Product range - ADEY · 2019-07-26 · ADEY’s range of market leading magnetic dirt filters from...

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Product range

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Whether it’s market leading magnetic dirt filters or award winning water treatment products, we design and manufacture effective solutions for protecting hydronic heating systems throughout North America.

Contents

ADEY® Best Practice 4

Residential filters

MagnaClean Micro2™ 8

MagnaClean Professional2™ 10

MagnaClean Professional2XP™ 12

MagnaClean DualXP™ 14

MagnaCleanse® 18

Commercial filters

MagnaClean Commercial™ 21

Water treatment

MC3+™ Hydronic Heating System CLEANER 30

MC1+™ Hydronic Heating System PROTECTOR 31

Water testing

Engineer's WaterTest Kit 33 MC1+™ Quick Test 33

News and resources 34

All ADEY marks are trademarks of Adey Holdings (2008) Limited. Please visit adey.com/trademarks for a list of ADEY marks Copyright Adey Holdings (2008) Limited © 2018. All rights reserved.

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In order to ensure ongoing system efficiency, an annual service of the hydronic heating system and MagnaClean dirt filter should be conducted.

A water quality analysis should take place with the use of either ADEY’s on site MC1+ Quick Test kit, or a full system check with an ADEY Engineer’s Water Test Kit.

Engineer's Water Test Kit™ – page 33 MC1+™ Quick Test – page 33

The increased strength high performance inhibitor protects against system corrosion and scale deposition, maintaining heating efficiency and boiler performance.

MC1+™ Hydronic Heating System PROTECTOR – page 31

A fast and reliable water test is carried out using the ADEY Engineer's Water Test Kit which provides a rapid on-site analysis of critical parameters that can affect the longevity and efficiency of the heating system.

Water Testing – page 33

ADEY® Best PracticeADEY®, the industry leaders in hydronic heating system maintenance and water treatment, has developed a range of products to help you deliver effective system protection.

The ADEY Best Practice approach promotes the process of Clean, MagnaCleanse, MagnaClean®, Protect, Test and Maintain.

ADEY manufactures the largest range of magnetic dirt filters available on the market. From the compact MagnaClean Micro2, through to a full range of MagnaClean Commercial filters which are manufactured to ASME standards, there is a size and design to suit all applications.

The MagnaCleanse technology represents another breakthrough in hydronic heating system protection. The unique and highly effective flushing system from ADEY transforms traditional power flushing, and when used with the range of MC+ water treatment products provides the complete system water treatment solution.

Developed by industry experts, ADEY’s products and services help you to provide the most professional job, every time.

The ADEY cleaner removes damaging black iron oxide sludge, debris and scale which would otherwise collect in the system and could lead to blocked heat exchangers, circulator damage and boiler breakdowns.

MC3+™ Hydronic Heating System CLEANER – page 30

Installation of a MagnaClean magnetic dirt filter removes magnetite and other debris from the hydronic heating system to ensure ongoing protection and extend the life of the boiler.

MagnaClean Dirt Filters – page 6 - 17

A system flush with MagnaCleanse removes virtually all suspended black iron oxide and can be achieved in as little as two hours. This provides a more cost effective, efficient and simple flushing solution.

MagnaCleanse – page 18

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Canister lid

Air vent bleed

O ring

Magnet

Magnet sheath

Top valve

Canister

Coupler

Quick release trigger

Drain plugBottom valve

MagnaCleanresidential filtersMagnetite is the number one contributor to heating system breakdowns which can be avoided through the installation of magnetic filtration products from ADEY.

Today’s high-efficiency circulators and boilers are bringing new levels of efficiency and cost savings to homeowners, but they are uniquely vulnerable to a danger lurking in nearly every hydronic heating system – Magnetite, commonly known as black iron oxide.

An unavoidable result of oxidation inside untreated systems causes black iron oxide to form on the surface of pipes and system components where it deposits into the system water as microscopic particles which combine to form a black sludge. Even in small quantities, these particles can potentially cause expensive damage. As sludge accumulates, system efficiency is dramatically reduced, and operating costs increase.

ADEY’s range of market leading magnetic dirt filters from the compact MagnaClean Micro2 to the large capacity MagnaClean Professional2XP, specifically target the removal of magnetite within hydronic heating systems. This product range provides ongoing protection and ensures high operational efficiency.

Adapters

8 9

Ø 3

7 ⁄8"

6"

1 5 ⁄8

"

Ø 3 1⁄8"

4"

CU

T P

IPE

3 7 ⁄8

"

Inlet/outlet valve

Canister and lid

Canister and lidMaterial: Glass reinforced nylon

Fluid capacity: .48 pints

Inlet diameter: 3/4" NPT

Outlet diameter: 3/4" NPT

Thread: Pressure thread

Flow configuration: Bi-directional - either port can be inlet

Main lid seal: EPDM

Valve to canister: EPDM

MagnetHousing: Stainless steel

Length: 3 7/8"

Diameter: 3/4" mm

Bleed valveBody material: Nickel plated brass

Screw: Nickel plated brass

Thread interface: M6

Seals: EPDM

Drain portDrain plug material: Nickel plated brass

Drain plug thread: M8

Seals: EPDM

Triple seal valvesBody material: Nickel plated brass

Seals material: Long life PTFE ball seals

O ring material: EPDM 70 seals x3

Valve inlet/outlet: 3/4" compression

Valve inlet/outlet (with adaptors): 3/4" NPT female

Servicing clearanceAir vent (top): 2"

Drain Plug (bottom): 2"

Full installation instructions are supplied with each filter and are also available to download from adey.com

Technical specifications

Compact in design, the MagnaClean Micro2 is a double action filter that targets the removal of magnetite in smaller hydronic heating systems.

MagnaClean Micro2 delivers exceptional protection against the damaging effects of black iron oxide sludge and scale. It is ideal for baseboard and smaller installations - apartment units, small family residences, etc. where space is limited.

Homeowner benefits• Reduced heating bills and

maintenance costs

• Immediate ongoing system protection

• Extended system life

• Reduced carbon emissions

Contractor benefits• Ideal for ¾" copper and ¾" NPT iron piping

• High performance compact filter making it ideal for tight spaces

• Smallest servicing height in the industry – 1" clearance above and below

• In-line installation can be completed in just minutes

• 3600 rotational valves providing customizable installation options

• Bi-directional flow so either port can be an inlet for increased flexibility

• Ultra-thin removable sheath to enhance magnetic capture performance

• Low profile drain valve and built-in air vent designed for easier servicing.

• Twin reverse flow that maximizes scale capture

• Quick-release trigger and rapid-fit connectors for faster servicing

• Canister is a convenient water treatment dosing point

Fit a filter every timeMagnaClean Micro2 should be fitted in-line on the return pipe. Alternative sitings can be located when the return pipe is not available.

ADEY always recommends that a magnetic dirt filter be installed on both new and existing systems to extend the operational life of the boiler as well as reduce maintenance call-outs and heating bills.

ADEY Best Practice essentials:MC3+ Hydronic Heating System CLEANER - page 30 MC1+ Hydronic Heating System PROTECTOR - page 31

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Fluid capacity: 96 pints

Inlet diameter: 1" NPT

Outlet diameter: 1" NPT


Flow configuration: Bi-directional

Main lid seal: EPDM



Length: 5 7/8"

Diameter: 3/4"




Seals: EPDM



Seals: EPDM




Valve inlet/outlet: 3/4" compression

Valve inlet/outlet (with adapters): 1" NPT female





3 7 ⁄8

"

8"

3 3 ⁄8

"

CU

T P

IPE

5 7 ⁄8

"

3 1⁄8"

4"

Inlet/outlet valve

Canister and lid

ADEY's best selling filter, the MagnaClean Professional2 features a unique, patented magnetic filtration system that starts to work from the moment it is installed.

The unique design of the MagnaClean Professional2 removes virtually all suspended iron-oxide, providing year-round protection for the whole system.


maintenance costs




Contractor benefits• Ideal for ¾" copper and 1" NPT

iron pipework

• In-line installation can be completed in just minutes

• 3600 rotational valves providing multiple installation options



• Low profile drain valve designed for easier servicing and dosing

• Twin reverse flow that maximizes scale capture

• Rapid fit connectors for faster servicing


Fit a filter every timeMagnaClean Professional2 should be fitted in-line on the return pipe. Alternative sitings can be located when the return pipe is not available.



12 13

Ø 3

7 ⁄8"

11"

5 ½

"

Ø 3 1⁄8"

4 3⁄8"

CU

T P

IPE

7 3 ⁄8

"

Inlet/outlet valve

Canister and lid


Fluid capacity: 1.44 pints

Inlet diameter: 1" at valve

Outlet diameter: 1" at valve



Main lid seal: EPDM



Length: 8 7/8"

Diameter: 3/4"




Seals: EPDM



Seals: EPDM




Valve inlet/outlet: 1 1/8"





MagnaClean Professional2XP has a larger filter capacity to remove greater volumes of magnetite and is the perfect solution for larger residential hydronic heating systems.

MagnaClean Professional2XP delivers protection against the damaging effects of black iron oxide sludge and scale. Unlike other dirt filters it features: specially designed 1 1/8" isolation valves; ultra-thin sheath; dual capture chambers and a larger canister for sludge capture, enabling it to capture and remove greater volumes of debris produced by larger systems with more heat emitters.


maintenance costs




Contractor benefits• Ideal for 1" copper and 1¼" black

iron pipes

• Designed for larger hydronic heating systems

• Greater filter capacity

• 3600 rotational valves providing multiple installation options



• Low profile drain valve designed for easier servicing and dosing

• Improved sheath design for dual scale capture

• Rapid fit connectors for faster servicing


Fit a filter every timeMagnaClean Professional2XP should be fitted in-line on the return pipe. Alternative sitings can be located when the return pipe is not available.



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The MagnaClean DualXP has two powerful magnetic capture zones to remove greater volumes of iron oxide sludge and is the ideal solution for light commercial systems.

MagnaClean DualXP delivers exceptional protection against the damaging effects of black iron oxide sludge and scale. Each port on the DualXP has integral flow diverters to both the magnetic capture zones, ensuring uniform circulation around the length of both magnets. The DualXP includes telescopic connectors with 1 ½" NTP pipework for greater flexibility and prevention of lateral movement.

4 5 ⁄8

"

15 3 ⁄4

"

11"

5 1 ⁄8

"

7 ¾"

9 ½"

6"

Canister and lid Material: Glass reinforced nylon

Fluid Capacity: 5.12 pints

Inlet diameter: 1" at valve

Outlet diameter: 1" at valve



Main lid seal: EPDM


Magnets x2Housing: Stainless steel

Length: 8 7/8"

Diameter: 3/4"

Technical specificationsBleed valves x2Body material: Nickel plated brass



Seals: EPDM

Drain port x2Drain plug material: Nickel plated brass


Seals: EPDM

Telescopic connectors x2Inlet: 1½" Nominal bore

Outlet: 1½" Nominal bore

Body material: Nickel plated brass

Connection: 1½" NPT female

O ring material: EPDM

Service clearanceAir Vent (top): 2"


Full installation instructions are supplied with each filter and are also available to download from adey.com.



maintenance costs




Contractor benefits• Unique 1 ½" NPT telescopic connectors

for easier installation in horizontal or vertical orientations

• Dual magnetic chambers with four scale capture zones

• In-line design and 3600 rotational connectors provide versatile installation options suitable for both horizontal and vertical pipework

• Two low profile drain valves for easy servicing and dosing

• Ultra-thin sheath enhances magnetic particle capture

• Bi-directional flow so either port can be designated as port entry


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Vertical and horizontal installationTelescopic connectors make installation easier in horizontal or vertical orientations. These versatile connectors also make retro-fitting far more straightforward. For call-outs on existing installations the MagnaClean DualXP’s inherent retrofit characteristics can make fitting quicker saving time and money.

The introduction of the dual magnetic chambers also enables a much smaller installation envelope making it easier for installers and contractors, without compromising filter performance. Another advantage of dual chambers is easier water treatment dosing of the system via the filter.

Pressure Drop for 1½" Pipe, Flow Down1.4

1.2

1

0.8

0.6

0.4

0.2

AP

(Psi

)

Volume flow rate (GPM)

0 5.0 10.0 15.0 20.0 25.0 30.0 35.0

1.8

1.6

1.4

1.2

1

0.8

0.6

0.4

0.2

5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0

5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0

2

1.6

1.2

0.8

0.4

5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0

2

1.6

1.2

0.8

0.4

Pressure Drop for 1½" Pipe, Flow Up

AP

(Psi

)


0

Pressure Drop for 1¼" Pipe, Flow Down

AP

(Psi

)


0

Pressure Drop for 1¼" Pipe, Flow Up

AP

(Psi

)


0

Pressure drop graphsFor the MagnaClean DualXP product

flow rates, see the graphs below.

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Magnetite, known as black iron oxide, is the number one contributor to hydronic heating breakdowns. MagnaCleanse targets its removal, and combined with the implementation of ADEY’s Best Practice, provides an extremely effective solution for the ongoing protection of hydronic heating systems.

The use of a MagnaCleanse kit is a fast and effective flushing process that removes the damaging black iron oxide magnetite and non-magnetic material from hydronic heating systems.

Installer benefits• Removes virtually all suspended black iron

oxide in as little as 2 hours

• Cleaner remains concentrated within the system throughout the cleaning process

• System water remains heated during the cleaning process giving a faster and more effective clean

• Saves water – drain down only required at the end of the cleaning process

• Effective, ongoing protection for the boiler for improved performance and efficiency

ADEY’s drain valve has been introduced to provide greater control and flexibility during the flushing process. Installed onto the RapidFlush filter’s lower inlet hose the valve delivers the following benefits.

• Easy RapidFlush filter servicing with water drained to clean and disconnect the product

• Easy flushing of residual cleaner from the system

• Assisting in cleansing the system of non-ferrous particles

VibraClean™

ADEY’s VibraClean™ radiator agitator is an essential part of the MagnaCleanse flushing process. Tests have shown that it is possible to remove more sludge in 20 seconds than in 30 minutes without VibraClean. The precision agitator liberates sludge and hardened deposits without the need to remove the radiator.

Kit contentsThe complete MagnaCleanse kit gives everything needed to carry out a full system flush:

1x MagnaCleanse RapidFlush filter 1x VibraClean 1x MagnaCleanse hose-to-valve connector 1x Hose length 6x Hose clamps 4x Female cam locks 1x Drain valve

Before system flush.

After MagnaCleanse system flush

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MagnaCleancommercial filtersCommercial heating system efficiency is critical and ADEY’s range of commercial products delivers results. The proven MagnaClean technology effectively tackles black iron oxide sludge and system debris.

MagnaClean Commercial utilizes a powerful range of magnetic dirt filters designed to protect and maintain commercial heating systems through to heavy industrial applications.

Due to the incredibly small particle size of black iron oxide, truly effective filtration can only be achieved by using a strong magnetic core as the primary filtration method. This process will work regardless of the size of particles passing through the heating system.

ADEY recognizes that heating specifiers and service contractors want to offer their customers quality products and peace of mind for their long-term investment. This is why ADEY has a commitment to providing the highest quality components in every product.

ADEY’s commercial products have been developed for light commercial use and heavy industrial applications in the following sectors:

• Industrial – a wide range of manufacturing plants including steel, pulp, food, pharmacutical etc.

• Commercial and educational – high and low rise office buildings

• Residential – high-rise apartments/condos and multi-family residences

• Instuitutions - schools, colleges, churches, community buildings

• Health – hospitals, care centres, practices, etc.

• Leisure – sports centres, swimming pools, vacation complexes, hotels and cinemas

• Education – universities, colleges and schools

• Community – municipal buildings

The installation of a magnetic dirt filter is most effective when accompanied by a comprehensive water treatment program and dosing the system with ADEY’s water treatment products.

Engineered to ASME specification, the single cast mouldings are readily available in 2", 3", 4", 6" and 8" pipe dimensions with ANSI standard flanges. The quality of the filter cast bodies is verified by X-ray analysis. The product also comes supplied with EPDM full-flange gaskets for robust sealing at high temperatures.

Technical benefits• Construction conforms to ASME standards

and is CRN approved

• Exceptional magnetic capture of black iron oxide; up to 80% better when tested against traditional methods

• Helps restore heating system efficiency and performance; up to 30% more efficient

• Ongoing maintenance costs are reduced

• Collects large and micro magnetic and scale particles

• Compatible with all hydronic heating systems

• Simple installation and servicing

• Individually adjustable magnets for easier and safer servicing

22 236 ¼"

1 ¼"

3⁄8"

13 ¾

"

Ø 6

"

Ø ¾"

10 ½"

Ø 9

5⁄8"

¾"

CasingMaterial: 304L stainless steel

Drain point: 1¼" BSPP hole, 1¼" BSPT plug

Maximum working pressure: 145 PSI

Maximum working temperature: 212˚F

MagnetsMaterial: High power, NdFeB

Pocket sleeves: 304L Stainless steel

Lid seal: EPDM

Flow flangeSize: PN16, supplied with EPDM gasket

Flange thickness: 11/16"

Bolt size: 5/8"

Bolt quantity: 4

Bolt hole PCD: 125

Weld material: DIN1.4404 stainless steel

Collar nut: DIN1.4301/DIN1.4307 stainless steel

Product side seal: EPDM

Outer seal: Non-asbestos fibre (KILINGERsil C-4400)


Technical specificationsCommercial 2"

1"

Ø 11 5⁄8"

13 ¾"

Ø 7

½"

Ø ¾"1 ¾"

1⁄8"

Ø 8 ¼"

Ø 1

5 ½

"







Lid seal: EPDM



Bolt size: 5/8"

Bolt quantity: 8

Bolt hole PCD: 160







24 25

15"

1"

Ø 11 ¾

"

9"

3⁄4"

15 7 ⁄8

"

2 ¼"

5⁄8"

8 ½"







Lid seal: EPDM



Bolt size: 5/8"

Bolt quantity: 8

Bolt hole PCD: 180







1"

Ø 19 1 ⁄8"

Ø 16 7⁄8"

Ø 1

1"

20 ½

"

2 1⁄8"

1⁄16"

Ø 12 ¾"

Ø 7⁄8"







Lid seal: EPDM



Bolt size: 3/4"

Bolt quantity: 8

Bolt hole PCD: 240







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Pressure drop flow graphs

For the MagnaClean Commercial product flow rates, see the graphs below.

Flow (GPM)

1.6

1.4

1.2

1

0.8

0.6

0.4

0.2

Diff

eren

tial P

ress

ure

(Psi

)

Flow (GPM)

2" MagnaClean Pressure Differential vs Flow Rate

0 20 40 60 80 100 120 140 160

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

50 100 150 200 250 300 350 400 450

0.18

0.16

0.14

0.12

0.1

0.08

0.06

0.04

0.02

100 200 300 400 500 600 700

0.35

0.3

0.25

0.2

0.15

0.1

0.05

100 200 300 400 500 600

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

50 100 150 200 250 300

Diff

eren

tial P

ress

ure

(Psi

)

Flow (GPM)


0

Diff

eren

tial P

ress

ure

(Psi

)


0

Diff

eren

tial P

ress

ure

(Psi

)

Flow (GPM)


0

Diff

eren

tial P

ress

ure

(Psi

)

Flow (GPM)


0

1 1⁄8"

22"

Ø 16 7⁄8"

Ø 1

3 ½

" 20 ½

"

Ø 3 ½"

1 3⁄8"

Ø 12 3⁄4"

Ø 7⁄8"





Maximum working temperature: 2120F



Lid seal: EPDM



Bolt size: M20

Bolt quantity: 12

Bolt hole PCD: 295






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Award winning water treatment productsWhether it’s market leading dirt filters or award winning water treatment, ADEY designs and manufactures effective solutions for protecting hydronic heating systems.

ADEY’s advanced water treatment range has been created to provide a solution for the maintenance and protection of hydronic heating systems. The MC+ range has been specifically designed for use by professional installers and contractors as part of ADEY’s 6 step Best Practice approach to hydronic heating system protection.

ADEY’s pioneering work in maintaining and protecting hydronic heating systems has been rewarded with a second prestigious Queen’s Award for Innovation in the UK. The award specifically recognizes the development of new chemical formulations for the MC1+ Protector and MC3+ Cleaner range of products, uniquely designed to work in tandem with ADEY’s market leading MagnaClean dirt filters.

The chemicals are available in bottles or via the easy dosing Rapide canisters.

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High performance MC1+ Protector prevents both system corrosion and scale deposition. It maintains boiler and system efficiency and prevents the formation of sludge and scale, contributing to a longer system life.

• Best in class formulation for mild steel protection to prevent magnetite generation

• Every bottle of MC1+ is performance tested

• Protects against corrosion and scale

• Increased strength high performance inhibitor

• Maintains heating efficiency

• Helps reduce heating costs and maintenance bills

• Suitable for all hydronic heating systems

• Compatible with all metals

• MC1+ Protector will overcome any small amount of cleaner lingering in system

• The MC1+ Protector can be dosed into the system through the MagnaClean dirt filter

• MC1+ Rapide can be injected into the system via via the radiator or any available boiler drain and can be completed in as little as 20 seconds

• Treats 33 gallons / 15 standard radiators, 25% more than similar products on the market

• Commercial water treatment available in canisters which treat up to 350 gallons or 700 gallons

Hydronic Heating System PROTECTOR

MC3+ is a rapid performing and powerful chemical cleaner specially designed to remove hydronic heating system sludge and scale.

MC3+ starts to work as quickly as one hour after application. For maximum flexibility, it can be left in the system for up to 28 days.

• Removes sludge, debris and scale

• High performance chemical cleaner

• Restores heating efficiency

• High concentrate formula

• Helps reduce heating and maintenance bills

• Suitable for all hydronic heating systems

• The MC3+ bottle can be dosed into the system through the MagnaClean dirt filter

• MC3+ Rapide can be injected into the system via the radiator or any available boiler drain and can be completed in as little as 20 seconds

• Treats 33 gallons / 15 standard radiators, 25% more than similar products on the market

• Commercial cleaner available in canisters which treat up to 350 gallons or 700 gallons

Hydronic Heating System CLEANER

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Testing the quality of the hydronic heating system water is an essential part of ADEY’s Best Practice process. ADEY’s water testing delivers a fast, accurate and reliable service, providing an explanation of the likely causes of system problems. Recommendations are made using ADEY’s Best Practice to restore the heating system to full efficiency.

The ADEY Engineer's Water Test Kit comes complete with all the required equipment and reagents to determine levels of chloride, pH, iron, copper, total water hardness & ADEY MC1+™ Protector (if already used) in the system.

Water testing

Contractor benefits• Rapid on-site analysis of critical water

quality issues allowing you to quickly recover the longevity and efficiency of your customer’s hydronic heating system

• Complete service offering to customers

• Fewer call-backs following the testing and maintenance of total critical parameters

Protector level testingADEY’s MC1+ Quick Test delivers fast and accurate on-site testing of the ADEY MC1+ Protector range inhibitor concentration in the hydronic heating system.

After draining off some system water, the test strip only needs to be dipped in the solution for a second. Results are then revealed after just ten seconds.

MC1+ Quick Test strips are suitable for testing the levels of MC1+ and MC1+ Rapide.

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News and resourcesFind our latest news, case studies, training videos and events online at adey.com

Visit our Facebook, Twitter and LinkedIn pages to keep up to date with our latest information and product news.

Watch Chief Technical Officer, Neil Watson talk the how, what and why of MagnaClean.

ADEY Innovation LLC distributes throughout the USA and Canada. For your nearest rep, call the ADEY sales team or visit adey.com/how-to-buy

ADEYInnovationLLC

adey_na_

ADEY North America

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For more information on ADEY products, please call our Customer Service team

Toll free: 844 378 0442

Office: 412 406 8292

Email: [email protected]

adey.com

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Product range - ADEY · 2019-07-26 · ADEY’s range of market leading magnetic dirt filters from...

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