Product Information PI 60 2017|05 BS350 Operating System V2...T overflow, current V2.000 V2.200...
Transcript of Product Information PI 60 2017|05 BS350 Operating System V2...T overflow, current V2.000 V2.200...
The BS350 operating system is available in the new version V2.500 for Rexroth tightening technology. This version entails numerous extensions to complement our all-in-one package.
Angle compensation for ErgoSpin
All new ErgoSpin handheld nutrunners now come with
built in motion sensors. Thanks to these new sensors, it
is possible to use the new true angle compensation func-
tion. The use of this function requires the purchase of a
license stick, which is hereby released for sale.
In the automotive assembly we see an increase of tight-
ening applications using angle controlled processes. The
use of angle controlled tighten-
ing processes provide the ad-
vantage of reducing the impact
of many friction factors on the
clamp force. In applications
involving hand tools the
movement of the tool by the
worker (e.g. torque reaction) is
influencing the angle value at
the tightening joint, thereby
influencing the results for the
angle values with angle as a target function in the pa-
rameter settings. This movement of the tool has a nega-
tive influence on the clamp force result on the joint.
The new ErgoSpin hand tools from Rexroth utilize multi
axis sensors from the Bosch Sensortec GmbH, which
continuously measure the movement of the tool by the
worker. With the help of this measurement the influence
of the tool movement on the angle result can be then be
compensated. The installation or the use of additional
supports structures or handles on hand tools can be
eliminated in many cases.
The angle compensation function is available in
the Rexroth Tightening System 350 from version
V2.500.
The angle compensation function is activated via
an USB license stick.
The license stick must be inserted in the appro-
priate control unit in order to execute the func-
tion.
Free-of-charge demo period:
The angle compensation function can be tested for a
maximum period of 30 days without a license. This
may only be activated once for each channel on each
controller.
Please note that the angle compensation function can
only be used from CPU version 02.xx.xxx. This ver-
sion has been delivered since mid-2012.
Fieldbus connection with EtherCat This communication
module for EtherCAT
IMecat enables a con-
nection of automation
devices to EtherCAT
networks via the Any-
bus CompactCom host interface. Automation devices
that support this interface can use all functions of the
EtherCAT module and be seamlessly integrated in
EtherCAT networks.
Product Information PI_60 2017|05
BS350 Operating System V2.500
Product Information PI_60 2017|05 Bosch Rexroth AG 2|14
ProfiNet 2-port
From version V2.500, the
ProfiNet 2-port module
with integrated switch is
supported. This ready-to-
install 2-port module for
ProfiNet IO with integrated
switch enables real-time
communication in star, line, or bus topologies without an
additional external switch. The communication module
complies with conformity class B from ProfiNet IO and
offers a range of new functions, such as network man-
agement (SNMP) for improved diagnosis, topology
recognition (LLDP) for simple maintenance, fast com-
missioning of complex applications, and fast start-up.
Job functionality for tightening controller
SE352 The job function enables simple
automated processes for tightening
programs without the use of a PLC.
Parameterization of the job function
is done graphically in the following
steps. This function makes it possi-
ble to also use the job function from
our Compact System CS351 with
the ErgoSpin hand-held nutrunner in
a modular system on a tightening
controller SE352x.
IPM Telegram V5
As a part of our continual further development, Ver-
sion V5 of the Rexroth IPM protocol has been imple-
mented. The IPM protocol ena-
bles a link with the process data
management from CSP.
Display of graph memory / results memory in Compact System CS351x-Gxx
The diagnostic function has been substantially ex-
panded in the Compact System CS351 with integrat-
ed graphic display. Now it is possible to access all
graphs in the internal graph memory (up to max. 150
graphs each with 500 measuring points). The results
data (up to 30,000 results data records) of the internal
results memory can now be displayed on the screen.
HTTP data output to Process Quality Manager
The configuration of the data output to the Process
Quality Manager is now done using the BS350 oper-
ating program. The parameters for data output of the
json results data files can be specified under System
Tightening cell data http. In addition to channel
information and results data, the json results data file
also contains the tightening graph.
Please note:
The software version BS350 is not yet compatible with the Windows 8, 8.1 and 10 in combination with the
USB-interface. Communication must either be established directly via the network or via an Ethernet Point-to-
Point connection. The availability of the USB driver for Windows 8, 8.1, and 10 is expected to be available from
November 2017.
Further information can be found in the current project planning. The current version of the documentation can be
found in the media directory: http://www.boschrexroth.com/mediadirectory.
(Registration and approval for the Product Support area is required – Please inform your responsible sales con-
tact)
Description Code Order no. Language versions
1x license BS350 V2.500 1 0 608 830 308 de/fr/it/en/es/pt/cz/pl/sk/hu/ru/zh
10x license BS350 V2.500 2 0 608 830 309 de/fr/it/en/es/pt/cz/pl/sk/hu/ru/zh
Plant license BS350 V2.500 3 0 608 830 310 de/fr/it/en/es/pt/cz/pl/sk/hu/ru/zh de = German, fr = French, it = Italian, en = (US) English, es = Spanish, pt = Portuguese, cz = Czech, pl = Polish, sk = Slovak, hu = Hungarian, ru = Russian, zh= Chinese (user interface)
Product Information PI_60 2017|05 Bosch Rexroth AG 3|14
Overview BS350 Functions
Target functions Description CS351 CS351 -...NK
SE352 KE350 BS350
Torque cut-out, T_upper TF: Torque V2.000 V2.200 V2.100 - V2.x
Torque cut-out, descending graph
TF: Lower torque V2.000 V2.200 V2.100 - V2.x
Cut-out at relative torque, up-per
TF: Relative torque, upper V2.000 V2.200 V2.100 - V2.x
Cut-out at relative torque, low-er
TF: Relative torque, lower V2.000 V2.200 V2.100 - V2.x
Angle of turn cut-out TF: Angle V2.000 V2.200 V2.100 - V2.x
Yield point cut-out TF: Yield point V2.000 V2.200 V2.100 - V2.x
Cut-out at gradient TF: Gradient V2.000 V2.200 V2.100 - V2.x
Time cut-out TF: Time V2.000 V2.200 V2.100 - V2.x
External signal (e.g. depth) TF: Input V2.000 V2.200 V2.100 - V2.x
2nd target function (e.g. cutout when torque or depth is reached)
Is processed as logical “OR” V2.000 V2.200 V2.100 - V2.x
Monitoring functions Description CS351 CS351 -...NK
SE352 KE350 BS350
Torque monitoring: End value monitoring
MF: Torque V2.000 V2.200 V2.100 - V2.x
Torque monitoring: Relative torque
MF: Relative torque V2.000 V2.200 V2.100 - V2.x
Torque monitoring: Maximum torque of step
MF: Torque max. value V2.000 V2.200 V2.100 - V2.x
Torque monitoring: Minimum torque of step
MF: Torque min. value V2.000 V2.200 V2.100 - V2.x
Torque monitoring: Average value monitoring
MF: Torque average value V2.000 V2.200 V2.100 - V2.x
Torque monitoring: Difference max.-min. values of step
MF: Torque range V2.000 V2.200 V2.100 - V2.x
Angle of turn monitoring: Step angle
MF: Angle V2.000 V2.200 V2.100 - V2.x
Angle of turn monitoring: Total angle (over all steps)
MF: Total angle V2.000 V2.200 V2.100 - V2.x
Gradient monitoring: Gradient
MF: Gradient V2.000 V2.200 V2.100 - V2.x
Gradient monitoring: Gradient average value
MF: Gradient average value V2.000 V2.200 V2.100 - V2.x
Gradient monitoring: Filter interval
Filter option especially for offset output drives
V2.000 V2.200 V2.100 - V2.x
Time monitoring MF: Time V2.000 V2.200 V2.100 - V2.x
Stick slip MF: Stick slip V2.000 V2.200 V2.100 - V2.x
Tightening monitoring: Tight-ening range
MF: Tightening (upper/lower) V2.000 V2.200 V2.100 - V2.x
Tightening monitoring: Average tightening range
MF: Tightening (upper/lower) V2.000 V2.200 V2.100 - V2.x
Yield point MF: Yield point V2.000 V2.200 V2.100 - V2.x
T overflow V2.000 V2.200 V2.100 - V2.x
A overflow V2.000 V2.200 V2.100 - V2.x
T overflow, current V2.000 V2.200 V2.100 - V2.x
Calibration monitoring Automatic check before each start V2.000 V2.200 V2.100 - V2.x
Product Information PI_60 2017|05 Bosch Rexroth AG 4|14
Monitoring functions Description CS351 CS351 -...NK
SE352 KE350 BS350
Zero point monitoring Automatic check and correction be-fore each start
V2.000 V2.200 V2.100 - V2.x
Measurement range ID Electronic name plate with all rele-vant data
V2.000 V2.200 V2.100 - V2.x
Servo amplifier ID Electronic name plate with all rele-vant data
V2.000 V2.200 V2.100 - V2.x
Calibration monitoring Automatic check before each start V2.000 V2.200 V2.100 - V2.x
Motor contactor V2.000 V2.200 V2.100 - V2.x
Speed monitoring V2.000 V2.200 V2.100 - V2.x
System error monitoring V2.000 V2.200 V2.100 - V2.x
Error memory Record of the last 120 errors V2.000 V2.200 V2.100 - V2.x
Program acknowledgement signals
V2.000 V2.200 V2.100 - V2.x
Data and control interfaces Description CS351 CS351 -...NK
SE352 KE350 BS350
Standard interface USB X3U3 USB device interface, compat-ible with specification 2.0, with bolt-ed-down cover
V2.000 V2.200 V2.100 V2.100 V2.x
Standard interface Ethernet X7E1 Ethernet interface V2.000 V2.200 - V2.100 V2.x
Standard interface for serial data
X3C1 RS232 interface V2.000 V2.200 - V2.100 V2.x
Standard interface for memory module CF350
X6C1 mass storage slot for 128 MB CF350 memory module (file system FAT 16, cluster size 2 kB)
V2.000 V2.200 V2.100 V2.100 V2.x
Interface module Imdev for DeviceNet
Max. 64 I + 64 O signals V2.000 - - - V2.x
Interface module Impdp for Profibus
Max. 64 I + 64 O signals V2.000 - - - V2.x
Interface module Imenip for EtherNet/IP
Max. 64 I + 64 O signals V2.100 - - - V2.x
Interface module Immtcp for Modbus TCP
Max. 64 I + 64 O signals V2.100 - - - V2.x
Interface module Impnio for Profinet
Max. 64 I + 64 O signals V2.100 - - - V2.x
Interface module Imdev for DeviceNet
Max. 512 I + 512 O signals - - - V2.100 V2.x
Interface module Impdp for Profibus
Max. 512 I + 512 O signals - - - V2.100 V2.x
Interface module Imenip for EtherNet/IP
Max. 512 I + 512 O signals - - - V2.100 V2.x
Interface module Immtcp for Modbus TCP
Max. 512 I + 512 O signals - - - V2.100 V2.x
Interface module Impnio for Profinet
Max. 512 I + 512 O signals - - - V2.100 V2.x
Interface module IM24V for 24V I/Os
25-pin D-Sub (10I+13O), fuse and supply voltage monitoring as in SM24V+
V2.000 V2.200 V2.100 V2.100 V2.x
PLC assignment table for IM24V
User-configurable PLC interface V2.000 V2.200 V2.100 V2.100 V2.x
PLC assignment table for Imdev, Impdp
User-configurable PLC interface V2.000 - - V2.100 V2.x
PLC assignment table for Imenip, Immtcp, Impnio
User-configurable PLC interface V2.100 - - V2.100 V2.x
Processing ID Code in result data: ID Code configurable via Profibus DP
Up to 64 characters V2.000 - - V2.100 V2.x
Product Information PI_60 2017|05 Bosch Rexroth AG 5|14
Data and control interfaces Description CS351 CS351 -...NK
SE352 KE350 BS350
Processing ID Code in result data: ID Code configurable via DeviceNet
Up to 64 characters V2.100 - - V2.100 V2.x
Processing ID Code in result data: ID Code configurable via EtherNet/IP
Up to 64 characters V2.100 - - V2.100 V2.x
Processing ID Code in result data: ID Code configurable via ModbusTCP
Up to 64 characters V2.100 - - V2.100 V2.x
Processing ID Code in result data: ID Code configurable via Profinet
Up to 64 characters V2.100 - - V2.100 V2.x
Extended documentation from several tightening steps
Last step + 9 freely selectable docu steps for data output via FTP and printer
V2.000 V2.200 V2.100 V2.100 V2.x
Data output: Profibus DP “Fixed format”
Format as in BS300 V1.26, if not configured
V2.000 - - V2.100 V2.x
Data output: Profibus DP “Configurable”
Configurable data output with up to 192 bytes
V2.000 - - V2.100 V2.x
Data output: DeviceNet “Con-figurable”
Configurable data output with up to 254 bytes
V2.100 - - V2.100 V2.x
Data output: EtherNet/IP “Configurable”
Configurable data output with up to 254 bytes
V2.100 - - V2.100 V2.x
Data output: ModbusTCP “Configurable”
Configurable data output with up to 254 bytes
V2.100 - - V2.100 V2.x
Data output: Profinet “Config-urable”
Configurable data output with up to 254 bytes
V2.100 - - V2.100 V2.x
Printer output via X3C1 Can be switched on/off, with selec-tions for All, Only NOK, Only OK
V2.000 V2.200 - V2.100 V2.x
Results data record output: Printer output X3C1 – “Stand-ard” format
Corresponds to BS300 “Standard” printing
V2.100 V2.200 - V2.100 V2.x
Results data record output: Printer output (Imser and X3C1) – “Standard Plus 310” format
Algebraic signs (corresponds to BS300 “Standard Plus + with preced-ing sign”)
V2.000 V2.200 - V2.100 V2.x
Results data record output: Printer output (Imser and X3C1) – “Standard 350” for-mat
Result output expanded to include programmed values, docu buffer no., serial number of measurement trans-ducer, … (corresponds to BS300 “Standard Plus + with preceding sign + expanded”)
V2.000 V2.200 - V2.100 V2.x
Result output Ethernet TCP/IP+FTP
Can be switched on/off, with selec-tions for All, Only NOK, Only OK
V2.000 V2.200 - V2.100 V2.x
Results data output: Ethernet TCP/IP+FTP – “Standard” format
V2.100 V2.200 - V2.100 V2.x
Ausgabe Ergebnisdatensatz: Ethernet TCP/IP+FTP - F–rmat „Standard Plus 310“
Vorzeichenbehandlung (entspricht BS300 "Standard Plus + vorzeichen-behaftet")
V2.000 V2.200 - V2.100 V2.x
Ausgabe Ergebnisdatensatz: Ethernet TCP/IP+FTP - For-mat Standard 350
Erweiterte Ergebnisausgabe um programmierte Werte, Dokupuffer-Nr., Seriennummer Messwertgeber, … (entspricht BS300 "Standard Plus + vorzeichenbehaftet + erweitert")
V2.000 V2.200 - V2.100 V2.x
Ausgabe Ergebnisdatensatz: Ethernet TCP/IP+FTP - A–ynchrone Ausgabe
Daten werden auf Speichermodul CF350 gepuffert
V2.000 V2.200 - V2.100 V2.x
Product Information PI_60 2017|05 Bosch Rexroth AG 6|14
Data and control interfaces Description CS351 CS351 -...NK
SE352 KE350 BS350
Results data record output: Ethernet TCP/IP+FTP – “Standard Plus 310” format
Algebraic signs (corresponds to BS300 “Standard Plus + with preced-ing sign”)
V2.000 V2.200 - V2.100 V2.x
Results data record output Ethernet TCP/IP+FTP – “Standard 350” format
Result output expanded to include programmed values, docu buffer no., serial number of measurement trans-ducer, … (corresponds to BS300 “Standard Plus + with preceding sign + expanded”)
V2.000 V2.200 - V2.100 V2.x
Results data record output: Ethernet TCP/IP+FTP – Asynchronous output
Data is buffered on a CF350 memory module
V2.000 V2.200 - V2.100 V2.x
Results data record output: Ethernet TCP/IP+FTP – Syn-chronous output
Data is not buffered and must be transferred before the next nutrunner start
V2.000 V2.200 - V2.100 V2.x
Results data record output: Data communication 3964R
Specified contents V2.000 V2.200 - V2.100 V2.x
Results data record output: Extension RK512
V2.000 V2.200 - V2.100 V2.x
Receive ID code via Imdev Max. 64 characters via DeviceNet V2.000 - - V2.100 V2.x
Receive ID code via IMpdp Max. 64 characters via Profibus V2.000 - - V2.100 V2.x
Receive ID code via IMenip Max. 64 characters via EtherNet/IP V2.100 - - V2.100 V2.x
Receive ID code via IMmtcp Max. 64 characters via ModbusTCP V2.100 - - V2.100 V2.x
Receive ID code via IMpnio Max. 64 characters via Profinet V2.100
- - V2.100 V2.x
Receive ID code via 3964R Max. 64 characters via X3C1 V2.000 V2.200 - V2.100 V2.x
Receive ID code via scanner Max. 64 characters via X3C1 V2.000 V2.200 - V2.100 V2.x
Receive ID code: Ethernet – TCP/IP / FTP
Max. 64 characters via Ethernet – TCP/IP / FTP
V2.000 V2.200 - V2.100 V2.x
Receive ID code: Open Pro-tocol
V2.200 - - - V2.200
Receive ID code: scanner in hand-held nutrunner
V2.200 V2.200 V2.200 V2.200 V2.200
Receive ID code: RPA - - - V2.200 V2.200
Receive ID code: ID code KE - V2.200 V2.200 - V2.200
Receive ID code: IL V2.200 - - V2.200 V2.200
ID code sequence number A counter is included with multiple use
V2.000 - - V2.100 V2.x
PFCS data protocol
Communication via Ethernet TCP/IP and serial for Chrysler
V2.200 V2.200 V2.200
OP R1.0 data protocol Open Protocol 7.0 Rev.34 (status: March 20, 2007)
V2.100 - - - V2.100
OP-Ford data protocol Ford Torque Tool Open Protocol Rev.4.63 (status: February 7, 2007)
V2.100 - - - V2.100
OP-BMW R1.0 data protocol Communication via Open Protocol for BMW
V2.200 - - -
OP-Ford R1.0 data protocol MID “AutoDisableTool” can be se-lected in BS350
V2.300 V2.300 V2.300
IPM data protocol All graph types can be transmitted via IPM
V2.300
V2.300
V2.300
RPA data protocol PROFINET connection according to BMW RPA standard
- - - V2.200 V2.200
OKByps output signal Tightening application of the commu-nications unit is evaluated as OK; at least one tightening channel in the application is deselected
- - - V2.200 V2.200
Product Information PI_60 2017|05 Bosch Rexroth AG 7|14
Data and control interfaces Description CS351 CS351 -...NK
SE352 KE350 BS350
HVO Rexroth OP-BMW Emergency opera-tion via display view “Manual direct control” (HVO)
V2.200 - - - V2.200
PLUS data protocol Data protocol for Daimler V2.300 V2.300 V2.300
“Audi C7 OP” data protocol V2.300 V2.300
CAQTNG data protocol Expansion of the protocol to include an option to transmit graphs
V2.300 V2.300 V2.300
QTRANS data protocol V2.300 V2.300 V2.300
VW XML2.0 data protocol Data protocol for VW V2.300 V2.300 V2.300
PFCS Addendum (2-port) FIAT/Chrysler data protocol V2.400 V2,400 V2.400
QDA protocol Data protocol Q-DAS/Daimler V2.400 V2.400 V2.400
XML2.1 Data protocol for VW V2.400 V2.400 V2.400
Save tightening cell Expansion of Save tightening cell to include jobs, OpenProtocol, XML protocol
V2.500 V2.500 V2.500 V2.500 V2.500
ID-code source The VW-XML protocol can be select-ed as the ID code source.
V2.500 V2.500 V2.500 V2.500 V2.500
FW Download to IMpnio2 Using the BS350, a FW update on the fieldbus module IMpnio2 (2-port) can be authorized
V2.500 V2.500 V2.500 V2.500
Extension of QDA protocol The torque average value from the extended tightening step can be out-put via the QDA protocol (IL required)
V2.500 V2.500 V2.500 V2.500
XML2.1 The time is shown in the results in the format HH:MM:SS.mmm (3-digit milliseconds with decimal point in front).
V2.500 V2.500 V2.500
EtherCat Numerous expansions/adjustments V2.500 V2.500 V2.500 V2.500
IPM V5 Implementierung IPM V5 V2.500 V2.500 V2.500 V2.500
IPM Change to the new saving routine "MSFileManagement" for results on the CF card
V2.500 V2.500 V2.500 V2.500
ProfiNet 2-Port Integration of ProfiNet 2-port module (M40)
V2.500 V2.500 V2.500
Analysis Description CS351 CS351 -...NK
SE352 KE350 BS350
Current tightening result End result of the last tightening V2.000 V2.200 V2.100 V2.100 V2.x
Actual value display All steps with the set target/monitoring functions, redundancy values, torque threshold, quality code, ID code
V2.000 V2.200 V2.100 V2.100 V2.x
Tightening results storage (configurable)
Configurable results storage in battery buffered RAM for 30,000 tightening results with standard configuration (program, consecutive number, analy-sis, T, T-, T+, A, A-, A+). The results from the last step and 3 docu steps are configurable
V2.000 V2.200 V2.100 - V2.x
Tightening results storage and statistics display
Tabular display of the tightening with filter function, value display, evaluation sheet with statistical parameters, good range, histogram, Xtrans/s and Xtrans/R index cards
V2.000 V2.200 V2.100 - V2.x
Export the tightening results storage
Can be saved in the formats BS350 (*.sdt) and QSSTAT ASCII
V2.000 V2.200 V2.100 - V2.x
Product Information PI_60 2017|05 Bosch Rexroth AG 8|14
Analysis Description CS351 CS351 -...NK
SE352 KE350 BS350
Graph display Simultaneous display of 2 different graphs over time and angle, e.g. T+Tred/A, T+G/A, Tred+G/A, T+Tred/t, T+G/t, T+A/t, Tred+G/t, Tred+A/t, G+A/t, and the actual values with ID code (all 64 characters)
V2.000 V2.200 V2.100 - V2.x
Current tightening graphs Last graph + last NOK graph (2000 graph points)
V2.000 V2.200 V2.100 - V2.x
Adjustable graph resolution and storage depth
- Rougher or finer grid to display long graphs - Short or long graphs, due to data transfer times
V2.000 V2.200 V2.100 - V2.x
Tightening graph memory (configurable)
Configurable graph memory, e.g. 150 torque graphs with 500 measured val-ues each can be stored in the battery-buffered RAM.
V2.000 V2.200 V2.100 - V2.x
Save graph If BS350 is open, graphs can be auto-matically saved on the PC
V2.000 V2.200 V2.100 - V2.x
Overlay graph Online or with saved graphs (*.crv) - - - - V2.000
Error memory The last 120 errors with statistical analysis of error frequency
V2.000 V2.200
V2.100 V2.100 V2.x
Result output on CS351E-D Analysis, target and monitoring func-tions (display as with LTU350)
V2.000 V2.200 - - V2.x
Result display on CS351E-G Standard” and “Actual values2” dis-plays
V2.000 - - - V2.x
Error display on CS351E-D Error code, error class, error text (dis-play as with LTU350)
V2.000 V2.200
- - V2.x
Error display on CS351E-G Date, time, error code, error class, and error text. Acknowledgement option.
V2.000 - - - V2.x
Graph output on CS351E-G Graph output with T/A, Tred/A, G/A, T/t, Tred/t, G/t
V2.000 - - - V2.x
Result output on LTU350/1 Analysis, target and monitoring func-tions (display as with LTU350)
- - V2.100 - V2.x
Error display on LTU350/1 Error code, error class, error text (dis-play as with LTU350)
- - V2.100 - V2.x
Display of tightening cell firmware state
- - - V2.100 V2.x
Display of tightening cell info Cycle counter, temperature, language packs, units
- - - V2.100 V2.x
Display of current data on Profibus DP
Results data and ID code in hex and clear text display
V2.000 - - - V2.x
Display of current data on DeviceNet
Results data and ID code in hex and clear text display
V2.100 - - V2.100 V2.x
Display of current data on EtherNet/IP
Results data and ID code in hex and clear text display
V2.100 - - V2.100 V2.x
Display of current data on ModbusTCP
Results data and ID code in hex and clear text display
V2.100 - - V2.100 V2.x
Display of current data on Profinet
Results data and ID code in hex and clear text display
V2.100 - - V2.100 V2.x
Display of permissible spin-dle torque
The permissible spindle torque is dis-played in the channel configuration. However, if the permissible value is exceeded, this will not lead to a sys-tem error
V2.000 V2.200 V2.100 - V2.x
Maintenance functions for the memory module CF350
Formatting, checking, saving data V2.000 V2.200 - V2.100 V2.x
Product Information PI_60 2017|05 Bosch Rexroth AG 9|14
Analysis Description CS351 CS351 -...NK
SE352 KE350 BS350
Measurement transducer test
Online display of the current transduc-er status, static check of torque and angle transducers
V2.000 V2.200 V2.100 - V2.x
Log book Expansion of the log book to include recording of changes to the target functions
V2.300
Expanded CAN analysis Optimized counting of the occurred error frames. With this function, the effectiveness of replacement measures in the field can be better evaluated
V2.400 V2.400 V2.400 V2.400 V2.400
Tightening program total time
In the actual value view, the accumu-lated times of the individual tightening steps are displayed in the category “step times”
V2.400
Soft-Reset Reset a channel via PLC signal in conjunction with an IL application
V2.500 V2.500 V2.500 V2.500 V2.500
Display graph memory All graphs from the graph memory can be shown in the Compact Systems with graphics display
V2.500
Display results data The results data from the results memory can be shown in Compact Systems with graphics display
V2.500
Torque CT This calibration value can be entered via the TFT directly after PIN entry
V2.500
HVO Verbesserung der ID Code Darstellung V2.500
Sequence test Adjustable timeout time in sequence test
V2.500
Job functionality Description CS351 CS351 -…NK
SE352 KE350 BS350
Introduction of new job func-tion to the Compact Systems
The following steps were implemented: - Start step - Input step - Single program step - Multi program step - Output step - Wait step - Remote step - End step
V2.300
V2.300
- ILBridge step V2.400 V2.400
Job on KE350 The following steps were implemented: - Start step - Input step - Single program step - Multi program step - Output step - Wait step - IL Bridge step - End step
V2.400 V2.400
Job on SE The job function from the Compact Systems is available on the modular controllers
V2.500 V2.500
Job files file extensions The job files contain controller-specific (KE/SE/CS) file extensions
V2.500 V2.500 V2.500 V2.500 V2.500
Further functions Description CS351 CS351
-…NK SE352 KE350 BS350
Tightening programs 49 per channel V2.000 - V2.100 - V2.x
Product Information PI_60 2017|05 Bosch Rexroth AG 10|14
Further functions Description CS351 CS351
-…NK SE352 KE350 BS350
Tightening programs 99 per channel + 1 loosening program V2.200 V2.200 V2.200 - V2.200
Tightening steps 40 steps per program V2.000 V2.200 V2.100 - V2.x
Defined stress relief V2.000 V2.200 V2.100 - V2.x
Angle correction Select/unselect available V2.000 V2.200 V2.100 - V2.x
Transducer redundancy V2.000 V2.200 V2.100 - V2.x
Finding pulse Over several steps V2.000 V2.200 V2.100 - V2.x
Start suppression Adjustable in ms V2.000 V2.200 V2.100 - V2.x
Optimization of the startup/ cut-out behavior for Er-goSpin
ErgoStart, ErgoStop, ErgoStartPlus, ErgoStopPlus, and ErgoStartAuto
V2.000 V2.200 V2.100 - V2.x
Start-up test Detection of already tightened screws via adjustable Angle target function with Torque and Time monitoring func-tions
V2.000 V2.200 V2.100 - V2.x
Play recognition at start switch
Tightening will not be analyzed (ad-justable threshold)
V2.000 V2.200 V2.100 - V2.x
Loosen tightening tool Targeted turning in opposite direction to loosen
V2.000 V2.200 V2.100 - V2.x
Disengaging oft he nut Speed changed from 5% to 0%. V2.500 V2.500 V2.500 V2.500
NOK lock After NOK tightening, the nutrunner can be re-enabled via NokAc
V2.000 V2.200 V2.100 - V2.x
Waiting (time) Time and Torque target functions = 0 V2.000 V2.200 V2.100 - V2.x
Torque correction factor (CT)
Adjusts verification system to tighten-ing system
V2.000 V2.200 V2.100 - V2.x
Algebraic signs for target and actual values
Target and actual values can be en-tered with algebraic signs
V2.000 V2.200 V2.100 - V2.x
NOK strategy: Jump function Jumps back after rework V2.000 V2.200 V2.100 - V2.x
NOK strategy: NOK branch Rework, e.g. loosen if NOK and re-tighten
V2.000 V2.200 V2.100 - V2.x
Loosen if NOK Targeted loosening via Angle or Time target function during the end step for NOK tightenings
V2.000 V2.200 V2.100 - V2.x
Conditional branch in tight-ening sequence
If input = 0 or input = 1 V2.000 V2.200 V2.100 - V2.x
OK/NOK counter A total of 48 OK/NOK counters can be independently set
V2.000 - V2.100 - V2.x
OK/NOK counter A total of 99 OK/NOK counters can be independently set
V2.200 V2.200 V2.200 - V2.200
Change tightening parame-ters via graphic display
Programmed tightening parameters such as torque values, angle values, speed, … can be changed via CS351E-G
V2.000 - - - V2.x
Graph output via graphic display
Graph output on CS351E-G with torque over angle, redundancy torque over angle, gradient over angle, torque over time, redundancy torque over time, and gradient over time
V2.000 - - - V2.x
Program selection via graphic display
Program selection with CS351E-G without additional hardware
V2.000 - - - V2.x
Sequence test via graphic display
Sequence test with CS351E-G without PC
V2.000 - - - V2.x
User-defined quality code 5 characters per quality code V2.000 V2.200 V2.100 V2.100 V2.x
Rework code Rework code as extension of the quali-ty code and with code and text output options
V2.000 V2.200 V2.100 - V2.x
Display after start CS351EG “Power on menu” V2.000 - - - V2.x
Firmware update via BS350 CS351 (*.elf), ErgoSpin (*.mhx), FPGA (*.fp0), BIOS „menmon“ (*.smm)
V2.000 V2.200 V2.100 V2.100 V2.x
Product Information PI_60 2017|05 Bosch Rexroth AG 11|14
Further functions Description CS351 CS351
-…NK SE352 KE350 BS350
Password protection Similar to SIS in BS350 and 6-digit PIN via the graphic display for the CS351E-G
V2.000 V2.200 V2.100 V2.100 V2.x
Log book 50 entries with user, date and time V2.000 V2.200 V2.100 V2.100 V2.x
Time synchronization Time synchronization via Ethernet and NTP (Net Time Protocol)
V2.000 V2.200 - V2.100 V2.x
Automatic change sum-mer/winter time
V2.000 V2.200 - V2.100 V2.x
Sequence test by operating program
Start nutrunners without intervening in the PLC
V2.000 V2.200 V2.100 V2.100 V2.x
Online/offline programming Individual programs - - - - V2.000
Online/offline programming All programs - - - - V2.000
Online/offline programming PLC assignment table - - - - V2.000
Algebraic signs for target and actual values
Target and actual values can be en-tered with algebraic signs
V2.000 V2.200 V2.100 - V2.x
NOK strategy: Jump function Jumps back after rework V2.000 V2.200 V2.100 - V2.x
NOK strategy: NOK branch Rework, e.g. loosen if NOK and re-tighten
V2.000 V2.200 V2.100 - V2.x
Online/offline programming Quality code assignment table - - - - V2.000
Online/offline programming HMI configuration - - - - V2.000
Online/offline programming Guided nutrunner configuration (data-base)
- - - - V2.000
Online/offline programming Results storage - - - - V2.000
Online/offline programming Data output or ID code via Profibus - - - - V2.000
Online/offline programming Data output or ID code via DeviceNet - - - - V2.100
Online/offline programming Data output or ID code via EtherNet/IP - - - - V2.100
Online/offline programming Data output or ID code via Mod-busTCP
- - - - V2.100
Online/offline programming Data output or ID code via Profinet - - - - V2.100
Online/offline programming Individual applications - - - - V2.100
Online/offline programming All applications - - - - V2.100
Online/offline programming KE configuration - - - - V2.100
Backup/restore Channels, tightening cell – save all and restore (easy component ex-change). No deprogramming possible
V2.000 V2.200 V2.100 V2.100 V2.x
Send to Expanded – more channels, program selection
- - - V2.100 V2.x
Save tightening cell Saves the individual configuration files of a complete tightening cell
V2.000 V2.200 V2.100 V2.100 V2.x
Save tightening cell Extension to include currently available protocols
V2.500 V2.500 V2.500 V2.500 V2.500
ErgoSpin integration ESA, ESV, ESM V2.000 V2.200 V2.100 - V2.x
Tightening spindle integra-tion
V2.200 V2.200 V2.100 - V2.x
Automatic configuration Automatic detection of connected nutrunners and a ready-for-operation system without further interventions
V2.000 V2.200 V2.100 - V2.x
Automatic configuration All components with electronic name-plate are configured and parameter-ized automatically
V2.200 V2.200 V2.200 - V2.200
Nutrunner docking Additional function for quick exchange couplings
V2.200 V2.200 V2.200 - V2.200
Configuration on ErgoSpin A complete configuration, MCE factor and redundancy factor are saved di-rectly on the tool
V2.000 V2.200 V2.100 - V2.x
Configuration on 11Tighten-ing spindle
A complete configuration, MCE factor and redundancy factor are saved di-
V2.200 V2.200 V2.200 - V2.200
Product Information PI_60 2017|05 Bosch Rexroth AG 12|14
Further functions Description CS351 CS351
-…NK SE352 KE350 BS350
rectly on DMC 1
Output drive components on ErgoSpin
Configuration of ESV with max. 3 out-put drive components on the tool
V2.000 V2.200 V2.100 - V2.x
Programs on ErgoSpin 5 tightening programs on the tool V2.000 V2.200 V2.100 - V2.x
CyCmp separation Result output of single channels via KE. The SE signal “CyCmp” is set independently of the KE result output
- - - V2.100 V2.x
Integrated logic – IL Exchange of I/O signals between the nutrunner firmware and IL. The Indra-Works software is also required to program the IL
V2.100 - - V2.100 V2.100
Integrated logic – IL Forward fieldbus data to the IL V2.300 V2.300 V2.300
Integrated logic – IL Forward error to the IL V2.300 V2.300 V2.300
Integrated logic – IL With the target visualization, the IL can access the monitor of the CS351x-Gxx Compact Systems
V2.300 V2.300
Full-monitor display view In the system, a view similar to the Compact System or SD301 can be selected
V2.300
Program info button Dynamic presentation of the program info button (button indicates if contents have been stored)
V2.300
FW and FPGA update Firmware is loaded as a zipped file with the extension .elx
V2.300 V2.300 V2.300 V2.300 V2.300
Current filtering optimization Current control for the spindle in Com-pact and Modular System
V2.300 V2.300 V2.300 V2.300 V2.300
Crowfoot configuration The direction of the motor alignment can be determined in the channel con-figuration. This prevents the ratchet pawl from being torn off during motor alignment.
V2.300 V2.300 V2.300 V2.300 V2.300
Full screen view on BS350 The individual windows within BS350 have variable sizes
V2.300
NEXO cordless nutrunner BS350 allows the connection of the NEXO cordless nutrunner into the System 350 via the CS351x-xIL
V2.300
New PLC signals New PLC signals to control the LEDs of the ErgoSpin, read out the start switch status and additional start sig-nals connected with CW and CCW AND
V2.300 V2.300 V2.300 V2.300 V2.300
Self-tapping screws Optimization of the retroactive evalua-tion in tightening processes for self-tapping screws
V2.300 V2.300 V2.300 V2.300 V2.300
NEXO cordless nutrunner BS350 allows the connection of the NEXO cordless nutrunner into the System 350 via the CS351x-xIL
V2.300
Configurable LCD display Option 1: Display of all selected moni-toring functions Option 2: Only display monitoring func-tions with tolerance breaches
V2.300 V2.300 V2.300 V2.300 V2.300
New PLC signals New InCYCm, InCyEv signals V2.300 V2.300 V2.300 V2.300 V2.300
Reverse counting with the OK/NOK counter
V2.300 V2.300 V2.300 V2.300 V2.300
The title bar of the TFT dis-play shows the name of the program
The number and name of the selected tightening program are displayed
V2.200 - - - V2.200
Integration of CC-ErgoSpin CC_ErgoSpin can now be configured via standard version of BS350
- - - - V2.300 SP2
Product Information PI_60 2017|05 Bosch Rexroth AG 13|14
Further functions Description CS351 CS351
-…NK SE352 KE350 BS350
Full-monitor display for the channel configuration
Lifting of the 640x480 limitation for channel configuration
V2.400
Graph conversion Several graphs can be selected and jointly saved as a *.csv in a selectable target directory.
V2.400
Crowfoot wrenches without ratchet pawl
FW remembers the open position of the crowfoot wrench. Possibility of loosening or tightening/loosening pro-cess
V2.400 V2.400 V2.400 V2.400 V2.400
Crowfoot wrench without ratchet pawl
Functional extension with the tool but-ton and a new PLC signal GO_RefSet to start a teach-in function
V2.500 V2.500 V2.500 V2.500 V2.500
Optimized redundancy moni-toring
Prevention of pseudo-redundancy errors in quick dynamic processes
V2.400 V2.400 V2.400 V2.400
Program linking In the end step of a tightening pro-gram, a link can be defined after an OK tightening or a NOK tightening
V2.400 V2.400 V2.400 V2.400 V2.400
Enhanced status bar The status bar displays the tightening cell name and IP address
V2.400
Display of the info button In the views of tightening programs, applications, and jobs, the display of the information button indicates whether information has been stored. The display can be configured
V2.400
Temperature compensation CC-ErgoSpin
Compensation of measuring inaccura-cies caused by temperature drift
V2.400
Parameterization of MFU factor
In the Compact Systems with graphics display, the tightening program-specific “torque correction factor” can be parameterized using the touchscreen
V2.500
Angle compensation with gyroscope
Description CS351 CS351 -…NK
SE352 KE350 BS350
Introduction of angle com-pensation
Thanks to the design change, the Er-goSpin series hand-held nutrunners now come with a standard gyroscope sensor. This function is released via a USB license stick. The angle compensation function can only be used from CPU version 02.xx.xxx. This version has been de-livered since mid-2012.
V2.500 V2.500 V2.500 V2.500
Connection to Process Quality Manager
Description CS351 CS351 -…NK
SE352 KE350 BS350
PQM results data output Results data incl. graphs are output as json files via ftp or http
V2.400 V2.400 V2.400 V2.400 V2.400
PQM configuration Parameterization of the data output to the Process Quality Manager as json file via http protocol can be configured via the BS350
V2.500 V2.500 V2.500 V2.500 V2.500
Results data Output results for all steps in a tighten-ing program
V2.500 V2.500 V2.500 V2.500 V2.500
Graph data Output the tightening graphs V2.500 V2.500 V2.500 V2.500 V2.500
System error Output the systems errors V2.500 V2.500 V2.500 V2.500 V2.500
Product Information PI_60 2017|05 Bosch Rexroth AG 14|14
Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 1161
71534 Murrhardt, Germay
Fornsbacher Str. 92
71540 Murrhardt, Germany
Tel. +49 7192 22-208
Fax +49 7192 22-181
www.boschrexroth.com/tightening