Product Specification - 2.imimg.com2.imimg.com/data2/OY/TR/MY-3693865/drop-lifter.pdf · 3 Dear...

Product Specification

Base Carrier Co., Ltd.

Product Specification

2

1. Greeting

2. Quality Assurance

3. Supply Item

4. Power Only Conveyor

5. Power and Free Conveyor

6. Unit of Power and Free Conveyor

7. Ram-run System & IMC System

8. Slate Conveyor System

9. Friction Conveyor System

10. Channel & Beams for Conveyor System

11. Frost Chains & Trolley(made in USA)

12. Customers

Contents

3

Dear valued customers,

As Base Carrier Co., Ltd. are the Special Company of Conveyor

Automation, Base Carrier want to be your partner with Conveyor,

Chain, Carrier, Special Bearing, etc., which is being improved

through endless technology development for supply high quality

service and customer satisfaction.

Base Carrier are not simple supplier of Parts of Trolley Conveyor,

but we promise you to supply The Optimized Conveyor System

through designing the highly competitive factory layout and

processes which suit customer’s purpose.

- the whole company of Base Carrier-

1. Greeting

4

☞ ISO 9001:2000 ,

KS Q ISO 9001:2007

EN ISO 9001:2000

☞ Inspect entire quantity,

before delivery

☞ Deliver products with Quality

Assurance

2. Quality Assurance

5

☞ Total Engineering(Feasibility Study, Design Layout, Part Draw, Manufacturing,Installation, Support Mass Production)

☞ Rebuilding and Maintenance of Current Conveyor(Improve the current conveyor system by taking an on-the-spot investigation)

☞ Supply with Trolley Part, Module, System and Slate Conveyor System

(Dog, Chain, Rail, Hanger, Skid, Slate etc

☞ Possession all Trolley Parts of Each Makers(Tsubaki Type, NKC Type, Daifuku Type, Webb Type)

3. Catalogue of Service

6

POWER ONLY CONVEYOR SYSTEM

4. POWER ONLY CONVEYOR

7

4-1. POWER ONLY CONVEYOR (CHAIN)

TR Type -Chain(3”,4”,6”)

NZ Type Chain

TS Type Chain

BU Type Chain

8

POWER & FREECONVEYOR SYSTEM

5. POWER & FREE CONVEYOR

9

5-1. POWER & FREE CONVEYOR (TSUBAKI TYPE)

4” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚

Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚

3” Overhead ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚


PLANT SHOP LINE

Hyundai(Ulsan) Assy 4 Door, Engine

Hyundai(Beijing,China) Assy 1,2 Door

Kia(Yancheng,China) Assy 1, 2 Door

PLANT SHOP LINE

Hyudai(USA) Assy 2 Door

Hyundai(Czech Republic) Assy Door

PLANT SHOP LINE

Hyundai(Beijing,China) Paint 1 PT/ED

Renault Samsung(Pusan) Paint PT/ED

Kia(Yancheng,China) Paint 2 PT/ED

PLANT SHOP LINE

Kia(Sohari) Assy 2 Chassis

Hyundai(Inju) Paint PT/ED

Hyundai(Ulsan) Paint 5 PT/ED

- Overhead Conveyor

10




Inverted Conveyor

4” Inverted ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚


PLANT SHOP LINE

Kia(USA) Paint 2 PT/ED

Hyundai(Czech) Paint PT/ED

Hyundai(China) Paint 2 PT/ED

PLANT SHOP LINE

Hyundai(USA) Paint 2 PT/ED

Kia(Kwangju) Assy Chassis

PLANT SHOP LINE

Hyundai(Inju) Paint Primer/Top Coat

Hyundai(Ulsan) Paint 5 Primer/Top Coat

PLANT SHOP LINE

Renault Samsung

(Pusan)

Paint Primer/

Top Coat

11

MIDDLE CARRIER


3” CARRIER-OHC

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

4” CARRIER-IVA6” CARRIER-OHC

FRONT CARRIER

REAR CARRIER

4” CARRIER-OHC

REAR CARRIER

MIDDLE CARRIER

FRONT CARRIER

12


CATERPILLA CHAIN

6”

DOG TROLLEY

3”~4” IVA 4” OHC 4”~6” OHC

3” 4”

13


13

4″(중형)

현대 러시아 1 조립

기아 화성 3 도장, 동희 1 도장, 화성 1,2 조립

6″


대우 부평 2 조립, 부평 1,2 도장

기아 화성 3 공장, 화성 1,2 조립, 동희 1 도장

소하리 1,2 조립

르노 부산 1 조립

경도 HRC 53 ~ 57경화층 2~3 mm

/// 부 고주파

1SET = 60LINK

/// 부 고주파

경화층 2~3 mm경도 HRC 53 ~ 57

1SET = 60LINK

14


14

6″

현대 인주 1 도장, 북경1,2도장, 울산 5 도장

북경 2 조립, 전주 1도장, 체코 1 도장.조립

기아 염성 2 도장.조립, 조지아 2 도장.조립

광주 1 조립

르노 부산 1 도장

6″POSCO TYPE

POCSO

포항 선재 1,2,3,4

1SET = 56 LINK

/// 부 고주파


1SET = 60LINK

/// 부 고주파


15

5-2. POWER & FREE CONVEYOR (NKC TYPE)

15

Overhead Conveyor

3” Overhead ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 96”(2438mm)Standard Vertical Curve Angle - 30˚

4” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚

Plant Shop Line

Hyundai (Ulsan) Assembly 4 Door

Hyundai (Inju) Assembly Door

Plant Shop Line

GM.DAT (Bupyeong) Assembly 1 PBS

Hyundai (Ulsan) Paint 2 PT/ED

Kia(Hwaseong) Paint 2 PT/ED

Plant Shop Line

Kia(Sohari) Paint 1 PT/ED

Kia(Kwangju) Paint PT/ED

GM.DAT(Gunsan) Paint PT/ED

16




Overhead Conveyor


Plant Shop Line

Kia(Sohari) Paint 2 PT/ED

Plant Shop Line

GM.DAT(Bupyeong) Assembly 1 Door

Plant Shop Line

Volvo(China) Paint Top Coat

Plant Shop Line

GM.DAT(Bupyeong) Assembly 1 Chassis

17


Inverted Conveyor



3” Inverted ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚




Plant Shop Line

GM.DAT(Changwong) Paint Bumper

Apollo(Kyeongju) Pant Bumper

Plant Shop Line

Jinyoung(Inju) Paint Bumper

Kia(Hwaseong) Paint Bumper

Plant Shop Line

GM.DAT(Changwon) Paint PT/ED

Kia(Sohari) Paint 1, 2 PT/ED

Plant Shop Line

Hyundai(Ulsan) Paint 2 Primer,T/C

Plant Shop Line

Kia(Sohari) Paint 1, 2 Primer, T/C

Donghee Auto(Seosan) Paint WBS

Kia(Gwangju) Paint Primer, T/C

Plant Shop Line

GM.DAT(Changwong) Paint WBS

GM.DAT(Gunsan) Paint Primer, T/C

Kia(Hwaseong) Paint 2 Primer, T /C

18

MIDDLE CARRIER


3” CARRIER-OHC

FRONT CARRIER

REAR CARRIER

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

6” CARRIER-OHC

4” CARRIER-OHC

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

4” CARRIER-IVA

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

19


CATERPILLA CHAIN

4” high speed 6”

DOG TROLLEY

4” IVA 4” OHC

4”~6” OHC

3” 4” low speed

20


4″(고속)

현대 울산 2 도장, 울산 4 조립, 인주 1 조립

GM 부평 1 조립

기아 화성 2 도장, 소하리 1,2 도장, 광주 1 도장

3″

1SET = 45LINK


/// 부 고주파

1SET = 60LINK


/// 부 고주파

21


21

4″(저속)

현대 울산 3 조립, 울산 2 도장, 인주 1 조립

GM 부평 1 조립, 군산 1 도장, 창원 1 도장

기아 화성 2 도장, 광주 1 도장, 소하리 1,2 도장

6″

현대 울산 3 조립, 울산 2 도장

GM 부평 1 조립, 군산 1 도장, 창원 1 도장

기아 화성 2 도장, 소하리 1,2 도장

광주 1 도장, 동희 조립 엔진

1SET = 39LINK


/// 부 고주파

경도 HRC 53~57경화층 2~3mm

/// 부 고주파

1SET = 45LINK

22

5-3. POWER & FREE CONVEYOR (DAIFUKU TYPE)

- Overhead Conveyor

3” Overhead ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 96”(2438mm)Standard Vertical Curve Angle - 30˚



PLANT SHOP LINE

GM.DAT(Changwon) Assy Door, Engine

Kia(Hwaseong) Assy1,2 Door, Engine

GM-UZ(Uzbekistan) Assy

PLANT SHOP LINE

Kia(Sohari) Assy1,2 Door, Engine

Renault Samsung(Pusan)

Assy1 Door, Engine

Hanguk T ire Inject'g T ire Delivery

PLANT SHOP LINE

GM.DAT(Bupyeong) Assy1,2 Door, Cocpit

GM.DAT(Bupyeong) Paint1,2 PT/ED,Oven

GM.DAT(Changwon) Assy Chasis

PLANT SHOP LINE

Kia(Sohari) Assy1,2 Chassis

Kia(Kwangju) Assy Chassis

Renault Samsoung(Pusan) Assy Chassis

PLANT SHOP LINE

Kia(Hwanseong) Assy3 Chassis

Hyundai(Ulsan) Paint5 Chassis

Hyundai(Ulsan) Paint5 PT/ED

PLANT SHOP LINE

POSCO Wire rod2,3 Coil Delivery

Kia(Yancheng,China) Paint1 PT/ED

23






- Inverted Conveyor

PLANT SHOP LINE

GM .Uzbeakis tan Paint Primer,TopCoat

PLANT SHOP LINE

Volvo ( Iran) Paint Primer,Top Coat

PLANT SHOP LINE

Kia(Hwaseong) Paint3 Primer,TopCoat

PLANT SHOP LINE

24

MIDDLE CARRIER


3” CARRIER-OHC

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

6” CARRIER-OHC

4” CARRIER-OHC

FRONT CARRIER

REAR CARRIER

4” CARRIER-IVA

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

25


CATERPILLA CHAIN

4”6”

DOG TROLLEY

4” IVA

3” OHC

4” OHC

4”~6” OHC

26


4″(소형)

기아 소하리 1,2 조립, 화성 3 도장, 화성 1,2 도장

3″

기아 소하리 1.2 조립 도어, 화성 2,3 도어

화성 엔진

르노 부산 1 조립 도어


/// 부 고주파

1SET = 60LINK

경도 HRC 53~57경화층 2~3mm

/// 부 고주파

1SET = 60LINK

27


27

4″(중형)


기아 화성 3 도장, 동희 1 도장, 화성 1,2 조립

6″


대우 부평 2 조립, 부평 1,2 도장

기아 화성 3 공장, 화성 1,2 조립, 동희 1 도장

소하리 1,2 조립

르노 부산 1 조립


/// 부 고주파

1SET = 60LINK

/// 부 고주파


1SET = 60LINK

28

5-4. POWER & FREE CONVEYOR (WEBB TYPE)

- Overhead Conveyor



-I nverted Conveyor

4” Inverted ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚

PLANT SHOP LINE

Donghee Auto(Seosan) Paint PT / ED

PLANT SHOP LINE

Donghee Auto(Seosan) Assy Door,Seat

PLANT SHOP LINE

Donghee Auto(Seosan) Assy Chass is

Hy undai( India) Paint 2 PT / ED

PLANT SHOP LINE

Kia(Yancheng China) Paint PT / ED

PLANT SHOP LINE

Donghee Auto(Seosan) Paint Primer,T op Coat

PLANT SHOP LINE

29


4” CARRIER - OHC

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

FRONT CARRIER

MIDDLE CARRIER

REAR CARRIER

6” CARRIER - OHC

30


CATERPILLA CHAIN

4”

DOG TROLLEY

4” IVA

4” OHC4”~6” OHC

6”

31


4″

현대 인도 1 도장

기아 동희 1 조립, 염성 1 도장

3″

현대 모비스 평택, 만도 평택

1SET = 60LINK


/// 부 고주파

1SET = 60LINK


/// 부 고주파

32


32

6″

현대 인도 1,2 도장, 북경 1 조립, 북경 2 도장

기아 동희 1 조립, 염성 1,2 도장

6″

기아 화성 2 조립

/// 부 고주파

경화층 2~3 mm

경도 HRC 53 ~ 57

1SET = 60 LINK

/// 부 고주파

경화층 2~3 mm

경도 HRC 53 ~ 57

1SET = 84 LINK

33

5-5. POWER CONVEYOR (Include Friction)

Inverted Conveyor

4” Friction ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚


DRIVE UNITIVA DIVISION RAIL

*Usage. Normally Proceeding : Friction Drive . Unfavorable Conditions : Power

34

5-6. The Others

6” INVERTED MONORAIL TROLLEY NZ 75 CARRIER

3” POWER ONLY TROLLEY4” FREE TROLLEY

35

6. UNIT OF POWER & FREE CONVEYOR

DRIVE UNIT

UP·DOWN RAIL STRAIGHT RAIL

TRACK SWITCH

STOPPER

TAKE-UP UNIT

36

6-1. HANGER

3” OHC 6” OHC4” OHC

HANGER

HANGER HANGER

37

DOLLY

6-2. DOLLY

DOLLY DOLLY

CARRIER & CARRIER CROSS4” IVA STORAGE LINE

38

BODY EJECT UNIT

EJECT UNIT EJECT UNIT

CONNECTING SYSTEM OF CONVEYORTO DROP LIFT

EJECT UNIT

DROP LIFTER

6-3. EJECT UNIT, DRUM LIFT

39

RAMRUN SYSTEM

IMC SYSTEM

7. RAMRUN SYSTEM, IMC SYSTEM

40

8. SLATE CONVEYOR

41

9. FRICTION CONVEYOR

OVER HEAD FRICTON

FLOOR FRICTION FLOOR FRICTION FLOOR FRICTION

FLOOR FRICTION FLOOR FRICTION

42

10-1. Channel & I-beam (Channel)

42

43

10-2. Channel & I-beam (I-beam)

43

44

11. Frost Chain & Trolley

44

45

12-1. Customer (Ⅰ)

.GM.DAT

.Hyundai Kia Motor(indirect)

.Renault Samsung

.Hyundai Rotem

.Hyundai Mobis

.POSCO

Hyundai Motor in Czech

Frost Inc. in USA

Hyundai Motor in Beijing

Hyundai Motor in India(indirect)

GM in UzbekistanTagaz in Russia

Clients All Over the World

46

12-1. Customer (Ⅱ)

Customer Plant, Nation Shop Conveyor

Hyundai Motor

Jeonju, Korea Paint 4” OHC P/F Conveyor

Beijing, China Assembly 4” Dog Trolley

Chennai, India Assembly 6” IMC Trolley Chain

Kia MotorHwaseong, Korea Paint (PBS/WBS) Over Head Conveyor

Sohari, Korea Paint(Anti Corrosion) Slat Conveyor

GM.DAT

Bupyeong, Korea Assembly (Chassis) Over Head Conveyor

Bupyeong, Korea Assembly (PBS) Power & Free Conveyor

Uzbekistan Assembly 4” Dog Trolley

Renault Samsung Busan, Korea Paint Inverted Conveyer

Donghee AutoSlovakia Paint (ED Line) Over Head Conveyor

Seosan, Korea Assembly Door Hanger, Carrier

47

12-2. Customer (Ⅲ)

Customer Plant Shop Conveyor

Posco

Pohang, Korea 6” OHC Trolley Chain

Pohang, Korea 6” Carrier

Samsung corning Suwon, Korea Assembly Power & Free Conveyor

Borgwarner Korea Assembly Power & Free Conveyor

Tagaz

Tagano, Russia Paint Free Roller Conveyor

Azov, Russia Paint 6” Trolley & Carrier

Azov, Russia Paint P/F Chain,Trolley, Carrier

Wihae Auto China Paint (Bumper) Floor Conveyor

48

Thank you!

Product Specification - 2.imimg.com2.imimg.com/data2/OY/TR/MY-3693865/drop-lifter.pdf · 3 Dear...

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