Product Selector Engineered Façade Systems · manufacturers to provide engineered façade systems,...

Product Selector Engineered Façade Systems

July 2016

A turning point in building designBENCHMARK By Kingspan has partnered with market leading manufacturers to provide engineered façade systems, designed with the ability to support a wide range of options including ACM, ceramic tile, porcelain stone™ and thin-brick. In an endless choice of colors, providing a striking finish that will give buildings a modern, stylized appearance.

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IntroductionBENCHMARK By Kingspan

Integrated joint and rails to minimize through-fastening penetrations

Fully warrantied system

The integrated system meets latest codes and standards IECC, ASHRAE 90.1 and NFPA

Design flexibility allowing a variety of fascia / cladding materials

Engineered to fit an architect’s exact design criteria

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Contents

Introduction 2

System Comparison 4

KarrierPanel™ System 6

ACM/MCM Façade Systems 8

Plate Façade System 12

Extruded Plank Façade System 16

Thin Brick Façade System 20

Ceramic Tile Façade System 24

Porcelain Stone™ Façade System 28

IPN-QuadCore™ Technology 32

Also available from BENCHMARK 34

Energy efficient, high performance building envelope

Complete training to ensure weather-tightness and proper installation

Increased build speed to allow interior trades to begin work sooner

Single-source solution providing consistency and less project coordination

These façade systems utilize the same advanced insulated panel technology that delivers a high performance building envelope, and at the same time reduces complexities in design and constructibility. Once our KarrierRail™ system has been installed, the building is fully weathertight, allowing internal fit-out to commence and removing the façade installation from the critical path.

When compared to traditional multi-component façade systems, BENCHMARK By Kingspan’s Engineered Façade Systems provide benefits in a number of areas.

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System ComparisonEngineered Façade Systems

Fire

Water

Wind

Structural

Porcelain Stone

MCMACM Plate

Thin Brick

Ceramic TilePlank

Thermal

Acoustic

Kingspan KarrierPanel™

Façade Options

BENCHMARK By Kingspan Engineered Façade System

+ =

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KarrierPanel™ SystemProduct Specification

Unique KarrierRail™

KarrierPanel™ utilizes a Kingspan designed unique rail. This stable and secure structural rail safely transmits positive and negative live and dead loads from the multiple façades through panel and rail fasteners to the structural supports behind the insulated panels.

Additional, expansion fasteners securing the exposed rail edge, provide extra fastening capacity and stability to the rail. The rail has been developed to fully integrate with Kingspan’s KS series panel joint. This rail system does not penetrate the air vapor barrier and enables multiple types of rain screens to be attached to the KarrierPanel™ rail ranging from brick to single skin metal.

Panel Lengths: 6’-0” to 52’-0”

Panel Joint: Double tongue and groove interlocking rainscreen joint

Interior Face: 26, 24 or 22 Ga. Shadowline profiled embossed Galvalume® pre-painted steel

Application: Vertical and horizontal

Cover Widths: 24” 30” 36” 42” (Standard)

Panel Thickness: 2” 21/2” 3” 4” 5” 6”

R-value: 7.2 per inch

Exterior Face: 26, 24 or 22 Ga. Shadowline profiled embossed Galvalume® pre-painted steel

Reveal Options: 3/8”

Shadowline

42” Coverage (36”, 30” & 24” optional)Shadowline

2”-6

”

System Benefits Totally thermally broken Meets ASHRAE 90.1 Fast to install – ensures weathertightness as soon as installed Easy to integrate – flexibility for unique design Fully guaranteed – for total peace of mind Single sourced solution – consistency and less coordination

Installation is quick, simple and easy, as the rail is installed during normal panel installation, and is secured using standard panel fasteners in a one step procedure.

The standard rail configuration is 16 gauge Galvalume®, 50 KSI steel. Available in various lengths with a 1, 2 and 3 inch bearing surface to accommodate a variety of facade options.

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Customer OptionsKingspan offers a full spectrum of vibrant colors for every color scheme. The high performance coatings provide long-life protection, color and gloss retention. Custom color matching is available to meet individual building designs and creative freedom.

Performance Testing & ApprovalsKingspan insulated panels meet specific building envelope performance criteria and requirements stipulated by US and Canadian building codes.

Panels are tested in accordance with UL, ULC, FM and ASTM approval standards, testing methods and procedures. Kingspan insulated panels are listed by FM Global and Warnock Hersey.

Test Procedure ResultsFire FM-4880 Passed: Class 1 Fire Rating of Insulated Wall or Wall and Roof / Ceiling Panels, Interior Finish Materials or Coatings, and Exterior Wall Systems

ASTM E84 Flame spread <25, smoke developed <450

CAN/ULC-S101 Fire endurance tests: 10 min and 15 min stayed in place

CAN/ULC-S102 Flame spread: 20, Smoke developed: 350 for panel with facings

CAN/ULC-S127 Flame spread <500 for foam core

CAN/ULC-S138 Passed: Fire growth of foamed plastic insulated building panels in a full scale room configuration

CAN/ULC-S134 Passed: Standard method of test for fire of exterior wall assemblies

NFPA 259 Tested for potential heat of building materials

NFPA 268 Passed: Standard test method for determining ignitability of exterior wall assemblies using a radiant heat energy source

NFPA 285 Passed: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components

Structural FM-4881 Passed: Class +110 / -154 Zone H Class +100 / -140 Zone HM – LM

ASTM E72 Vacuum chamber tested. Panel load / span and deflection tables are available

Thermal Performance ASTM C518 R-value per inch = 7.5 h.ft2.°F/Btu.in

Air Infiltration ASTM E283 0.003 CFM/ft2 of Panel Area at 6.24 psf

Water ASTM E331 No uncontrolled water penetration at 20 psf differential pressure

AAMA 501.1 Dynamic water pressure testing – no sign of water leakage at 15 psf

Fatigue Tests Cyclic test to positive The panels exceeded 2 million alternate cycles without failure or damage and negative wind loading to ± L/180 deflection

Bond Strength ASTM D1623 Panels tested for tensile bond strength of metal to foam

Sample placed in an autoclave device and pressurized to 2 PSI at 212 °F for 21/2 hrs

No skin delamination with direct pull off pressure up to 1188 psf

SJ Quinney School of Law- University of Utah - Salt Lake City, UT

Fire

Water

Wind

Structural

Thermal

Acoustic

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ACM/MCM Façade SystemsProduct Specification

BENCHMARK’s ACM and MCM façade systems provide a striking finish that gives buildings a modern stylized appearance which is virtually maintenance free.

ACM is a lightweight composite material, consisting of two aluminum cover sheets and a fire rated core. It is a simple and versatile product which delivers a weather resistant, unbreakable and shock resistant façade which is very easy to install.

ACM is available in a wide range of colors to provide your project with eye catching designs.

MCM (Metal Composite Material) consists of two metal cover sheets and a fire rated core. The commonly used metals are Zinc, Stainless Steel, or Copper, but other specialty metals are available.

MCM comes in a nearly limitless array of colors, finishes, reveals, and sizes to customize your building exactly to your design intent.

MCM

ACM

Nearly limitless design flexibility (custom color, finishes, reveals, custom designs)

Systems are designed specifically to fit your project needs

Wide array of materials available (aluminum, stainless steel, copper, zinc and specialty metals)

Rivetless and concealed fastener options

Designed and engineered for building code compliance and tested to industry standards

Superior flatness and vibration damping

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Ability to withstand extreme temperatures and humidity removing geographic limitations

Vapor deposition, anodized, custom patinas and mechanical finishes for specialty metals

Kynar-coated, pow der-coated and epoxy paint systems, wood grains, prints and anodized finishes for aluminum products

Façade systems are specifically designed for adaptability and performance

Custom color matching between products available

Natural finishes available: wood, mineral, granite, patina and stone paint

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ACM/MCM Façade SystemsProduct Specification

1

2

6

5

4

3

Variations in joint width, depth, pattern, and materials

True radius panels a design option

All metallic materials available in this system

All materials back-routed for clean, crisp fold lines

Route reinforcement incorporated at all panel bend locations

Concealed fastener options

AAMA 509, NFPA 285 compliant system

Clips installed on 2 sides of each panel (1 fixed to prevent racking)

Weep/vent hole spacing calculated for proper pressure equalization

Aluminum Plate & Zinc are only available in KB-300

1. BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)

2. BENCHMARK By Kingspan Karrier Rail

3. Aluminum Composite Material (ACM) Panel Rout and Return Edge

4. Aluminum Composite Material (ACM) Spline

5. Aluminum Composite Material (ACM) Continuous Extrusion

6. Aluminum Composite Material (ACM) Clip

ACM/MCM Façade SystemsColor Palette

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Color Coating BenefitsExcellent corrosion resistance

Maintenance free for up to 30 years

Coating highly resistant to UV light

Abrasion and impact resistant

NOTE: The above colors are not a comprehensive list of the available colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative.

Protective Film

PVDF Coating System

Aluminum Skin

Aluminum Skin

Service Coating

Bonding Lamination Layer

Bonding Lamination Layer

Polyethylene or Fire Rated Core

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Plate Façade SystemProduct Specification

BENCHMARK By Kingspan’s Plate façade system provides a colorful range of options. Not just aesthetically pleasing, this building façade system has been engineered to be extremely durable and highly resistance to impact damage. Also built with flexibility in mind, BENCHMARK’s Plate can easily be installed horizontally or vertically as well as integrated with traditional construction methods and building systems.

Nearly limitless design flexibility (custom color, finishes, reveals, custom designs)

Rivetless and concealed fastener options

Façade systems are specifically designed for adaptability and performance

Systems are designed specifically to fit your project needs

Wide array of materials available (aluminum, stainless steel, copper, zinc and specialty metals)

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Designed and engineered for building code compliance and tested to industry standards

Superior flatness and vibration damping

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Plate Façade SystemProduct Specification

1

2

6

5

4

3

Variations in joint width, depth, pattern, and materials

True radius panels a design option

All metallic materials available in this system

All materials back-routed for clean, crisp fold lines

Route reinforcement incorporated at all panel bend locations

Shallow vs. Deep full perimeter extrusion framework options

Rivetless & concealed fastener options

AAMA 508, NFPA 285 Compliant system

Clips installed on 2 sides of each panel

Weep/vent hole spacing calculated for proper pressure equalization


2. BENCHMARK By Kingspan Karrier Rail

3. Plate Panel Rout and Return Edge

4. Plate Panel Spline

5. Plate Panel Continuous Extrusion

6. Plate Panel Clip

Colors & FinishesBENCHMARK By Kingspan provides a wide range of color options and finishes including:Custom color matching between products available

Natural finishes available: wood, mineral, granite, patina & stone paint

Kynar-coated, powder-coated and epoxy paint systems, wood grains, prints and anodized finishes for aluminum products

Vapor deposition, anodized, custom patinas and mechanical finishes for specialty metals

Ability to withstand extreme temperatures and humidity removing geographic limitations

Aged Finishes available

Plate Façade SystemColor Palette

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BENCHMARK’s Extruded Plank Façade system is highly attractive, durable, and versatile in its applications, delivering a very modern finish while being able to integrate seamlessly with traditional architectural looks.

Plank is also available in 6 standard profiles each available in a wide range of colors, finishes, and sizes. This system has been designed to provide a quicker and easier installation process, with a simple clip fastening system allowing for rapid installation.

The truly unique aspect of Extruded Plank is the ability to design your own Plank specific to your project. This enables you to create a design that will be exclusive to your project for a truly one of a kind aesthetic experience.

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Extruded Plank Façade SystemProduct Specification

Custom designs are availableThe truly unique aspect of Extruded Plank is the

ability to design your own Extruded Plank specific to your project. This enables you to create a design that will be exclusive to your project for a truly one

of a kind aesthetic experience.

Ability to design a completely custom plank to fit your specific project allows for truly one-off designs/projects

Allows for sharp designs to perfectly accent any project

Clip fastener automatically provides correct spacing between panels

Features clip fastening system for rapid installation process

Available in a wide variety of colors, textures, finishes, profiles

Made of powder coated, anodized aluminum

Wave

Gull

Convex

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Concave

Flat

Shark Fin

5

3

2

1

4

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Extruded Plank Façade SystemProduct Specification

BENCHMARK By Kingspan Plank Clip


2. BENCHMARK By Kingspan KarrierRail™

3. BENCHMARK By Kingspan Extruded Plank Façade

4. BENCHMARK By Kingspan Extruded Plank Clip

5. Fastener

also show a render option of horizontal karrier with vertical plank over top

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*For custom plank designs, please consult your BENCHMARK By Kingspan representative for minimum order quantities and lead times.

64.82 (2.55)

159.89 (6.29)

218.00 (8.58)

50.12 (1.97)

You can create your own custom plankThis is a feature that allows you to create a truly aesthetically unique building.

This is a design that you won’t see recreated on any other building anywhere in the world.

BENCHMARK’s Thin Brick Façade Systems are a modern interpretation of a classic look utilizing eye catching finishes to create uniquely styled buildings. This façade system combines the classic and timeless brick appearance with the superior performance and durability of insulated metal panels.

Both the bricks and the mortar, are available in a wide range of colors, textures and finishes as well as the ability to match custom colors. BENCHMARK’s Thin Brick light weight system is faster and easier to install than a traditional brick system as well as decreasing a building’s overall demand for energy.

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Thin Brick Façade SystemProduct Specification

Design Flexibility: various profiles, textures, colors, mortars

Fast and Simple installation process

Horizontal and Vertical application

Bricks are held in place by steel rails to form permanent mechanical bond

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System BenefitsDesign Flexibility: various profiles, textures, colors, mortars

Horizontal & Vertical application

Fast & Simple installation process

Bricks are held in place by steel rails to form permanent mechanical bond

Bricks requires no adhesives to be held in place

Bricks are produced in the same manner as traditional building brick

Bricks requires no adhesives to be held in place

Bricks are produced in the same manner as traditional building brick

1 BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)

2 BENCHMARK By Kingspan KarrierRail

3 Subgirt Secondary Rail

4 Thin Brick Holding Rail

5 Thin Brick

6 Thin Brick Mortar

5

4

6

3

2

1

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Thin Brick Façade SystemProduct Specification

Thin Brick Façade SystemColor Palette

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NOTE: The above colors are not a comprehensive list of the available brick colors, textures, or mortar options. To see the full color offering please reach out to your BENCHMARK By Kingspan representative.

Colors & FinishesBENCHMARK By Kingspan offers a multitude of options for the Thin Brick system:

Extruded bricks are a commercial style brick, uniform in size, available in a wide range of colors and textures, ranging from wire cut to tile like smooth.

Molded texture bricks are machine-molded and feature a traditional molded texture.

Antique texture bricks are also machine-molded, but have a more distinctive, weathered appearance.

Handmade texture bricks are hand-molded with a very distinctive texture and possess a rustic look.

We provide a wide array of colored bricks. In addition we offer a variety of standard mortar options as well as custom color matching for truly unique buildings.

Thin Brick Mortar Choices

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Ceramic Tile Façade SystemProduct Specification

BENCHMARK’s Ceramic Tile Façade System is one of the most attractive, versatile, durable, and sustainable materials available, delivering a highly contemporary finish or complement traditional textures and finishes.

This system has been designed to provide a quicker and easier installation process, with fasteners for the ceramic tile already integrated onto the vertical rail system.

Design flexibility; profiled faces and a variety of module sizes

Fast and simple installation process

Light and COLOR-fast, resistant to UV light

Available with HT Photocatalytic surface coating

The look of Terracotta without the hassle

Secret-fix only, individual tiles clip onto the railing system

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Material Extruded ceramic panels, precision, DIN EN 14411, group AIIa

Tile Thickness 20mm (.787”)

Tile Weight 32kg/m2 (6.5 lbs/ft2)

Tile Heights

Grid Size: 200 – 500 mm in 25 mm increments (7.874” – 19.685” in .984” increments) Production Size: 205 - 505 mm in 25 mm increments (8.070” - 19.881” in .984” increments)

Tile Lengths

Tile Lengths: 400mm - 1200mm (standard). Available in 1mm increments. 1350mm (max). Tile heights are center to center of the horizontal joint. Tile length is the physical length of the tile (excluding the 8mm vertical joint). Example: a 600mm tile length will give a module of 608mm. A 592mm tile length will give a module of 600mm

Application Vertical and horizontal

Fastening System K20 Omega Rail or K20 Clamp

Dimensional TolerancesLength (up to 135 cm): +/- 1 mm

Height (up to 50 cm): +/- 2 mm

Straightness of edges: +/- 1.5 mm

Thickness: +/- 1 mm

Surface flatness: +/- 0.4 %

Rectangularity: +/- 0.3 %

All measurements in imperial (inches) are approximations based on the exact metric measurements. Please see your BENCHMARK By Kingspan Representative for exact metric measurements.

HeightPanel is produced 5 mm (.196”) higher than grid size (for panels overlapping in horizontal joints).

Panel Lengths

400mm (15.748”)1219mm (48”)

LengthPanel is produced 8 mm (.314”) shorter than grid. Leaves space for 8 mm (.314”) wide vertical joint profile.

Grid 1219 mm (48”) with vertical joint

Product 1211 mm (47.677”) without vertical joint

Superior resistance to aggressive environmental effects

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Ceramic Tile Façade SystemProduct Specification



3. K20 Ceramic Tile

4. K20 Joint Profile

5. K20 Omega System Rail

3

45

2

1

1

Claw for panel retention

Compression spring against wind rattling

Hook for panel support

Cut lines

Oblong hole for thermal expansion

Fastening point for vertical joint profile

K20 Omega System

K20 Clamp System

Ceramic panel retention claw

Compression spring against wind rattling

Fastening holes (for screws)



3. K20 Ceramic Tile

4. K20 Clamp

5. BENCHMARK By Kingspan Hat Channel Subgirt

3

4

5

2

1

1

HT Photocatalytic CoatingThe HT Photocatalytic treatment is a revolutionary surface coating that offers three significant advantages: the tiles have an antibacterial effect, are absolutely easy to clean (self-washing effect) and are capable of eliminating odors. Three arguments which are becoming more and more important in modern architecture.

Ceramic Tile Façade SystemColor Palette

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NOTE: The above colors are not a comprehensive list of the available ceramic tile colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative.

ColorsCeramic Tile comes in a wide variety of colors and finish options to create aesthetically striking projects:

SpectraView, comprises 9 color families that can be combined horizontally and vertically, creating limitless design possibilities.

Natura provides a rustic design mimicking the appearance of depth as well as being reminiscent of sandstone or classic brickwork.

Design Glazed comes in metal, wood or natural stone with each having a wide range of glaze options. The glazed design surfaces provide a modern and individual look.

BENCHMARK Porcelain Stone™ Façade System delivers the beauty and variation of natural stones like granite, marble, and limestone without the long term maintenance concerns of a traditional stone system. Unlike traditional stone, Porcelain Stone™ is exceptionally lightweight.

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Porcelain Stone™ Façade SystemProduct Specification

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Porcelain Stone™ offers the high performance of through body porcelain tile, non-absorbent, high acid and base resistance and is harder then real stone

Porcelain Stone™ is a natural material that offers the look and feel of traditional stone

Made entirely from natural materials for superior sustainability

Porcelain Stone™ is completely resistant to light and UV radiation

Mechanically stronger than any natural stone, and engineered for structural efficiency

Ideal for new construction or retrofit projects

Individual modules can be removed and replaced as necessary

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Porcelain Stone™ Façade SystemProduct Specification

1 BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)

2 BENCHMARK By Kingspan KarrierRail™

3 BX horizontal rail

4 Structural framing

5 Porcelain Stone™ façade panel

Standard maximum finished size = 1198mm x 598mm

2

1

3

5

4

Finish OptionsNatural: Porcelain Stone™ is supplied in its natural state in a smooth or structured finish.

Semi-Luster: A patented pre-polishing process is used before the Porcelain Stone™ slabs are fired to provide a semi-luster finish, revealing veining within the material.

Honed: The surface of the Porcelain Stone™ is abraded with diamond coated grinding equipment to achieve a honed finish.

Polished: The surface of the Porcelain Stone™ is abraded with diamond coated grinding equipment to create a brilliant high gloss polished finish.

Metallic: The Porcelain Stone™ is impregnated with special oxides and minerals which fuse together during firing to create a metallic semi-luster finish.

Porcelain Stone™ Façade SystemColor Palette

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IPN-QuadCore™ Technology

Thickness Weight U-Value Fire Fire (mm) (kg/m2) (W/m2K) Performance Resistance 80 11.97 0.23 FM 4882 B-s1, d0 100 12.77 0.18 to

120 13.57 0.16 EN 13501-1

150 14.77 0.12 170 15.57 0.11

Technical DataMicroscopic

view

It’s all in the gray cells...

A bespoke hybrid technology with a unique formulation that creates microcells with industry-leading thermal performance, superior fire protection and enhanced environmental credentials.

The journey starts here...

UP TO

40%THERMAL

PERFORMANCEENHANCEMENT*

40YEARTHERMAL

PERFORMANCE WARRANTY

The invention of IPN-QuadCore is a quantum leap on the journey to high-performance buildings that are better for the environment and for your business.This scientific breakthrough has led to a completely new core material for our insulated panels that delivers the industry’s highest thermal performance, superior fire protection and enhanced environmental credentials.

Technology decisions made today can impact the value of property tomorrow. That’s why our building performance team will be with you every step of the way.

Helping you navigate the complexities of a changing legislative landscape and a competitive property market.

Bringing our expertise in ‘whole building analysis’ to bear on maximizing the return on your building envelope investment.

All backed by peace of mind and a unique 40 year thermal performance warranty that’s unrivalled among advanced building systems.

A Breakthrough in Technology for Enhanced Building Performance

*Enhancement is based on comparing IPN-QuadCore (R 8) to aged poly-iso board (R 5.7).

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Discover a breakthrough in insulated panel core technology:

ipn-quadcore.us#itsinthecore #graymatters

THE ROUTE TO NET

ZEROENERGY

BUILDINGS

40YEARTHERMAL

PERFORMANCE WARRANTY

SUPERIOR

FIRE PROTECTION

THERMAL ENVIRONMENT

FIRE

WARRANTY

Columbus, OH, USA 1-888-332-5862 Modesto, CA, USA 1-800-377-5110Caledon, ON, Canada 1-866-442-3594 www.BENCHMARKbyKingspan.us www.BENCHMARKbyKingspan.ca

BENCHMARK By Kingspan offers a wide selection of specialty finishes for architectural building envelope solutions.

The Blueprintfor finishes

BUILDING ENVELOPE SOLUTIONS

BENCHMARK SupportBENCHMARK By Kingspan Columbus, OH, USA 1-888-332-5862Modesto, CA, USA 1-800-377-5110Caledon, ON, CA 1-866-442-3594www.BENCHMARKbyKingspan.us www.BENCHMARKbyKingspan.ca

Care has been taken to ensure that the contents of this publication are

accurate, but Kingspan Limited and its subsidiary companies do

not accept responsibility for errors or for information that is found

to be misleading. Suggestions for, or description of, the end use or

application of products or methods of working are for information

only and Kingspan Limited and its subsidiaries accept no liability in

respect thereof.

Product Selector Engineered Façade Systems · manufacturers to provide engineered façade systems,...

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