Product аnd Manufacturing Capability

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Product аnd Manufacturing Capability

Transcript of Product аnd Manufacturing Capability

Page 1: Product аnd Manufacturing Capability

Productаnd ManufacturingCapability

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Tubulars and solutionsfor the energy sector

Products and services for the automotive industry and the railways

Structures and materials for steel construction

It supplies perfectly mature steel and service solutions to the Russian energy industry, including nuclear and heat installations, construction companies, machine building, the automotive sector, railway car construction, and railway transportation.

OMK includes six metallurgical and engineering facilities, one of the country’s largest railway car repair companies as well as a metal service and trading network.

OMK is a strategic company for Russia

United Metallurgical

Company

Belgorod

Vyksa (Nizhny Novgorod region)

Almetyevsk(Republic of Tatarstan)

Chusovoy(Perm Krai)

ChelyabinskBlagoveschensk(Republic of Bashkortostan)

• Manufacturing facilities • Railway maintenance depots• Metal service centers• Sales networks

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OMK has built a business model based on 8 business units. Each business unit is designed to meet customer needs in the most efficient manner possible.

OMK Global Pipe EnergySupplies tubulars to fuel and energy companies, oil companies and international projects in the same industry.

OMK Pipeline fittingSupplies pipeline fittings to customers that are oil producers, gas pipeline builders, builders of oil transportation networks, manufacturers of equipment for compressor and power stations.

OMK Railway productsSupplies whole-rolled train wheels for passengerand freight cars, locomotives, and electric subway trains.

OMK Steel wayRenders car-related services to rollingstock owners.

OMK Steel SpectrumSupplies metal products to industry, the constructionsector, and other segments of regional tubular markets, flat and long goods.

OMK ArmsteelSupplies pipeline valving oil and gas producersand processors, heating and power generators,and the chemical industry.

OMK AutoSupplies springs and other components for trucksof domestic and foreign makes.

OMK EnergomashSupplies customers with high-tech metal productin the nuclear industry, steel construction, and heating industry.

OMK Structure

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1. Large-Diameter Line PipeDiameter: between 508 and 1,422 mm Wall Gage: 8.0 to 48 mm Operating Pressure: up to 32 MPa

2. Casing and CouplingsDiameter: between 102 and 530 mm Wall Gage: between up to 12.7 mmThread Types: Buttress, OTTM, OTTG, VMZ-1, VMZ-4, VECTOR, triangular thread

3. Oil and Gas Line PipeDiameter: between 89 and 530 mm Wall Gage: between 4.0 and 12.7 mm

4. Shaped PipeSquare: between 15 × 15 and 300 × 300 mmRectangular: between 20 × 10 and 300 × 200 mm Wall Gage: between 0.8 and 12.5 mm

5. General Purpose TubularsDiameter: between 21.3 and 1,420 mm Wall Gage: between 2 and 48 mm

6. Water and Gas Line PipeDiameter: between DN 10 and DN 100 Wall Gage: between 2.0 and 5.0 mm

7. Pipeline FittingsDiameter: between 57 and 1,420 mm

Wall Gage: up to 93 mmOperating Pressure: : up 32 MPa

8. TubingDiameter: between 60 and 114 mm Wall Gage: up to 10 mm Thread Type: NU, NKTN

9. Pipeline ValvingDiameter: between 25 and 1,000 mmOperating Pressure: : up 25.0 MPa

10. Flat GoodsSheet MetalSheet Gage: 1.5 to 150 mm,Sheet Width: 900 – 4,650 mm CoilsStrip Gage: 1.2–12.7 mm,Strip Width: 1,000–1,750 mm

11. Train WheelsWheels for high-speed, freight, and passenger trains.Production Capacity: over 950,000 wheels a year

12. Springs and Automotive PartsWe manufacture over 4,000 productsfor domestic and foreign equipment underthe Chusovoy Spring and Springer brands

13. Product for the Energy SectorPipes and pipelinesBellows compensatorsBoilers and boiler equipment

14. Modular EquipmentWe manufacture products of over 20 types

15. Structural steel for civiland industrial buildings

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OMK is a supplier of integrated solutions for the Russian economy

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OMK’s Key Customers

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OMK is qualified as a supplier of the followingcompanies in the oil and gas sectorGlobal Middle East and Africa Other Regions

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Certification

International Compliance Certifications for Manufacturer In-Process Inspection• Tubular Product Compliance Certificate per European Regulation 305/2011/EU (CPR);• Tubular Product Compliance Certificate per European Directive 2014/68/EU (PED);• Compliance Certificate for Railway Product per Polish Railway Requirements (PKP Cargo);• Compliance Certificate for Railway Product per European Regulation TSI 321;• Tubular Product Compliance Certificate per American Petroleum Institute (API Spec 5CT);• Tubular Product Compliance Certificate per American Petroleum Institute (API Spec 5L);• and others.

National Compliance Certifications for Manufacturer In-Process Inspection• Declaration of Compliance with Customs Union Technical Regulation Requirements (EAEU);• Admission Certificate from the Russian Maritime Register of Shipping;• EAEU Certificate of Government Registration;• Admission Certificate from the Russian River Register;• Tubular Product Compliance Certificate per Requirements of INTERGAZCERT Voluntary Certification System;• Certificate of Compliance with Customs Union Technical Regulation Requirements (EAEU);• and others.

International Quality Management System Certifications:• API Spec Q1;• ISO/TS 22163 : 2017;• ISO 45001 : 2018;• ISO 14001 : 2015;

• ISO 9001 : 2015;• AAR M-1003;• and others.

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OMK Global Pipe Energy

OMK Global Pipe Energy supplies tubulars to companies in the energy industry, vertically integrated oil companies and international projects in the sector. OMK’s Vyksa facility (AO VSW, Nizhniy Novgorod Region) and OMK’s facility in Almetyevsk (AO VSW campus in the Republic of Tatarstan) serve as the manufacturing centers for OMK Global Pipe Energy.

The client offering includes the following products:

Diameter: between 508 and 1,422 mm

Wall Gage: 8.0 to 48 mm

Operating Pressure: up to 32 MPa

Diameter: between 60 and 114 mm

Wall Gage: up to 10 mm

Sheet Gage: 1.5 to 150 mm

Sheet Width: 900–4,650 mm

Large-Diameter Line Pipe Tubing

Sheet MetalOil and Gas Line Pipe

Casing and Couplings

Diameter: between 89 and 530 mm

Wall Gage: between 4.0 and 12.7 mm

Diameter: between 102 and 530 mm

Wall Gage: between up to 12.7 mm

Thread Types: Buttress, OTTM, OTTG, VMZ-1,

STC, VMZ-4, VECTOR, triangular thread

Strip Gage: 1.2–12.7 mm

Strip Width: 1,000–1,750 mm

Coils

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Integrated Casting and Rolling Facility (CRF)

The Integrated Casting and Rolling Facility at OMK’s Vyksa plant is the country’s only casting and rolling facility combining unique technology with efficiency. Its process setup enables it to make the most sophisticated and high-performance steels. CRF manufactures coiled goods and 200 different sizes of strip as well as sheet metal from over 50 grades of steel. No other mini-mill in the world has this kind of broad product range.Facility Capacity: 1.4 million metric tons of HRC a yearApplications:

Applications:• Rolled feedstock for pipes;• Steel structures;• Machine building;• Railway car manufacture;• Shipbuilding.

Coil Gage: 1.2–12.70 mm

Coil Width: 750–1,750 mm

Strip Width: 64–1,750 mm

Coil Diameter (Inside/Max. Outside): 762/2,300 mm

Coil Weight: 10 to 32 metric tons

Sheet Length: 3,000–12,200 mm Any lengths other than those specified need to be pre-coordinated

Plate Width: 750–1,750 mm

OMK Global Pipe Energy

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Wide Plate Mill 5000

OMK commissioned Wide Plate Mill 5000 in 2011. It is the most powerful and advanced plate mill in Russia.WPM 5000 uses the most powerful stand in the world that can generate a force of 12,000 tons helping create next-generation high-strength and low-temperature steels. The facility’s key unique feature is the special twin sprayer and lamellar flow controlled in-line cooling system.By using high-precision thermomechanical processing, the system produces plates that have a uniform properties and macrostructure along their entire length and width. The system’s innovative capabilities are especially useful when making plates from the most sophisticated steels. Systems for plate profile and flatness control as well as flatteners help produce plate with a highly accurate geometry.

Applications:• steel structures;• railway car manufacture;• power engineering;• shipbuilding;

• bridge construction;• heavy industry;• rolled feedstock

for pipes.

OMK Global Pipe Energy

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Steel List:Shipbuilding, drilling rigsPC A, PC B, PC D, PC E, PC A32, РС D32, PC E32, PC A36, PC D36, PC E36, PC A40,

PC D40, PC E40, PC BZ25, PC DZ25, PC EZ25, PC BZ35, PC DZ35, PC EZ35, PC A32 Z25,

РС D32 Z25, PC E32 Z25, PC A36 Z25, PC D36 Z25, PC E36 Z25, PC A40 Z25, PC D40

Z25, PC E40 Z25, PC A32 Z35, РС D32 Z35, PC E32 Z35, PC A36 Z35, PC D36 Z35,

PC E36 Z35, PC A40 Z35, PC D40 Z35, PC E40 Z35

Construction:Ст0–Ст5 (k, sk), 08–25 (k, sk), C235–С440, S235–S460, 09Г2Д, 09Г2С,

17Г1С-У, A36, etc.

Railway Car Manufacture:Ст0–Ст5 (k, sk), 08–25 (k, sk), S235–S355, 09Г2Д, 09Г2С, 17Г1С-У, A36, etc.

Bridge Construction:10ХСНД, 15ХСНД (Category 1)

Power Sector09Г2С, 15К, 20К, 22К

Coil Gage: 8 to 150 mm Sheet

Width: 900–4,650 mm Sheet

Length: up to 12,400 mm;

For plate of up to 50 mm in gage: 6,000–12,400 mm;

for plate in excess of 50 mm in gage: starting 3,000 mm

Facility Capacity: 1.2 million tons a year

TubularsК42–К65, 09Г2С, 17Г1С(-У), 05ХГБ, 13ХФА, 08ГБФ-У, 09ГСФ X42–X80, etc.

Heavy Engineering09Г2С, 10ХСНД, 15ХСНД

Wide Plate Mill 5000

OMK Global Pipe Energy

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Large-Diameter Pipe

In the large-diameter segment, OMK manufactures longitudinally submerged arc-welded expanded steel pipe, submerged welded, with diameters of between 508 and 1,422 mm and gage of between 8.0 and 48 mm.The pipes are produced by two separate lines with different processes; UOE (Pipe Mill 1020) and JCOE (Pipe Mill 1420). Pipes can be manufactured with both one and two longitudinal welds.

UOE Line (Pipe Mill 1020): manufactures pipes of diameters between 508 and 1,067 mm and wall gages of between 8,0 and 32 mm of strength class К65, grade up to X80. Operating Pressure: up to 32.0 MPa.Design Capacity: 1,012,000 metric tons of pipe a year.

JCOE Line (Pipe Mill 1420): manufactures pipes of diameters between 508 and 1,422 mm and wall gages of between 8,0 and 48 mm of strength class К65, grade up to X100. Operating Pressure: up to 32.0 MPa.

OMK large-diameter pipe applications:• construction of oil and gas mains;• gas pipelines in the northern regions;

(with operating temperatures as low as -60°С);• steam and hot water lines;• underwater and in-field lines (with enhanced corrosion

resistance and low temperature properties);

• lines to carry oil and gas with elevated hydrogen sulfide concentrations;

• general-purpose tubulars;• welded metal structures for various civil and industrial

installations;• pile foundations for construction.

OMK Global Pipe Energy

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Nord Streamand Nord Stream-2

Bovanenkovo — Ukhta

Bay of Baydaratsk

Power of Siberia Jubga — Lazarevskoye — Soch Eastern Siberia — Pacific

Turk Stream (Lines 1 and 2) Central Asia — China

Major Pipeline Projects Using Our Product Бованенково Бованенково

Бованенково

Bovanenkovo

Baltic Sea Russia

Russia

Ukhta

Germany

Russia

Lyuleburgaz

Turkey

Khorgos

Geidam

Kyrgyzstan

China

Anapa

Baydaretska Bay

Baydaretska Bay

The Black Sea

The Black Sea

Russia

Russia

Taishet

Kozmino

JugbaLazarevskoye

Sochi

Bovanenkovo

Torzhok

Ukhta

Koviktinskoe

Khabarovsk

OMK Global Pipe Energy

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Major Pipeline Projects Using Our Product

Projects Product Range, mm Steel Deliveries, tons Customers

Nord Stream (offshore) 1,219 × 30,9; 34,6; 41 SAWL 485 I FD 461 000 Nord Stream AG

Nord Stream — 2 (offshore) 1,219 × 26,8; 30,9; 34.6 SAWL 485 SFDU 741 000 Nord Stream 2 AG

Power of Siberia 1420 × 21,7; 23 К60/К65 (X70/X80) 530 000 PAO Gazprom

Bovanenkovo-Ukhta 530–1420 × 23,0; 27,7 К65 (X80) 306 000 PAO Gazprom

Central Asia-China1067 × 15,9 Х70 257 000 ТОО “Asian gas line pipe”

(CNPC and others) 1219 × 17,5 Х80 125 000

Eastern Siberia-Pacific 1067,1220 × 18,2 К60 (Х70) 236 500 PAO Transneft

Turk Stream, Line 1 (offshore) 813 × 39 SAWL 450 SFDU 227 000 South Stream Transport BV

Turk Stream, Line 2 (offshore) 813 × 39 SAWL 450 SFDU 223 000 South Stream Transport BV

Polar Circle-Purpe-Samotlor 1020 X70 60 000 PAO Transneft

Sakhalin — 1 610 × 12,1 L450MC 31 000 Exxon Neftegas

Sakhalin — 2 508; 610 × 8; 9,5 Х65 46 000 Sakhalin Energy Investment Company (Shell)

OML 58 OUR, Nigeria 1067 × 19,1; 25,4 Х65 24 000 Total

NOPL, Nigeria 610 × 11,1; 15,9 Х65 13 500 Total

Noroos El Gamil Gas Pipeline Project, Egypt 813 × 19,1; 22,2 X60 37 000MERTEX for Belaym Petroleum (50% — Eni, 50% — Government of Egypt)

Bay of Baydaratsk (offshore) 1219 × 27 SAWL 450 I FD 36 100 PAO Gazprom

Jubga-Lazarevskoye - Sochi (offshore) 530 × 15 SAWL 415 I F 20 000 PAO Gazprom

Varandey Terminal (offshore) 820 × 20,5 К60 (SAWL 485) 20 000 PAO Rosneft

OMK Global Pipe Energy

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Oil and Gas Line Pipe

Oil and gas line pipe with ODs of 89–530 mm and wall gage between 4.0 and 12.7 mm is used to build oil and gas, process, and in-field lines as well as water supply and heating systems.

The pipes are manufactured using electrical resistance welding from different steel grades ranging from K34 to K60 (up to X70), including corrosion and low temperature resistant of a guaranteed level of quality.In the course of manufacture, electrically welded pipes undergo multi-phase non-destructive testing, mechanical acceptance testing for the base metal and the weld as well as 100% hydrostatic inspection. All the pipes are delivered heat treated, i. e. seam annealed and/or full-body heat treated.

The pipes are delivered OD and ID scarfed. Delivery is by wagon load as well as in small batches (by truck). The outside surface of pipes can be protected with a weather coating (upon request).

OMK Global Pipe Energy

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Casing

• Each joint undergoes complete automated weld and whole-body ultrasonic inspectionand hydrotesting.

• The weld is subjected to annealing and has the same strength as the rest of the of the pipe body.

• High grade material undergoes whole-body heat treatment.

• The outside surface of casing is protected with a weather coating (upon request).

Electrically resistance-welded casing with an OD range from 102 to 426 mm and a wall gage of up to 12.7 mm, threaded and coupled, is used to construct oil, gas condensate, and gas wells both under ordinary conditions as well in complex geology producing high collapse loads in the pipe body.

• All joints are color-coded and die-stamped as per the requirements of current standards and regulations.

• Casing is delivered with protective covers for pin and box end threads.

• With manufacturer approval, we are able to deliver casing with custom thread as per API Spec 5CT.

• Upon request, we are able to deliver casing with tapered-bevel couplings to improve the friction coefficient as the casing string is being drawn through the annular space.

• Material with ODs ranging from 102 to 114 mm is only available with two types of thread (Buttress and OTTM) and a wall gage of up to 10 mm.

OMK Global Pipe Energy

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OD Corrosion CoatingDesigned to protect the surface of steel oil and gas mains and in-field lines, lines at compressor, city gate, and pumping stations.

ID CoatingAn ID anti-corrosion coating protects from corrosion the ID surfaces of oil, refined product, auxiliary pipelines and tubing at oil production facilities as well as utility lines carrying process and potable water.ID flow coating reduces the flow resistance of gas lines and protects their internal surfaces from atmospheric corrosion in transit, storage as well as during construction and assembly.Manufacturing capabilities enable the application of ID coatings of the following types:• ID corrosion coatings for diameters ranging from 60 to 1,422 mm;• ID flow coatings for diameters ranging from 508 to 1,422 mm.

Manufacturing capabilities enable the application of OD coatings of the following types:• single-, double-, and triple-ply polyethylene coatings for diameters between 219 and 1,422 mm;• three-ply polypropylene coatings for diameters between 219 and 1,422 mm;• single and double-layer epoxy coating for ODs ranging from 219 to 1,422 mm.

Pipe Coatings

OMK Global Pipe Energy

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Polyurethane Foam Heat InsulationOMK’s Vyksa Facility manufactures pre-insulated pipes with factory-applied insulation design for both buried and surface oil and gas mains and process lines as well as municipal heating networks. Pre-insulated pipe is a package made up of steel pipe, an OD and ID corrosion coating, a layer of PU foam insulation, and an outside protective shell.Optionally, the pipe can be equipped with heat tracers (skin systems) and fire inserts. An insulation coating makes pipelines more reliable by protecting the media they carry from freezing temperatures, reduces heat loss, and prevents the thawing of soil which is especially useful in the Extreme North and the vicinity.

Allowable ambient temperature for transportation, storage, and operation:Between -60˚С and +60˚С

Certification:GOST 30732-2006, TU 5768-153-0575848-2017,

TU 5768-154-0575848-2016

Covered Product Range:Ø 219–1067 mm

Pipe Coatings

OMK Global Pipe Energy

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Supplies metal products to industry, the construction sector, and other segments of regional markets for tubulars, flat and long goods. OMK Steel Spectrum’s primary manufacturing facility is OMK’s plant in Vyksa (AO VSW, Nizhniy Novgorod Region) and its Almetyevsk (Republic of Tatarstan) campus.The business unit includes the OMK Market metal trading network with sales offices in Moscow, Nizhniy Novgorod, Samara, Kazan, Ufa, Naberezhniye Chelny, Almetyevsk, Penza, Voronezh, and Yekaterinburg. OMK offers regional customers both OMK and non-OMK product, including flat and shaped goods (I-beams, L-bars, and U-profiles).

Shaped PipeSquare: between 15 × 15 and 300 × 300 mm

Rectangular: between 20 × 10 and 300 × 200 mm

Wall Gage: between 0.8 and 12.5 mm

General Purpose Tubulars Diameter: between 17,0 and 1,420 mm

Wall Gage: between 1.5 and 48 mm

Cold-rolled flat oval pipesDiameter: 30 х 15 mm

Wall Gage: 1.2 mm

OMK Steel Spectrum

The client offering includes the following products:

Water and Gas Line Pipe Diameter: between DN 10 and DN 100

Wall Gage: between 2.0 and 5.0 mm

Other sizes can be manufactured upon customer request.

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OMK Pipeline fitting

OMK Pipeline fitting supplies pipeline fittings to customers that are oil producers, gas pipeline builders, builders of oil transportation networks, manufacturers of equipment for compressor and power stations. It also supplies pre-fabricated and modular equipment.OMK’s facility in Chelyabinsk (AO Trubodetal) is the business unit’s manufacturing site.

• stamped, stamped and welded bends and acute bends, including bends to foreign standards;

• welded, stamped, and stamped and welded tees;• adapters and adapter rings;• caps and bottoms;

The client offering includes the following products:• pipeline installation assemblies;• anti-buckling couplings;• pipeline supports;• manholes, loading locks;• custom items;• pig launchers and traps;

• pipeline fittings with ID and OD corrosion coatings and thermal insulation;

• thermally insulated casing guides (thermal casing);

• air escape assemblies and supports;• thermally and hydraulically insulated omponents.

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OMK Pipeline fitting

This product is manufactured to GOST, OST, and ASME B16.9 standards as well as TU specifications developed by facility employees in collaboration with such design organizations as OOO Gazprom VNIIGAZ, OOO Samara Design and Engineering Center, OOO NII Transneft, etc.

Principal steel grades:

09Г2C, 20, 20А, 20ФА, 09ГСФ, 09СФА,

08ХМФЧА, 13ХФА, 15ХФА, 15ХМФА, 20ХФА,

08Х18Н10Т, 08Х18Н12Т, 08Х17Н15М3Т,

12Х18Н10Т, 10Х17Н13М2Т, 12Х18Н12Т,

08Х22Н6Т, 08Х21Н6М2Т, 10Х14Г14Н4Т,

15Х5М, 15Х5, 15Х5ВФ, 12Х1МФ, 15ХМ,

15Х1М1Ф, 12Х2МФСР

• PAO Gazprom installations with pressures of up to 11.8 MPa and 32 MPa;• PAO Transneft installations with pressures of up to 11.8 MPa;• OAO Surgutneftegaz installations;• increased corrosion resistance installations gathering and pre-treating

crude oil and approved by PAO Rosneft OC, PAO Gazprom Neft, PAO Lukoil, and other oil majors.

Items are also made to specifications developed for:

OMK Pipeline fitting

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Pre-Fabricated and Modular Equipment

Prefabricated and modular equipment from OMK is designed to provide integrated solutions at oil and gas production, pre-treatment, transportation, storage, and refining facilities as well as for the energy industry.

• Vessels;• Boilers;• Filtration and scrubbing systems;• Heat exchangers;• Gas metering stations;• Oil metering stations;• Chemical metering assembly;

Products:• Automated city entry station:

process assembly switching unit; collant conditioning unit; operator assembly;

• valve assembly;• methanol metering unit;

• Integrated gas and condensate processing plant;

• Fuel and pilot gas treatment plant;• Water preliminary discharge installation;• Gas purification and drying installation;• Associated petroleum gas

treatment unit.

OMK Pipeline fitting

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OMK Armsteel

OMK Armsteel offers industrial pipeline valves and has a fully integrated process from billets to assembly, testing, and final product quality control.OMK Armsteel’s manufacturing facility primarily specializes in pipeline valves of carbon (20Л, 25Л), low-alloyed (20ГЛ, 20ХН3Л, 20ГМЛ), heat-resistant (20Х5МЛ), and stainless (12Х18Н9ТЛ, 12Х18Н12М3ТЛ) steels with nominal diameters ranging from 25 to 1,000 mm and pressure ratings between 1.6 and 25.0 MPa.

OMK Armsteel delivers pipeline valving to oil and gas producers and processors, heating and power generators, and the chemical industry.The manufacturing site is OMK’s Blagoveshchensk facility (AO BAZ, Republic of Bashkortostan).

• cast wedge gate valves;• spring-loaded safety valves;• switching devices;• safety valve assemblies

with switching devices;• swivel check gates (ЗО), swivel check valves;• heat and power plant valving;• API valves.

The client offering includes the following products:

Pipeline ValvingDiameter: between 25 and 1,000 mm

Operating Pressure: up to 25.0 MPa

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OMK Railway products

OMK is a Russian and CIS leader in the manufacture of train wheels.The whole-rolled train wheel line with a capacity of 950,000 wheels a year at Vyksa Steel Works is the manufacturing site of OMK Railway products.

OMK Railway products offers its customers whole-rolled wheels of diameters between 790 and 1,000 mm for freight and passenger cars, locomotives, and subway electric trains. OMK Railway products’ manufacturing facility operates the country’s only line to make hi-tech whole-rolled wheels for high-speed trains.

OMK Railway products is a leading partner in developing advanced innovative wheel designs. Their introduction helps increase carriage efficiency, develop heavy freight and high-speed passenger traffic.

The principal customers are in the domestic market. The business unit’s export presence covers over 30 countries, including the US, Canada, Slovakia, Czechia, India, the Baltic nations, etc.

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OMK Steel way

OMK Steel way is one of the largest federal freight car maintenance and repair service networks. OMK Steel way (previously, VRK-3) merged with OMK in 2019.Its many years of experience, advanced technologies, client-centric approach, and a professional team help it hold a leadership position in the market of depot-based, capital, and current rolling stock maintenance and repairs, refurbishing, upkeep, and wheelset manufacture.OMK Steel way’s manufacturing capabilities enable it to service and repair over 150,000 cars and 160,000 wheelsets a year.The company owns 37 depots, 12 train wheel shops, 3 service repair centers for SKF CTBUs as well as 3 current offline car repair areas.The company’s depots are located on 14 federal railways in 26 of the Russian provinces.

Key Products and Skills:• depot and capital repairs of all types of freight

cars, including advanced ones;• current offline car maintenance

(Current Maintenance 1 and 2 scope);• freight car maintenance;

• repair of SKF compact tapered bearing units;• freight car re-outfitting and upgrades;• all types of wheelset repairs (including wheelsets

with S-shaped whole-rolled wheels);• repair of freight car components and assemblies;• freight car demolition;

• tank car washing/steaming;• complete or partial body painting

of rolling stock of all types;• other services: loading/offloading/storage

of spares and scrap.

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OMK Auto

OMK Auto’s principal manufacturing site is OMK’s facility in Chusovoy (Perm Territory).OMK Auto is one of the largest and most advanced manufacturing facilities in Europe, a leader in the fabrication of automotive springs for foreign and domestic trucks, buses, and trailers in Russia and the CIS.

OMK Auto:• Offers over 4,000 products for domestic and imported equipment using

the Chusovoy Spring and the Springer brands;• Continuously expands its range of spare parts for commercial vehicles: brake

drums, disks, and pads, bushing isolators, torque and steering rods, etc.;• Manufactures OEM parts for global automotive companies, such as Volvo

and Ford as well as Russian market leaders, such as KamAZ, GAZ, URAL Automotive Factory, UAZ, NefAZ, and others;

• OMK’s facility in Chusovoy holds the Toyota Bronze Medal which is an international quality standard);

• Holds an international automotive certification to the IATF 16949 standard which is evidence of the facility’s status as a reliable supplier;

• Supplies springs for the sports vehicles of the KAMAZ-Master Team, multiple winners of the Dakar Series;

• Holds multiple Auto Part of the Year and Russia’s Top-100 Products awards;

• OMK’s facility in Chusovoy also manufacture ferrovanadium, ordinary long products for the construction industry, rolled goods from corrosion-resistant steels.

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OMK Energomash

Supplier to the nuclear and the heating industries, the oil and gas industry, the steel sector, and infrastructure projects. The business unit’s manufacturing site is at AO Energomash-BZEM, which merged with OMK in 2020.

Products and Services:Process piping from carbon, chrome-molybdenum, and austenitic steels for heating stations, nuclear power plants, and the Novy Urengoy Petrochemical Complex:• Pipeline components and assemblies (prefab);• Pipeline support and suspension systems;• Forgings, stampings, forged and drilled pipes, pipes of diameters up to 1,000

mm and wall gages up to 100 mm from electro-flux remelted steel;• Multi-ply bellows compensators of all types.

Industrial boilers for the energy industry, process boilers, waste heat boilers, and integrated engineering services. Complex and heavy steel structures for industrial installations and civil infrastructure projects;

Non-destructive evaluation for third-party customers (X-ray and UT weld inspection), lab examinations of specimens (for mechanical properties and metallography) as well as pressure testing of pipelines components, tanks and containers up to 70 MPa.

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omk.ru

omk_official

omkru

OMKPipeCompany