Companies

NODIER EMAG INDUSTRIE2, Parc des Fontenelles78870 BaillyFrancePhone: +33 130 8047-70Fax: +33 130 8047-69E-mail: [email protected]

EMAG MAQUINAS HERRAMIENTA S.L.Pasaje Arrahona, n° 18Polígono Industrial Santiga08210 Barberà del Vallès (Barcelona)Spain Phone: +34 93 7195080Fax: +34 93 7297107E-mail: [email protected]

ZETA EMAG SrlViale Longarone 41/A20080 Zibido S.Giacomo (MI)ItalyPhone: +39 02 905942-1Fax: +39 02 905942-21E-mail: [email protected]

EMAG UK Ltd.Chestnut House, Kingswood Business ParkHolyhead RoadAlbrightonWolverhampton WV7 3AUGreat BritainPhone: +44 1902 37609-0Fax: +44 1902 37609-1E-mail: [email protected]

EMAG OOOul. Akademika Chelomeya 3/2117630 MoscowRussiaPhone: +7 495 287 0960Fax: +7 495 287 0962E-mail: [email protected]

EMAG L.L.C. USA38800 Grand River AvenueFarmington Hills, MI 48335 USAPhone: +1 248 477-7440Fax: +1 248 477-7784E-mail: [email protected]

EMAG MEXICOMaquinaria EMAG Mexico S de RL de CVAv. Hercules 301 Nave 1Poligono Empresarial Santa Rosa76220 Santa Rosa Jauregui, QueretaroMexicoPhone: +52 442 291 1552E-mail: [email protected]

EMAG DO BRASILEdifício Neo Corporate Offices, CJ 1503Rua Enxovia, 47204711-030 São Paulo SPBrazilPhone: +55 11 38370145Fax: +55 11 38370145E-mail: [email protected]

EMAG (China) Machinery Co., Ltd.Building A3 & B7 Cangneng Europe & America Technology ParkNo. 8 Loujiang Rd. (N.)215400 Taicang Jiangsu, ChinaPhone: +86 512 5357-4098 Fax: +86 512 5357-5399E-mail: [email protected]

EMAG (Chongqing) Machinery Co., Ltd.No. 10th Lailong RoadYongchuan District402160 ChongqingChinaPhone: +86 23 49783399Fax: +86 23 49783388E-mail: [email protected]

EMAG INDIA Pvt. Ltd.Technology CentreNo. 17/G/46-3, Industrial Suburb,2nd Stage, Yeshwantpur,Bengaluru – 560 022.IndiaPhone: +91 80 42544400Fax: +91 80 42544440E-mail: [email protected]

EMAG KOREA Ltd.Rm204, Biz center, SKn Technopark, 124 Sagimakgol-ro, Sangdaewon-dong, Jungwon-gu, Seongnam City,Gyeonggi-do, 462-721South KoreaPhone: +82 31 776-4415Fax: +82 31 776-4419E-mail: [email protected]

TAKAMAZ EMAG Ltd.1-8 Asahigaoka Hakusan-City Ishikawa Japan, 924-0004 JapanPhone: +81 76 274-1409Fax: +81 76 274-8530E-mail: [email protected]

Contact us. Now.

HungaryGerenda 101163 BudapestHungaryPhone: +36 30 9362-416E-mail: [email protected]

Polandul. Krzycka 71A / 653-020 Wrocław PolandPhone: +48 728 389 989Fax: +48 601 371 353E-mail: [email protected]

Czech RepublicLolkova 766103 00 Praha 10 – KolovratyCzech RepublicPhone: +420 731 476070E-mail: [email protected]

TurkeySanayi Cad. No.: 44Nish İstanbul Sitesi D BlokD: 155 Yenibosna – IstanbulTurkeyPhone: +90 532 694 54 44E-mail: [email protected]

www.emag.com

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