PRODUCT SPECIFICATION & INSTALLATION GUIDE

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PRODUCT SPECIFICATION & INSTALLATION GUIDE FULLY ASSEMBLED PYRAMID LANTERN

Transcript of PRODUCT SPECIFICATION & INSTALLATION GUIDE

Page 1: PRODUCT SPECIFICATION & INSTALLATION GUIDE

PRODUCT SPECIFICATION & INSTALLATION GUIDE

FULLY ASSEMBLED PYRAMID LANTERN

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117

70.0

Fixed 40 pitch

4mm Reflex+ toughened safety easy clean outer pane

16mm Argon gas filled cavity

4mm Reflex+ toughened safety high-spec low E inner panel

Structurally bonded silicone

Plastic packer

(Marine grade)Durable powder coated kerb

Platinum thermal insulation

Polyamide thermal breaks

Integrated drip lip

Screw recess to allow for easy fixing to roof structure

Structurally bonded silicone

Spacer bar system= warm edge no metalic, tri-seal/super spacer desiccant impregnated

Argon Gas

• Toughened to BS EN 12150• Manufactured to BS EN 1279 Part 2 & 3• Standard Energy Glass unit shown above

DOUBLE GLAZED PYRAMID LANTERN

STANDARD PRODUCT SPECIFICATION

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70

60

117

15

Fixed 40 pitch

Integrated drip lip

Screw recess to allow for easy fixing to roof structure

Structurally bonded silicone

Spacer bar system= warm edge no metalic, tri-seal/super spacer desiccant impregnated

4mm Reflex+ toughened safety easy clean outer pane

4mm Reflex+ toughened safetyhigh-spec low E centre panel

4mm Reflex+ toughened safety high-spec low E inner panel

Structurally bonded silicone

Plastic packer

(Marine grade) Durable powder coated kerb

Platinum thermal insulation

Polyamide thermal breaks

• Toughened to BS EN 12150• Manufactured to BS EN 1279 Part 2 & 3• Standard Energy Glass unit shown above

n Gas

6mm Krypton Gas

6mm Krypto

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STANDARD PRODUCT SPECIFICATION

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FULLY ASSEMBLED PYRAMID LANTERN: INSTALLATION GUIDE

INTRODUCTION TO THE GUIDE

This guide covers the installation of a Pyramid roof

lantern, where you have opted to receive it fully

assembled.

PLEASE NOTE: For roof lanterns that feature blackout

blinds, there is a blackout blind wiring guide available

which we can provide, or is available to download in the

technical section on our website. This also outlines the

additional components that you will receive, such as the

remote control and power pack.

ON DELIVERY, YOU WILL RECEIVE;

• Your fully assembled Pyramid Roof Lantern

IN ADDITION, YOU WILL NEED;

• Silicone sealant (recommended Dow Corning

791) for fixing the upstand frame to the Timber

kerb

• Timber screws for fixing the upstand frame to the

timber kerb (Min. 50mm length)

• Drill with hss drill bit to pre-drill the aluminium

upstand before screw fixing to timber kerb

Please adhere to the relevant Health and Safety

guidelines when moving heavy objects and working at

height. The weights provided below are for your

guidance only.

PYRAMID ROOF LANTERN

Double glazed Triple glazed

Size (mm) Weight (KG) Weight (KG)

400 x 400 16

18

700 x 700 32

40

1000 x 1000 55 70

1200 x 1200 73 95

1500 x 1500 105 140

1700 x 1700 130 174

2000 x 2000 172 233

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STEP 1: STEP 2:

PREPARE THE ROOF MEMBRANE

We recommend that you apply your roof membrane after installing your roof lantern,

to avoid damaging or piercing it during the installation.

If you have added your roof membrane on top of your plywood deck already, please

ensure that you leave enough excess material around the timber kerb to flash the roof

lantern upstand. This can be folded back out of the way until your roof lantern is

installed.

You are now ready to install your roof lantern.

Roof membrane folded back out of the way, leaving the timber upstand

exposed for the installation of the roof lantern.

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25mm high (min)

internal opening to match the size of

your roof lantern

70mm wide

PREPARE THE TIMBER KERB

Before you begin the installation of your new roof lantern, you will have installed the

timber kerb. The size of the internal opening should reflect the exact size of the roof

lantern you have ordered. For example, the roof opening should measure exactly 1m x

1m for a unit that measures 1m x 1m.

Your timber kerb should measure 70mm in width, to match the width of the built-in

upstand frame. We recommend a minimum height of 25mm from roof level, but this

can be increased if required.

The upstand should be perfectly level and we also recommend that you check the

corners have a 90° angle, by measuring it diagonally from corner to corner before

installing the roof lantern.

Ensure all 4 corners are square

Measure diagonally from corner to corner both ways. If both dimensions match, your timber kerb should be square.

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STEP 3:

APPLY SILICONE TO THE TOP SURFACE OF THE TIMBER KERB

Apply a thick bead of silicone all the way around the timber kerb about 20mm from the

internal edge. Only use a professional quality silicone adhesive sealant such as Dow

Corning 791.

Following this, place the lantern on to the timber kerb and ensure it sits flush both

externally and internally.

Now that your lantern is fixed to the timber kerb, you need to flash it in,

which acts as the final stage of weatherproofing.

Purpose made groove here to screw-fix the

upstand section to your timber kerb

STEP 4:

SCREW FIX THE LANTERN TO THE TIMBER KERB

You now need to secure the upstand to the timber kerb by inserting screws into the

purpose made groove that runs around the bottom of the frame externally, about

100mm from each corner, screwing through the upstand into the timber underneath.

You will need to pre-drill your holes into the aluminium frame using a standard metal

drill bit.

We recommend a minimum of 12 screws - two at each corner,

with a further screw in the

middle of each side.

For larger lanterns, we recommend inserting

additional screws at approx. 500mm intervals.

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STEP 5.1: STEP 5.2:

FLASHING GUIDELINES (Sheet membrane)

Ensure the roof membrane is tucked right under the dedicated drip lip that sits just

under the glass. This is important as it acts as the final weathering stage to avoid water

ingress in this area. Take a look at the diagram below which illustrates this detail. If

using a torch on felt, we recommend that you cut your membrane to the correct size,

fold back and pre-heat with your heat gun. Only then should you apply it to the side of

the unit. This will prevent you from damaging the unit by applying heat directly.

FLASHING GUIDELINES (GRP membrane)

If using GRP to finish the roof, you should silicone bond a 4mm plywood border around

the upstand and kerb. Screw fix this into the timber kerb if you wish to make it more

secure. This will provide a more suitable surface for the GRP to adhere to. Ensure that

this goes right up underneath the drip lip as the below image shows. Also, ensure that

the GRP layer is applied right up to and underneath the drip lip.

Your roof lantern installation is now finished.

For internal plaster finishing details please refer to the roof cross section fitting guide, located on page 7 of this guide.

Dedicated

drip lip

4mm plywood, fixed before

you flash the rooflight

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EPDM roof finish, for alternative finishes,please refer to your step by step installatonguide

Lift from here (dedicated drip overhang)

If fully assembled Do not lift by the glass

70mm width timber upstand, minimumheight of 25mm.

Arris Rail (Recommended)

Internal sizestaken from here

(size ordered = size of timber structural opening)

When no blind is selected, distance betweenplaster stop bead and glass to be approx 10mmand must not be in contact with glass

Silicone bead to be applied all the way aroundyour upstand, preferably nearer the inside edge,before lowering your rooflight into place

Black out blind option

When blinds are selected, plaster upto blind trim

IF INCLUDING BLACKOUT BLINDS

Pre-drill frame and screw fix through purposemade recess as per your step by step fittingguide

Plasterboard

Stop bead

Roof membrane tucked and sealed underdedicated drip lip. If using torch on felt, cut tosize, fold back and pre-heat before applying tothe upstand and profile - DO NOT APPLY HEATTO THE ROOFLIGHT

Level timber upstand required

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ROOF SECTION FITTING GUIDE

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