2010

ROTARY VALVES DIVERTER VALVES GATE VALVES SPECIAL COMPONENTS

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Bulk Material Components.

CHEMICAL PRODUCTS

>FOOD

>MINERALS

KEY COMPONENTS, DEVELOPED AND PRODUCED IN HOUSE

ROTARY VALVES

SHUT OFF VALVES

For feeding bulk materials into pneumatic conveying Components from Coperion prove their high functionality worldwide in a large number of bulk handling plants. The experience in the field flows straight into the development of our components. Therefore it is guaranteed, that optimized components at the highest technical level are available for the demanding applications of our customers. Even plastics, chemical products, food or minerals - we have for every application the suitable solution:DIVERTER VALVES

Shut-off valves for bulk materials must close trouble-free in the flowing bulk material and in the product column. The slide gate should not jam or block, and the bulk material should not be squeezed. Slide gates from Coperion fulfil exactly these requirements.SPECIAL COMPONENTS

systems and discharging out of hoppers and silos. Coperion has worldwide the largest product range. We are able to fulfil all requirements of a modern bulk handling plant in all sizes and pressure ranges.

Bulk flow has to be distributed an collected. For that diverter valves with the highest demand on functionality and operational safety are used. For product pureness deposit-free and CIP capable diverter valves are indispensable. Their maintenance-free operation is a deciding factor for the profitability of the plant. Diverter valves from Coperion fulfil these numerous requirements even at high pressure and temperature ranges.

Blending, heating, cooling, deflecting,... all these terms can be fulfilled economically.

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INDEX | ROTARY VALVES | DIVERTER VALVES | SPECIAL COMPONENTS

Coperion Components.THE COMPLETE PRODUCT LINE FOR EFFICIENT PLANTS.

PROGRAM OVERVIEW

Rotary Valves.THE COMPLETE SPECTRUM FOR EACH APPLICATION. Powders < 1 mm ZXQ ZAQ ZXD ZRD ZKD ZVH ZVB ZVD Pellets 1-10 mm ZGM

ROTARY VALVE FOR POWDERS | ZXQ

Rotary Valve ZXQ.OPTIONS AND ACCESSORIES _ Chamfered blades _ Suitable for Ex-zones (ATEX) _ Heated housing by steam or thermo-oil up to max. 220C _ Chain drive / direct drive _ Leakage gas collector

ROTARY VALVE FOR POWDERS | ZAQ

Rotary Valve ZAQ.OPTIONS AND ACCESSORIES _ Chamfered blades _ Suitable for Ex-zones (ATEX) _ Heated housing with steam or thermo-oil up to max. 220C _ Chain drive / direct drive _ Leakage gas collector _ Feeding shoe

ROTARY VALVE FOR POWDERS | ZXD

Rotary Valve ZXD.OPTIONS AND ACCESSORIES _ Quick coupling with extraction device _ Chamfered blades _ Scraper blades _ Wear protection _ Hygienic version _ Chain drive / direct drive _ Leakage gas collector

ROTARY VALVE FOR POWDERS | ZRD

Rotary Valve ZRD.OPTIONS AND ACCESSORIES _ Quick coupling with extraction device _ Chamfered blades _ Rotor with shallow pockets _ Scraper blades _ X-rotor _ Wear protection _ Hygienic version _ Chain drive / direct drive _ Leakage gas collector _ Feeding shoe

ROTARY VALVE FOR POWDERS | ZKD

Rotary Valve ZKD.OPTIONS AND ACCESSORIES _ Quick coupling with extraction device _ Chamfered blades _ Rotor with shallow pockets _ Scraper blades _ X-rotor _ Wear protection _ High temperature version (T) up to 250C _ Chain drive / direct drive _ Leakage gas collector _ Feeding shoe

ROTARY VALVE FOR PELLETS | ZVH

Rotary Valve ZVH.OPTIONS AND ACCESSORIES _ Quick coupling with extraction device _ Rotor with shallow pockets _ ZG version (pellet deflection) _ Wear protection _ High temperature version (T) bis 250C _ Heated housing with steam or thermal-oil up to max. 250C _ Chain drive / direct drive _ Leakage gas hopper _ Feeding shoe for dilute or dense phase conveying

ROTARY VALVE FOR PELLETS | ZVB

Rotary Valve ZVB.OPTIONS AND ACCESSORIES _ Quick coupling with extraction device _ Rotor with shallow pockets _ ZG version (pellet deflection) _ Wear protection _ High temperature version (T) up to 250C _ Chain drive / direct drive _ Leakage gas hopper _ Feeding shoe

ROTARY VALVE FOR PELLETS | ZVD

Rotary Valve ZVD.OPTIONS AND ACCESSORIES _ Quick coupling with extraction device _ Rotor with shallow pockets _ ZG version (pellet deflection) _ Wear protection _ High temperature version (T) up to 250C _ Chain drive / direct drive _ Leakage gas hopper _ Feeding shoe

ROTARY VALVE FOR PELLETS | ZGM

Rotary Valve ZGM.OPTIONS AND ACCESSORIES _ Rotor with shallow pockets _ High temperature version (T) up to 250C _ Chain drive / direct drive _ Feeding shoe

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OPTIONS AND ACCESSORIES FOR ROTARY VALVES | VERSIONS

Versions Rotary Valves.>

COMPONENTS FOR THE HIGHEST REQUIREMENTS IN HYGIENIC AND CLEANING

Hygienic components.CIP EXECUTION (CLEANING IN PLACE) _ Components for the full automatic and residue-free cleaning _ EHEDG tested and validated cleaning process _ World wide the first EHEDG certificated components for the CIP application _ WYK-CIP distinguished with the Innovation Award 2007

COMPONENTS FOR ABRASIVE PRODUCTS

DuroProtect.DIVERTER VALVE FOR WEAR APPLICATIONS _ WRK _ WZK in wear resistance execution with pipe inserts in wear resistant materialUsable for WRK WZK Dilute phase conveying yes yes Dense phase conveying no yes

OPTIONS AND ACCESSORIES FOR ROTARY VALVES | ACCESSORIESProduct Leakage gas

Accessories.EXTRACTION DEVICE ROTARY VALVE TYPES AZV FXS For all types which are available in quick cleaning execution Device on rails for quick, precise extractions of the rotor without lifting Swing-open extraction device for the optimal access (see hygienic components)

PROGRAM OVERVIEW

Diverter Valves.THE COMPLETE SPECTRUM FOR EACH APPLICATION. Pellets WEK WET Pellets and Powders WYK WRK WZK WHK WHT WGV DWR

DIVERTER VALVE | WEK

Two way diverter Valve WEK._ _ _ _ _ _ _ _ Suitable for fluidgroup 1 and 2 according PED Applicable in Ex-zones with additional accessories Cross seal between the outlets* Product wetted parts, hard coated or out of stainless steel* Quick-clean design Switchable with product* Higher temperature execution* Actuator on the left-hand side (right-hand side*)

DIVERTER VALVE | WET

Two way diverter Valve WET._ _ _ _ _ _ _ _ Suitable for fluidgroup 1 and 2 according PED Applicable in Ex-zones with additional accessories Cross seal between the outlets* Product wetted parts, hard coated or out of stainless steel* Quick-clean design Switchable with product* Higher temperature execution* Actuator on the left-hand side (right-hand side*)

DIVERTER VALVE | WYK

Two way diverter Valve WYK._ Pipe sockets, flanges or thread for diary coupling* _ Suitable for fluid group 2 according PED _ Applicable in EX zones (additional accessories required) _ Product wetted surfaces Ra = 3.2 m, option Ra = 0.8 m _ CIP version, cleaning without dismantling (cleaning in place), EHEDG certified

DIVERTER VALVE | WRK

Two Way diverter Valve WRK._ Suitable for fluid group 2 according PED _ Applicable in Ex-zones with additional accessories _ Second inspection cover* _ Switching in the product *(has to be double checked) _ Higher temperature execution* _ Actuator on the left-hand side (right-hand side*) * Option

DIVERTER VALVE | WZK

Dual Channel Diverter Valve WZK._ _ _ _ _ _ _ _ _ Suitable for fluid group 2 according to PED (fluid group 1*) Applicable in Ex-zones with additional accessories* Reinforced actuator* Wear protection* Various seal materials Signal box on right-hand-side or left-hand-side* (WZK 50-150) Actuator on right-hand-side or left-hand-side* (WZK 186-265) Quick cleaning High temperature execution*

DIVERTER VALVE | WHK

Two Way diverter valve WHK._ Suitable for fluid group 2 according to PED (fluid group 1*) _ Applicable in Ex-zones with additional accessories* _ Actuator on the left-hand or right-hand side _ Quick cleaning _ High temperature execution* _ Special execution for PTA / CTA application* * Option

DIVERTER VALVE | WHT

Two way diverter valve WHT._ Suitable for fluid group 2 according to PED (fluid group 1*) _ Applicable in Ex-zones with additional accessories* _ Hard coated housing* _ Actuator on the left-hand or right-hand side _ Quick cleaning _ High temperature execution* * Option

DIVERTER VALVE | WGV

Two-Way-Diverter-Valve WGV._ Suitable for fluid group 2 according to PED (fluid group 1*) _ Applicable in Ex-zones with additional accessories* _ Hard coated* _ Quick cleaning _ High temperature execution* * Option

DIVERTER VALVE | DWR

Multi way diverter valve DWR._ Suitable for fluid group 2 according to PED _ Reinforced execution for 4 bar (58 psi), system and differential pressure (only DWR 11 up to ND 150)* _ ATEX execution for zone 22* * Option

PROGRAM OVERVIEW

Gate Valves.Powders and Pellets FUH FUS

GATE VALVE | FUH

Universal Gate Valve FUH.3.5 bar (51 psi), system and differential pressure -20C up to 100C Suitable for silos and hoppers for universal application Gate for installation between two flanges Seal in the drop through opening Gland sealed to the outside Stainless steel _ Suitable for fluid group 2 according to PED _ Small construction height _ Manual or pneumatic version available _ Large cross section in the drop through opening _ Suitable for all bulk materials with d10 > 10 m and d90 < 6 mm _ Installation position up to 30 to the horizontal _ Pressure tight support frame (5 bar, 73 psi)* * Option

GATE VALVE | FUS

Universal Gate Valve FUS.1.5 bar (21 psi), system and differential pressure -20C up to 100C Suitable for silos and hoppers for universal application Gate for installation between two flanges Seal in the drop through opening Gland sealed to the outside Stainless steel _ Suitable for fluid group 2 according to PED _ Small construction height _ Manual or pneumatic version available _ Large cross section in the drop through opening _ Suitable for all bulk materials with d10 > 10 m and d90 < 6 mm _ Installation position up to 30 to the horizontal _ Pressure tight support frame (2.5 bar, 36 psi)* * Option

PROGRAM OVERVIEW

Special Components.THE COMPLETE SPECTRUM FOR EACH APPLICATION. Pellets CFB Powders FCB Pellets and Powders LMR-X BULK-XCHANGE Pellets GAB Pellets and Powders PN 80

SPECIAL COMPONENTS | CFB

Combiow-Blender CFB._ Usable in combination with standard silo _ Retrofit, rebuilding storage silo into a blend silo _ For continuous or recycle operation _ Easy to clean _ Washing device* _ Degassing device* _ Self draining * OptionWashing device Degassing device

SPECIAL COMPONENTS | FCB

Fluidcone-Blender FCB._ Usable in combination with standard silo _ Retrofit, rebuilding storage silo into a blend silo (cone blender) _ For continuous or recycle operation _ Easy to clean _ Self draining _ Discharge aid (Option)

SPECIAL COMPONENTS | LMR-X

Air Volume Control Unit LMR-X._ Activation by a linear I / P positionner with 4-20 mA _ Compressor or net version available _ Contact manometer, pressure transmitter* _ Safety valve* _ Ex-protection available (ATEX) * Option

SPECIAL COMPONENTS | BULK-X-CHANGE

Heat Exchanger BULK-X-CHANGE._ Patented distributor plate at product inlet _ Applicable for free flowing bulk solids such as plastics, minerals, nutrients, foodstuffs ... _ Compact design without moving parts and without additional equipment _ Controlled discharge at outlet with metering devices (e.g. Rotary valve) _ Special application such as cristallisation or degassing (with additional equipment)

PIPING | GAB

Gamma-Bend GAB.1.5 (21 psi) up to 4 bar (58 psi), dependent on the size -20C up to 80C Deflection of product on product Gentle handling of pelletized material Stainless steel _ Efficient prevention of angel hair _ Reduction of dust _ Small installation space required _ Low pressure drop _ Precise dimensions

SPECIAL COMPONENTS | PN 80

Sampler PN 80._ Pellet and powder version _ Piston for abrasive or sticky products _ Housing in stainless steel* _ Food execution (quick cleaning only with S2 piston)* _ Applicable in ex-zones with additional accessories* _ Control unit* * Option

Europe >Asia >America

Germany Coperion GmbH Offenbach Office Heinrich-Krumm-Strae 6 63073 Offenbach, Germany Tel.: +49 (0) 69 829775-0 Fax: +49 (0) 69 829775-50 Coperion GmbH Germany West Office Industriestrae 71a 50389 Wesseling, Germany Tel.: +49 (0) 2232 20700-10 Fax: +49 (0) 2232 20700-11 Belgium, Luxembourg, Netherlands Coperion N.V. Industrieweg 2, 2845 Niel, Belgium Tel.: +32 3 870-5100 Fax: +32 3 877-0710 Sweden, Denmark, Finland, Norway Coperion AB Sjdalsvgen 42 14124 Huddinge, Sweden Tel.: +46 8 608-1818 Fax: +46 8 608-0868 France Coperion Sarl 20 chemin Louis Chirpaz Btiment C 69130 Ecully, France Tel.: +33 469 848190 Fax: +33 469 848199 United Kingdom Coperion Ltd. Victoria House, 1921 Ack Lane East Bramhall, Cheshire, SK7 2BE United Kingdom Tel.: +44 161 925-6910 Fax: +44 161 925-6911 Italy Coperion S.r.l. Via Calvino 32 44100 Ferrara, Italy Tel.: +39 0532 7799-11 Fax: +39 0532 7799-80 Coperion S.r.l. Milan Office Via Milanese 20 20099 Sesto San Giovanni (MI) Italy Tel.: +39 02 241049-01 Fax: +39 02 241049-22 Spain, Portugal Coperion, S.L. Balmes, 73, pral. 08007 Barcelona, Spain Tel.: +34 93 45173-37 Fax: +34 93 45175-32 Russian Federation, CIS Coperion OOO ul. Krasnoproletarskaya, 16 127473 Moscow Russian Federation Tel.: +7 495 79508-14 Fax: +7 495 79508-14

China Coperion (Nanjing) Machinery Co. Ltd. No. 59, West Tianyuan Road Jiangning District Nanjing, 211100, PR China Tel.: +86 25 5278-6288 Fax: +86 25 5261-1 1 88 Coperion International Trading (Shanghai) Co. Ltd. Coperion Machinery & Systems (Shanghai) Co. Ltd. Bldg. No. A2, 155 Dong She Road Song Jiang Industrial Zone (Dong Jing Branch) Dong Jing Town, Songjiang District Shanghai 201619, PR China Tel.: +86 21 6767-9505 Fax: +86 21 6767-9198 Singapore Coperion Pte. Ltd. 150 Beach Road #08-01/04 Gateway West Singapore 189720 Tel.: +65 641 88-200 Fax: +65 641 88-204 Taiwan Coperion Pte. Ltd. Taiwan Branch Office 9F-2 No. 30 Chung San North Road, Sec. 3 Taipei, Taiwan Tel.: +886 225 9150-51 Fax: +886 225 9153-04 Japan Coperion K.K. Kotobuki-Bldg.-9F 3-18, Kanda-Nishikicho, Chiyoda-Ku Tokyo 101-0054, Japan Tel.: +81 3 5217-1050 Fax: +81 3 5217-1055 India Coperion Ideal Pvt. Ltd. Ideal House, A-35, Sector 64 201307 Noida (U.P.), India Tel.: +91 120 24016-86 Fax: +91 120 24016-91

USA, Canada, Mexico, NAFTA Coperion Corporation 663 East Crescent Avenue Ramsey, NJ 07446, USA Tel.: +1 201 327-6300 Fax: +1 201 825-6494 Coperion Corporation Wytheville Office 285 Stafford Umberger Drive P.O. Drawer 775 Wytheville, VA 24382, USA Tel.: +1 276 228-7717 Fax: +1 276 228-7682 Coperion Corporation Houston Office 3955 World Houston Parkway Suite 190 Houston, TX 77032, USA Tel.: +1 281 449-9944 Fax: +1 281 449-4599 South America Coperion Ltda. R. Dona Germaine Buchard 418 05002-062 So Paulo-SP Brazil Tel.: +55 11 3874-2740 Fax: +55 11 3874-2757

For more information about the worldwide Coperion network, visit www.coperion.com

Fernando Ricart Chemistry and minerals Tel.: +49 (0) 751 408-455 e-mail: fernando.ricart@coperion.com

Jochen Sprung Food Tel.: +49 (0) 751 408-584 e-mail: jochen.sprung@coperion.com

Martin Stephan Product management Tel.: +49 (0) 751 408-398 e-mail: martin.stephan@coperion.com

Coperion GmbH Competence Center Materials Handling Niederbieger Strae 9, 88250 Weingarten, Germany Tel.: +49 (0) 751 408-0, Fax: +49 (0) 751 408-556 info.cc-mh@coperion.com, www.coperion.com

0210_US Subject to change without notice.

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