PRODUCT PORTFOLIO · PRODUCT PORTFOLIO 17 ECP-3000 - Biomass Extractor* Characteristics Extractors...

SMARTWOOD SRL

Via Caduti sul don, 31

12020 Villar San Costanzo (CN)

Tel +39 0171 910010

e-mail: [email protected]

www.smartwoodsrl.com

PRODUCT PORTFOLIO

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PRODUCT PORTFOLIO

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Pellet Mills for

Domestic Use

Pellet mills for domestic use suitable for pellet production from agricultural-forestry

scraps. They come in electrical single-phase and three-phase edition, in PTO edition

and with gasoline internal combustion engine.

PRODUCT PORTFOLIO

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PLT-50 - Single-Phase Pellet Mill

Power supply Electrical single-phase

Installed

power

3 kW

Approx. hourly

production * ACCORDING TO THE MATERIAL

Pellet

diameter 6 mm

Die diameter 119 mm

Roller

diameter

2 rollers 78 mm diam. (working

surface approx.39 mm)

Dimensions

(LxWxH) 87 x 39 x 106 cm

Weight 110 kg

PLT-100 - Three-Phase Pellet Mill

Power supply Electrical three-phase

Installed

power

4 kW

Approx. hourly


Pellet

diameter 6 mm

Die diameter 119 mm

Roller

diameter 2 rollers 78 mm diam.

Dimensions

(LxWxH) 87 x 39 x 106 cm

Weight 110 kg

PRODUCT PORTFOLIO

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PLT-100 PTO - Pellet Mill with PTO Attack

Power supply PTO

Required

driving force

6 hp

Approx. hourly

production* ACCORDING TO THE MATERIAL

Pellet

diameter 6 mm

Die diameter 119 mm

Roller


Dimensions

(LxWxH) 67 x 77 x 121 cm

Weight 93 kg

PLT-100 M-Pellet Mill with Gasoline Internal Combustion Engine

Power supply: Gasoline internal combustion

engine

Installed

power: 14 hp

Approx. hourly


Pellet

diameter 6 mm

Die diameter 119 mm

Roller


Dimensions

(LxWxH) 87 x 39 x 106 cm

Weight 110 kg

* Hourly production considerably varies according to the type of biomass used. Estimated data

contained in this catalogue are purely indicative and not binding in any way.

PRODUCT PORTFOLIO

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Woodstock

Refiners

Refiners designed to chop vegetable waste. They are equipped with a feed hopper and a

discharging hole. Cutting mechanism with 2 blades and 2 counterblades.

PRODUCT PORTFOLIO

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WOODSTOCK 3PH – Electrical Three-Phase Refiner

Power supply Electrical, three-phase

Installed

power

3 kW

Max.

branches’

diam.

40/50 mm

Feed hopper

dimensions 35 x 40 cm

Dimensions

(LxWxH) 134 x 83 x 106 cm

Weight 87 kg

WOODSTOCK PTO – PTO Refiner

Power supply PTO

Installed

power 18 hp

Max.

branches’

diam.

70 mm

Feed hopper


PTO rotation 540 RPM

Dimensions

(LxWxH) 134 x 83 x 106 cm

Weight 106 kg

PRODUCT PORTFOLIO

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WOODSTOCK ENGINE – Petrol Engine Refiner

Power supply Petrol engine

Engine HONDA GX200

Engine power 6,5 hp

Max.

branches’

diam.

60 mm

Feed hopper


Dimensions

(LxWxH) 134 x 83 x 106 cm

Weight 92 kg

PRODUCT PORTFOLIO

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Semi-Professional

Pellet Mills

Semi-professional pellet mills designed for pellet production from agricultural-forestry

waste. Predisposed for central bearing and pressure rollers lubrication through greasing

pumps.

PRODUCT PORTFOLIO

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PLT-400 - Electrical Three-Phase Pellet Mill


Installed

power

22 kW

Approx. hourly


Die hole

diameter** Usually 6 mm

Die diameter 225 mm

Roller


Dimensions

(LxWxH) 153 x 70 x 130 cm

Weight 600 kg

PLT-400 PTO - PTO Pellet Mill

Power supply PTO

Driving force

required

> 60 hp

PTO attack Category 2

Approx. hourly


Die hole


Die diameter 225 mm

Roller


Dimensions

(LxWxH) 100 x 130 x 147

Weight 436 kg

PRODUCT PORTFOLIO

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Power supply Electrical

Installed

power

37 kW

Approx. hourly


Die hole


Die diameter 225 mm

Roller


Dimensions

(LxWxH) 195 x 89 x 142 cm

Weight 840 kg



** Die hole diameter can vary according to customer’s needs.

PRODUCT PORTFOLIO

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Professional

Pellet Mills

Professional pellet mills designed for pellet production from agricultural-forestry waste.

Predisposed for central bearing and pressure rollers lubrication through greasing pumps.

PRODUCT PORTFOLIO

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Installed

power

45kW

Approx. hourly


Die hole


Die diameter 398 mm

(working surface 360 mm)

Roller


Dimensions

(LxWxH) 170 x 90 x 130 cm

Weight 950 kg



** Die hole diameter can vary according to customer’s needs.

PRODUCT PORTFOLIO

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Loaders and

Dispensers

Dispensers / loaders for biomass designed for our pellet mills. The CRT-50 is also

designed for the addition and the dosing of a small quantity of starch (e.g. corn flour).

Materials handling is done by a cochlea. Biomass metering’s control is managed through

a motor inverter with potentiometer.

PRODUCT PORTFOLIO

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CRT-50 - Biomass Dispenser

CRT-100 - Biomass Loader

Characteristics

Starch dispenser/ biomass loader

that can be used:

- to feed our domestic pellet

mills of 100 series

- to add and meter starches

(e.g. corn flour)

Materials handling through a

cochlea. Biomass metering’s

control through a motor inverter

with potentiometer.


Installed

power 0,25 kW

Max volume 0,25 m3 approx.

Dimensions

(LxWxH) 150 x 90 x 190 cm

Weight 85 kg

Characteristics

Biomass loader with cochlea,

essential to feed our domestic,

semi-professional and

professional pellet mills.


Installed

power

Electrical single-phase motor

inverter 0,55 kW

Screw feeder 0,25 kW

Max volume Circa 0,8 m3

Dimensions

(LxWxH) 325 x 72 x 210 cm

Weight 145 kg

PRODUCT PORTFOLIO

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Refiner

Mills

Grinder mills for ligno-cellulosic wood chips, design to refine the product for the

subsequent pelletization. They ensure a regular and homogeneous granulometry through

an exchangeable grid. They are designed to be eventually connected to an aspirator for

dust elimination and material transport.

PRODUCT PORTFOLIO

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RC-800 - Refiner Mill

RC-400 - Refiner Mill

Grid diameter

(mm) Different measures available

Max.

granulometry

of the material

Wood chip max. size approx.4 cm

Production considerably varies

according to the type of biomass

used and to its dimension


Installed

power 18,5 kW

Refining

system Rotor with knives

Number of

knives 126

Dimensions

(LxWxH) 165 x 68 x 186 cm

Weight 354 kg

Grid diameter

(mm)

Several dimensions available on

request

Max.

granulometry

of the material

Wood chip max. size approx.1 cm

Production considerably varies

according to the type of biomass

used and to its dimension

Power supply Electrical three-phase (electrical

panel excluded)

Installed

power 11 kW

Refining

system Rotor with knives/hammers

Number of

knives 80

Dimensions

(LxWxH) 147 x 117 x 147 cm

Weight 235 kg

RC-400 REFINER MILL INSTALLED ON

CRT-100

PRODUCT PORTFOLIO

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Biomass

Extractors

Extractors for sawdust or wood chips controlled by IP66 vector inverter

• Rotating axis with leaf springs in harmonic steel

• Extracting cochlea for material metering

• Electrical panel with protections

PRODUCT PORTFOLIO

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ECP-3000 - Biomass Extractor*

Characteristics

Extractors for sawdust or wood

chips controlled by IP66 vector

inverter

• Rotating axis with leaf springs in

harmonic steel

• Extracting cochlea for material

metering



Installed

power

Rotating axis: 3 kW

Extracting cochlea: 2,2 kW

Capacity 8-10 m3

Cochlea diam. 200 mm

Dimensions

(LxWxH) 2,2 m x 4,2 m x 3,2 m

* double cochlea version also available

ECP-2000 Biomass Extractor*

Characteristics

Extractors for sawdust or wood

chips controlled by IP66 vector

inverter

• Rotating axis with leaf springs in

harmonic steel

• Extracting cochlea for material

metering



Installed

power

Rotating axis: 0,75 kW

Extracting cochlea: 0,75 kW

Capacity 1,5 m x 2,8 m x h 2,6 m

Cochlea diam. 3-4 m3

Dimensions

(LxWxH) 150 mm

* double cochlea version also available

PRODUCT PORTFOLIO

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Conveyor Belts

Conveyor belts for raw material and final product’s loading and handling. With wings and

complete of wheels or legs and hopper.

PRODUCT PORTFOLIO

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NT4X250 - Conveyor Belt for Wood Chips

Characteristics

Conveyor belt for wood chips or

sawdust loading. With wheels and

adjustable in height. It disposes of

an inverter with potentiometer

allowing to adjust the speed.


Installed

power 0,75 kW

Dimensions

Length 4 linear metres

Width 250 cm

Adjustable height

Speed 0,25 m/s adjustable with the

inverter

NT4X300 ET TM - Conveyor Belt after Pellet Mill

Characteristics

Conveyor belt with modified

hopper for pellet loading into the

cooler


Installed

power 0,75 kW

Speed 0,15 m/s

Dimensions Length 4 linear metres

Width 300 cm

PRODUCT PORTFOLIO

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NT4X300 ET - Conveyor Belt for Big Bags

Characteristics Conveyor belt for final product

loading and for big-bag filling.


Installed

power 0,75 kW

Speed 0,15 m/s

Dimensions Length 4 linear metres

Width 300 cm

NT4X400 ET TM - Conveyor Belt for Bagging Machine

Characteristics Conveyor belt for bagging

machine PKG-1000


Installed

power 0,75 kW

Speed Related to PKG-1000 speed

Dimensions


Width 400 cm

PRODUCT PORTFOLIO

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NT3X300 ET TM - Conveyor Belt under Pellet Press

Characteristics Conveyor belt for pellet loading

into the vibrating screen.


Installed

power 0,75 kW

Speed 0,15 m/s

Dimensions


Width 300 cm

PRODUCT PORTFOLIO

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Filter

Batteries

Filter batteries for dust suction and recovery. Complete with a cleaning system consisting

of an electrical vibrator that allows the automatic shaking of filter bags. The electrical

vibrator is manually operated at the end of the production process.

PRODUCT PORTFOLIO

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FILTRO-32 RAF - Filter Battery for RC-800 Mill

Characteristics

Filter battery for dust suction and

recovery. Complete with a

cleaning system consisting of an

electrical vibrator that allows the

automatic shaking of filter bags.

The electrical vibrator is manually

operated at the end of the

production process.


Installed

power Electric vibrator 0,18 kW

No. of bags 32 cotton filter bags Ø 200 mm H

180 cm

Dimensions

(LxWxH) 100 x 200 x 380 cm

Weight 250 kg

FILTRO-32 POL - Filter Battery for Dust Recovery

Characteristics


recovery. Complete with a

cleaning system consisting of an

electrical vibrator that allows the

automatic shaking of filter bags.

The electrical vibrator is manually

operated at the end of the

production process.


Installed

power Electric vibrator da 0,18 kW


180 cm

Dimensions

(LxWxH) 100 x 200 x 380 cm

Weight 250 kg

PRODUCT PORTFOLIO

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FILTRO-12 - Filter Battery with 12 Filter Bags

Characteristics


recovery. Complete with self-

cleaning system for the automatic

shaking of the filter bags and

electrical panel for manual

actuation. It comes with an

integrated aspirator and 4-way

suction attacks Ø 100 mm


Installed

power

Electric vibrator 0,18 kW

Aspirator electrical three-phase 3

kW engine


180 cm

ASP400-1500 - Single-Phase Filter Battery with 2 Filter Bags

Characteristics

Filter battery for suction and

recovery of dust from the pellet

mill.


Installed

power 1500 W

No. of bags 2 cotton filter bags Ø 100

PRODUCT PORTFOLIO

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Bagging machines

Bagging

Machines

Semi-automatic bagging machines for pellet and granulates of several origins. Electronic

weighing through cells and weight setting of the bagged product.

PRODUCT PORTFOLIO

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PKG-1000 - Semi-Automatic Bagging Machine

Characteristics

Semi-automatic bagging with feed

hopper for material loading and

conveyor belt for material

handling. Net weight scale with

weighing cells. Unloading of pre-

weighed material through

pneumatic valve


Installed

power 1,55 kW

Unloading

time of pre-

weighed

material

about 3 sec

Sack weight Potentiometer allowing to set ideal

weight (kg)

Weighing

range 50 gr

Language Software available in several

languages

Dimensions 113 x 131 x 240

Weight 300 kg

66F650X1 - Thermo Welding Machine

Characteristics Thermo welding machine with

pedal 1 resistance

Length 600 mm

Welding 10 mm

Power 800 W

Dimensions 70 x 57 x 880 cm

Weight 28 kg

PRODUCT PORTFOLIO

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Other Components

PRODUCT PORTFOLIO

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Humidification Kit

Characteristics

Humidification pump for raw

material. Air-powered. Complete

with:

- 1m3 tank

- Interchangeable vaporizing

nozzle

Power supply Compressed air

Tank

dimensions 1m3

DFM-500 - Deferrizer

Characteristics

Deferrizer for metal removal,

complete with 2 neodymium

magnets and stainless steel

support for belt conveyor

VBR-300 - Vibrating Screen

Characteristics

Vibrating screen with n. 2

vibrators 0,26 kW with manual

valve for regulation pellet

unloading and interchangeable

sieve with different Ø


Installed

power 0,52 kW

Volume 0,1 m3

Dimensions

(LxWxH) 175x80x110

Weight 150 kg

PRODUCT PORTFOLIO

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RPL-1000 - Pellet Cooling System

Characteristics

Pellet cooling system including:

- Loading hopper

- N. 2 proximity sensors to

maintain the level of the product

within the tank

- Manual release button

- Star valve hourly output 400 l/h

- Electrical panel with

potentiometer


Installed

power Star valve 0,75 kW

RPL-1000 - ASP Pellet Cooling System with Suction Device*

Characteristics

Pellet cooling system with suction

device including:

- Loading hopper

- N. 2 proximity sensors to

maintain the level of the product

within the tank

- Manual release button


- Electrical panel with

potentiometer


Installed

power

Star valve 0,75 kW

Suction device 2,2 kW

* product available on request

PRODUCT PORTFOLIO

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BIG-100 Big-Bag Holding Structure for Pellet Line

Characteristics

Steel structure with chains and

hooks for big bag support.

Adjustable height

BIG-1000-1 Big-Bag Holding Structure for Bagging Machine

Characteristics Steel structure with a hole for big

bags.

Accessories

Vibrating screen

Raised support for big bag

discharge on the conveyor belt

powered by the bagging machine.

PRODUCT PORTFOLIO

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PMP-100 e PMP-100 PTO - Grease Dispenser Cart

PMP-100

Characteristics

Grease dispenser cart complete

with volumetric pump for

regulation of grease quantity

Power supply Compressed air (4 bar)

PMP-100 PTO

Characteristics

Grease dispenser cart for PTO

pellet mill complete with electric

panel and volumetric pump for

regulation of grease quantity

Power supply Compressed air (4 bar)

S3 460-18 - Grease Can for Lubrication

Characteristics

Grease can for lubrication of

pressure rollers / central bearing.

Product technical data sheet

available on request

Weight 18 kg

PRODUCT PORTFOLIO

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Pipes Kit RC-800

Characteristics

Zinc-coated pipes 150 for

connection RC-800 to separating

cyclone CRT-100. Complete with

bent pipes and regulation valves.

Dimensions Diameter 150 mm

CRT-100 Biomass Loader + Modification Kit

Characteristics

Modification kit:

- Separating cyclon diameter 600

mm


- Suction device

- Support for CRT-100 biomass

loader


Potenza

installata

Star valve 0,75 kW

Suction device 5,5 kW

PRODUCT PORTFOLIO

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Dust Recovery Kit

Characteristics

The dust recovery kit includes:

- Cyclon 600 diameter

- Star valve with 400 l/h hourly

output

- Aspirator


Installed

power

Star valve 0,75 kW

Aspirator 5,5 kW

Dust Kit Pipes

Characteristics

Zinc-coated connection pipes for

dust recovery of pellet press,

vibrating screen and cooling

system including bent pipes and

regulation valves

Dimensions Diameter 150 mm

PRODUCT PORTFOLIO

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The above image is for illustrative purposes only and represents a possible configuration of single

machines. It is not therefore to be considered binding in any way.

Pellet Lines

PRODUCT PORTFOLIO

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Minimal Line with PLT-400 + CRT-100

Compact Line with PLT-400

PRODUCT PORTFOLIO

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Compact Line with PLT-800

Complete Line with PLT-1000

PRODUCT PORTFOLIO

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Semi-Automatic Bagging Station

PRODUCT PORTFOLIO · PRODUCT PORTFOLIO 17 ECP-3000 - Biomass Extractor* Characteristics Extractors...

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Transcript of PRODUCT PORTFOLIO · PRODUCT PORTFOLIO 17 ECP-3000 - Biomass Extractor* Characteristics Extractors...