PRODUCT CATALOG RAPPID VALVES

COMMANDING YOUR FLOW SINCE 1981

1

Valves are integral to every process system and can be likened to the heart which regulates blood flow. That’s why Rappid Valves are manufactured to meet the highest engineering standards so that your process systems work at optimum levels. Consistently.

An Illustrious LineageRappid Valves (India) Private Limited Company, formerly known as “Jayflow Industries” was established in 1981. Rappid Valves derives its strengths from the entrepreneurial spirit of the Rappid Group, founded by Shri Vijay Dalal in 1978, whose success can be attributed to 35 years of experience in the industry where he has nurtured a policy to provide quality above all else and the dynamism to adapt to the ever changing nature of technology to consistently produce reliable products. A legacy perpetuated by the second generation till date.

Impeccable StandardsThe manufacturing facility is located at Palghar, Maharashtra and its marketing & export offices are situated in the commercial hub of the country, Mumbai. Rappid Valves manufacturing facilities confirms to quality standards prescribed by the ISO 9001:2000 series. The valves comply with stringent international standards such as API, ANSI, ASME, BSI, etc. Hence they continue to meet and often surpass the quality standards required for applications in Nuclear, Pharmaceutical, Chemical Industry, Bulk Drugs, Oil & Refinery, Gas, Petroleum, OEM & process installations.

Rappid Engineers continuously evaluate existing products through advanced analyses and engineering to ensure that the valves match customer’s requirements as well as industry standards.

Discerning EyeThe product quality of castings and forgings is assured through close control on foundries & forging shops by way of periodic inspection by our quality control team. Similarly all other suppliers are monitored through continuous verification of materials and parts, which are tested at laboratories.

Comprehensive RangeThe company’s leading products include, Gate Valves, Globe Valves, Ball Valves, Check Valves, High Pressure & High Temperature Valves, Automated Valves with Actuators & Electric actuators, etc.

This catalogue provides basic dimensions and specifications for ordering various Rappid Valves. The illustrations are of a particular size for each product line and do not necessarily represent all sizes in detail. The designs and materials may vary according to 'Rappid Valves' policy of continuous improvement.

2

Manufacturing SetupPrompt Production Process• The quality product production and fast paced production

process are determined by the hi-tech approach employing modern construct, computerized and mechanical equipment.

Utilization of the Latest Technologies• Investment of 5% from company turnover• Modern Mechanical Equipment (CNC, machining centres,

lapping, etc.)• Top-of-the-line planning production system• Diagnostic equipment

Production Process & Quality Control• Quality production is assured by numerous control systems

during all stages of production• Check in of material • Visual & Dimension check• Mechanical & laboratory test• On line production checks• Montage supervision and hydraulic pneumatic test of valves• Issuance of Quality Certificate

In-house facilitiesRappid Valves

• Design & Engineering Division• Quality Control Division• Hydro & Pneumatic Testing Facility• Sand Blasting• Paint Shop• Welding • Internal Inspection Department• CNC (Computerized Numeric Controlled Machine)• Shaping Machine• Lapping Machine• Torque Measuring Instrument for Smooth Operations • Dead Weight Tester• AutoCAD Design Department• Special Storage Arrangement for Castings & Small

Components• Phosphating Plant for C.S. Valves• Fire Testing Facility upto 2500 Class

3

Valves For Oil & Gas

Certifications

4

Typical Bolted Bonnet Gate Valve Structure

■ Body:

Body is cast to provide liberal strength to meet operating conditions and to permit unobstructed flow. Turbulence, erosion and pressure drop are minimized. All flanged and butt welding end valves are designed to confirm to CLASS B 16.5 and CLASS B16.34 standards.

■ Yoke & bonnet:

Some designs incorporate a two piece bonnet and yoke for NPS > 10”. All bonnet assemblies are cast and finished to the same exacting to lerances as the bodies for accurate alignment of stems and ease of sealing. Bonnet joint varies from flat face gasket-joint to ring type bonnet joint, depending on class.

■ Seat rings:

Seat rings are seal welded to eliminate leak path behind rings and for long trouble free service. The surfaces are precision ground to fit accurately with the disc.

■ Disc:

Rappid's one piece flexible disc provides accurate alignment of mating seating surfaces so the valve can absorb piping strains without leakage. Also, it avoids any tendency to stick in the seated position. Valves are also furnished with solid wedge discs that have proved successful in millions of applications.

■ Stem:

The tee head disc stem connection prevents lateral strain on the stem for smooth, easy operation. Accurately cut threads engage the yoke sleeve for positive control of disc position.

■ Yoke sleeve

■ Handwheel nut

■ Yoke sleeve retaining nut

■ Packing:

Packing contains corrosion inhibitor to avoid stem pitting. Stuffing box is deep, assuring long packing life.

■ Gland:

Gland is a two piece ball type which exerts even pressure on the packing without binding the stem.

■ Gland flange

■ Gland Eye Bolts:

Eyebolts swing aside for ease in repacking the stuffing box.

■ Gland eye bolt nuts

■ Bonnet gasket

■ Bonnet studs:

Number is dependent on valve size and class.

■ Bonnet nuts:

Number is dependent on valve size and class.

■ Groove pin

■ Bonnet bushing

■ Handwheel:

Rappid's Gate Valves can also be supplied with gear or motor operators.

■ Hydraulic grease fitting:

Hydraulic grease fitting provides for lubrication of yoke sleeve bearing surfaces (not shown).

5

Handwheel Nut Set Screw Handwheel Nut

Stem Nut Retainer

Stem Nut

Yoke

Stem

Eyebolt Eyebolt Nut Gland Plate Packing Bushing

Stem Packing

Eyebolt Pin Bonnet Bushing Bonnet

Bonnet Stud Bonnet Stud Nut

Bonnet Gasket

Body

Seat Ring

Gate (Disc)

Stem Nut, replaceble in line.

Rising stem with precision ACME double thread for quick operation.

Stem-Gate connection designed so that under severe applied loads (stuck gate), the stem will fail outside of the stuffing box pressure boundry.

Stem Packing is designed foroptimum control of fugitiveemission leakage rate is assuredby the fine finishing on the stemsealing area, the reduceddiametrical clearances and the stem straightness control.

Backseat, designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended.

Body-to-Bonnet joint designedto apply a uniform load to the gasket to assure a leak proofseal.

Seat rings are threaded/seal welded to provided a bubble tight joint.

Stellited Seat Rings provideincreased resistance to wear,abrasion and erosion of the sealing surfaces.

Cast Steel Gate Valve with Fixed Handwheel and Rising Stem(OS&Y - Outside Screw and Yoke)

API 600 - Gate Valve

6

API 600-0061

API 600 - Gate Valve

173

1

3

4

5

8

6

7

29

10

11

12

13

14

15

16

19

18

Design Standards1. Design and Manufacturer Standard API 600/BS14142. End to End Dimensions Standard ASME B 16.103. Flange Dimensions Standard ASME B 16.54. Testing Standard BS EN 122665. Material Pressure - Temp Standard ASME B 16.34

Special Features : • Bypass Arrangement • Jacketed• Motorized / Actuator

1MPa = 10Bar

TEST PRESSURE

1. Pressure Grade Class 150 Class 300 Class 600

2. Shell Test Pressure 3.0 MPa 7.5 MPa 16.5 MPa

3. Sealing Test Pressure 2.2MPa 5.5MPa 12.1MPa

4. Back Sealing Pressure 2.2MPa 5.5MPa 12.1MPa

5. Sealing Air Pressure 0.8MPa 0.8MPa 0.8MPa

SR. NO. PART LIST MATERIAL MATERIAL MATERIAL

1 BODY A 216 G R WCB ASTM A351 CF8 ASTM A351 CF8M

2 BONNET A 216 G R WCB ASTM A351 CF8 ASTM A351 CF8M

3 SEAT RING A216 WCB + 13% Cr ASTM A351 CF8 ASTM A351 CF8M

4 WEDGE A216 GR + 13% Cr ASTM A351 CF8 ASTM A351 CF8M

5 SPINDLE A 276 TP 410 A 276 TP 304 A 276 TP 316

6 GASKET CAF/SOFT IRON SS304 SPIRAL WOUND/PTFE SS316 SPIRAL WOUND/PTFE

7 BACK SEAT BUSH A 276 TP 410 ASTM A351 CF8 ASTM A351 CF8M

8 BODY BONNET S & N ASTM A 193 GR B7/A 194 GR 2 H ASTM A 193 GR B8/A 194 GR 8 ASTM A 193 GR B8M/A 194 GR 8M

9 CROSS BOLT & NUT ASTM A 193 GR B7/A 194 GR 2 H ASTM A 193 GR B8/A 194 GR 8 ASTM A 193 GR B8M/A 194 GR 8M

10 GLAND PACKING BRAIDED ASBESTOS WITH REINFORCE WIRE GRAPHITE/PTFE ROPE GRAPHITE/PTFE ROPE

11 GLAND A 276 TP 410 A 276 TP 304 A 276 TP 316

12 GLAND FLANGE A 216 WCB ASTM A 351 CF8 ASTM A 351 CF8M

13 EYE BOLT & NUT ATSM A 193 GR B7/A194 GR 2H ATSM A 193 GR B8/A194 GR 8 ATSM A 193 GR B8M/A194 GR 8M

14 YOKE SLEEVE S G IRON / ASTM A439 D2C S G IRON / ASTM A439 D2C S G IRON / ASTM A439 D2C

15 YOKE NUT C S C S C S

16 GRUB SCREW STEEL STEEL STEEL

17 NIPPLE STEEL STEEL STEEL

18 HAND WHEEL C.I/M.I/CS C.I/M.I/CS C.I/M.I/CS

19 HAND WHEEL NUT C S C S C S

Part Details Table

*Also Available in LCB, HIGH ALLOY STEEL and any special material, Hastalloy ‘B’ & ’C’, Monel Stellite Facing and any other specified material.*(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).

7

API 600-0061

L/RF

ØO

'H' O

PEN

(APP

RO

X)

CLASS 150

SIZE NPS (Inch) 1 1 1/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24

SIZE DN (MM) 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600

L RF MM 127 165 178 190 203 229 267 292 330 356 381 406 432 457 508

L BW MM - - 216 241 282 305 403 419 457 502 572 610 660 711 813

L RTJ MM - - 191 203 216 242 280 305 343 369 394 419 445 470 521

H OPEN MM 210 350 405 435 530 579 770 980 1170 1370 1500 1760 1975 2225 2680

�O MM 150 150 210 210 230 255 310 380 460 510 560 610 700 700 800

Wt. App Kg 11 14 18 25 32 52 78 132 205 320 425 508 670 840 1210

CLASS 300

SIZE NPS (Inch) 1 1 1/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24

SIZE DN (MM) 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600

L RF/BW MM 165 190 216 241 282 305 403 419 457 502 762 838 432 457 508

L RTJ MM - - 232 257 298 321 419 435 473 518 778 854 930 1010 1165

H OPEN MM 220 360 410 490 510 590 835 1020 1260 1470 1660 1840 2025 2295 3040

�O MM 150 150 210 210 230 255 380 460 510 560 610 700 700 800 1100

Wt. App Kg 15 22 28 37 43 72 128 210 355 450 760 980 1265 1825 2425

CLASS 600

SIZE NPS (Inch) 1 1 1/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24

SIZE DN (MM) 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600

L RF/BW MM 216 242 292 330 356 432 559 660 787 838 889 991 1092 1194 1397

L RTJ MM - - 295 333 359 435 562 663 790 841 892 994 1095 1200 1407

H OPEN MM 230 360 415 510 540 640 910 1330 1415 1740 1760 1885 2135 2370 2800

�O MM 160 216 216 216 230 255 310 380 460 510 560 610 700 700 800

Wt. App Kg 20 29 35 48 60 110 210 360 685 970 1239 1840 2380 2710 4190

L/RTJ

L/BW

Dimensions

Bolt Weld & RTJ Gear Box Arrangement

8

Rappid valves are available with an option of flexible wedges and solid wedges to meet customer requirements.

Flexible Wedge Characteristics

• Provides resistance to possible wedge/seat sticking from high temperature to low temperature fluctuations by compensating for the resulting small body/seat movement.

• Facilitates seating and sealing and assures a long wear life.

• Susceptible to build up when used with fluids having a high solid content.

Solid Wedge Characteristics

• More susceptible to wedge/seat “sticking” and difficulty in opening when closed hot and allowed to cool due to the resulting small body/seat movement.

• Less able to compensate for the normal wedge/seat wear over the long term.

• Will handle fluids with a high solid content without difficulty.

Gate (Disc) Designs

9

Cast Steel Globe Valve with Rising Handwheel and Stem

Handwheel Nut

Stem Nut

Handwheel Nut Washer

Set Screw

Handwheel

Stem

Eyebolt

Eyebolt Nut

Gland Plate

Packing Bushing

Eyebolt Pin

Bonnet Stud Nut Bonnet Stud

Bonnet

Body

Bonnet Bushing

Disc Locknut

Disc

Disc Washer

Seat Ring

Impactor, Hadwheel, the mechanism is based on transmitted the momentum generated but the mass of thehandwheel through the impact/impulse generated duringthe snap closure action of the handwheel. This type ofhandwheel is used when a standard handwheel cannotcreate enough closing force to effect a seal.

Revolving rising stem with precision ACME thread.

Stem Nut replaceable in the line.

Stem packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra low emission leakage rate is assured by the fine finish in the stem, the reduced diametrical clearances and the stem straightness control.

Body-to-Bonnet Joint designed to apply a uniform load to the gasket to assure a leak proof seal.

Backseat designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended.

Conical Disc, integrally guided to assure true alignment between disc and valve body. The loose disc design allows the disc and seat rising sealing surface to seat correctly without damage.

Stellited Seat Ring, providing increased resistance to ware, abrasion and erosion of the sealing surface.

Seat rings are threaded/seal welded to provided a bubble tight joint.

Globe Valve

10

Design Standards1. Design and Manufacture Standards BS 18732. Material Pressure - Temp Standards ASME B16.343. End-to-End Standard ASME B 16.104. Flange Ends Dimensions ASME B 16.55. Test Standards BS EN 12266

TEST PRESSURE


2. Shell Test Pressure 3.0 MPa 7.5 MPa 16.5 MPa


4. Back Sealing Pressure 2.2MPa 5.5MPa 12.1MPa


Part Details Table

*Also Available in LCB, HIGH ALLOY STEEL and any Special Material, Hastalloy ‘B’ & ’C’, Monel Stellite Facing.


1 BODY ASTM A 216 WCB. ASTM A 351 CF8. ASTM A 351 CF8M.

2 BONNET ASTM A 216 WCB. ASTM A 351 CF8. ASTM A 351 CF8M.

3 SEAT RING ASTM A 216 + 13% CR. ASTM A 351 CF8. ASTM A 351 CF8M.

4 PLUG ASTM A 216 + 13% CR. ASTM A 351 CF8. ASTM A 351 CF8M.

5 SPINDLE A 276 TP 410. A 276 TP 304. A 276 TP 316.

6 PLUG NUT CS A 276 TP 304. A 276 TP 316.

7 STUD AND NUT ASTM A 193 GR B7 & A194 GR 2H ASTM A 193 GR B8 & A194 GR 8 ASTM A 193 GR B8M & A194 GR 8M

8 GASKET CAF SS SPIRAL WOUND / PTFE. SS SPIRAL WOUND / PTFE.

9 BACK SEAT A 276 TP 410. A 276 TP 304. A 276 TP 316.

10 GLAND PACKING GRAPHITE ASBESTOS. PTFE ROPE. PTFE ROPE.

11 CROSS BOLT ASTM A 193 GR B7 & A194 GR 2H ASTM A 193 GR B8 & A194 GR 8. ASTM A 193 GR B8M & A194 GR 8M.

12 GLAND A 276 TP 410. A 276 TP 304. A 276 TP 316.

13 GLAND FLANGE ASTM A 216 WCB. ASTM A 351 CF8. ASTM A 351 CF8M.

14 EYE BOLT AND NUT ASTM A 193 GR B7 & A194 GR 2H ASTM A 193 GR B8 & A194 GR 8 ASTM A 193 GR B8M & A194 GR 8M

15 GRUB SCREW CS CS CS

16 YOKE SLEVEE SG IRON/ASTM A 439 D2. SG IRON/ASTM A 439 D2C. SG IRON/ASTM A 439 D2C.

17 HAND WHEEL M I / C.I M I / C.I M I / C.I


1

3

4

56

7

8

9

2

10

11

12

13

14

15

16

17

18

REGULATING DISC

Globe Valve

1MPa = 10Bar

*(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).

Special Features : • Bypass Arrangement • Jacketed• Motorized / Actuator• Gear Box

11

CLASS 150

SIZE NPS (Inch) 1 1 1/2 2 21/2 3 4 6 8 10 12

SIZE DN (MM) 25 40 50 65 80 100 150 200 250 300

L RF/BW MM 127 165 203 216 241 292 406 495 622 698

L RTJ MM - - 216 229 254 305 419 508 635 711

H OPEN MM 267 280 310 345 390 460 590 720 834 930

�O MM 150 150 230 230 254 350 458 560 565 710

Wt. App Kg 9 12 18 25 32 52 78 132 205 320

CLASS 300

SIZE NPS (Inch) 1 1 1/2 2 21/2 3 4 6 8 10 12

SIZE DN (MM) 25 40 50 65 80 100 150 200 250 300

L RF/BW MM 203 229 267 292 318 356 444 559 622 711

L RTJ MM - - 283 308 334 372 460 575 638 727

H OPEN MM 270 284 379 428 525 618 746 875 955 1050

�O MM 150 200 255 350 350 458 560 620 700 700

Wt. App Kg 12 21 28 42 56 110 158 285 375 520

ASA 600

SIZE NPS (Inch) 1 1 1/2 2 21/2 3 4 6 8 10

SIZE DN (MM) 25 40 50 65 80 100 150 200 250

L RF/BW MM 216 242 292 330 356 432 559 660 787

L RTJ MM - - 295 333 359 435 562 663 790

H OPEN MM 200 300 385 430 535 625 850 930 1135

�O MM 205 254 350 350 458 560 620 700 700

Wt. App Kg 18 32 41 63 71 110 240 435 665

L/RTJ

L/RF/BW

Dimensions

L / RF

H O

PEN

(A

PPR

OX

)

ØO

Bolt Weld & RTJ Gear Box Arrangement

12

Cast Steel Swing Check Valve

Cover Stud

Cover Stud Nut

Cover

Cover Gasket

Hinge Pin

Seat Ring

Disc Nut

Disc

Hinge

Body

Body to Cover Joint designed to apply a uniform load to the gasketto assure a leak proof seal.Seat Ring are seal weldedto provide a bubble tight joint.

Disc-to-Hanger connection allows the disc a controlled movementindependent of the hanger to assure proper disc alignment with the seal at closer.

The connection is secured bya welded disc nut to prevent disassembly due to vibrationand closure impact.

Stellited Seat Ring providesincresed resistance to wear abrasion and erosion of the sealing surface.

Swing Check Valve - API 6D

13

API 600-0061

109 8

13

14

12

11

7

6

5

4

3

2

1

Design Standards1. Design and Manufacture Standards BS 18682. Material Pressure - Temp Standards ANSI B16.343. End-to-End Standard ANSI B 16.104. Flange Ends Dimensions ANSI B 16.55. Test Standards BS EN 12266

TEST PRESSURE


2. Shell Test Pressure 3.0 MPa. 7.5 MPa. 16.5 MPa.

3. Sealing Test Pressure 2.2MPa. 5.5MPa. 12.1MPa.

•Also Available LCB, HIGH ALLOY STEEL and any special material on request Hard Stellited Facing.


1 BODY ASTM A216 WCB ASTM A351CF8 ASTM A351 CF8M

2 SEAT RING ASTM A216 WCB + 13% Cr ASTM A351 CF8 ASTM A351 CF8M

3 DISC ASTM A216 WCB + 13% Cr ASTM A 351 CF8 ASTM A 351 CF8

4 WASHER A 276 TP 410 A 276 TP 304 A 276 TP 316

5z SPLIT PIN A 276 TP 410 A 276 TP 304 A 276 TP 316

6 DISC NUT A 276 TP 410 A 276 TP 304 A 276 TP 316

7 HINGE A 276 TP 410 A 276 TP 304 A 276 TP 316

8 HINGE PIN A 276 TP 410 A 276 TP 304 A 276 TP 316

9 LOCK NUT A 276 TP 410 A 276 TP 304 A 276 TP 316

10 BRACKET STUD A 276 TP 410 A 276 TP 304 A 276 TP 316

11 BEARING BRACKET A 276 TP 410 A 276 TP 304 A 276 TP 316

12 GASKET CAF/S S SPIRAL WOUND PTFE/S S SPIRAL WOUND PTFE/S S SPIRAL WOUND

13 COVER ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M

14 STUD AND NUT A 193 GR B7 & 194 GR 2H A 193 GR B8 & 194 GR 8 A 193 GR B8M & 194 GR 8M

Swing Check Valve

1MPa = 10Bar

Part Details Table

•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).

14

CLASS 150

SIZE NPS (Inch) 2 21/2 3 4 6 8 10 12 14 16 18 20 24

SIZE DN (MM) 50 65 80 100 150 200 250 300 350 400 450 500 600

L RF/BW MM 203 216 241 292 356 495 622 698 787 864 978 978 1295

L RTJ MM 216 229 254 305 369 508 635 711 800 877 991 991 1308

H MM 137 158 173 208 254 308 335 368 435 512 575 635 735

Wt. App Kg 15 23 28 46 75 130 240 298 530 615 815 935 1280

CLASS 300

SIZE NPS (Inch) 2 21/2 3 4 6 8 10 12 14 16 18 20 24

SIZE DN (MM) 50 65 80 100 150 200 250 300 350 400 450 500 600

L RF/BW MM 267 292 318 356 444 533 622 711 838 864 978 1016 1346

L RTJ MM 283 308 334 372 460 549 638 727 854 880 994 1035 1368

H MM 158 175 210 342 292 358 390 450 480 530 610 659 760

Wt. App Kg 28 37 43 72 128 210 355 450 760 980 1265 1825 2425

ASA 600

SIZE NPS (Inch) 2 21/2 3 4 6 8 10 12 14 16 18 20

SIZE DN (MM) 50 65 80 100 150 200 250 300 350 400 450 500

L RF/BW MM 292 330 356 432 559 660 787 838 889 991 1092 1194

L RTJ MM 295 333 359 435 562 663 790 841 892 994 1095 1200

H MM 415 510 540 640 910 1330 1415 1740 1760 1885 2135 2370

Wt. App Kg 35 48 62 110 215 390 485 735 895 1095 1830 1985

H

L / RF±1.6 BW/L

A/RP

Dimensions

Bolt Weld & RTJ

15

API 600-0061

Design Standards1. Manufacturing Standards BS 5352 2. Testing Standards API 5983. Socket Weld End as per ASME B 16.114. Butt Weld End as per ASME B 16.255. Screwed End as per ASME B1.20.1

ØK

16

15

14

13

12

11

10

98

7

2

6

5

4

3

1

EØ

±1.6L

H O

PEN

(APP

RO

X)


1 BODY ASTM A 105 FCS ASTM A 182 Gr F 316 ASTM A 182 Gr F 304

2 BONNET ASTM A 105 FCS ASTM A 182 Gr F 316 ASTM A 182 Gr F 304

3 SEAT RING A 276 TP 410 A 276 TP 316 A 276 TP 304

4 WEDGE A 276 TP 410 A 276 TP 316 A 276 TP 304


6 GASKET SS 304 SPIRAL WOUND WITH GRAPHITE FILLER

316 SPIRAL WOUND WITH GRAPHITE FILLER


7 STUD / NUT A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H

8 WASHER STEEL SS SS

9 SCREW STEEL SS SS

10 GLAND PACKING GRAPHITED ASBESTOS GRAPHITED ASBESTOS / PTFE GRAPHITED ASBESTOS / PTFE

11 GLAND A 276 TP 410 A 276 TP 316 A 276 TP 304

12 GLAND FLANGE ASTM A 105 FCS SS SS

13 EYE BOLT & NUT A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H

14 YOKE STEEL S.G. IRON S.G. IRON S.G. IRON

15 HAND WHEEL M I M I M I


Bolted Bonnet Forged Gate Valve

TEST PRESSURE

1. Pressure Grade Class 800

2. Shell Test Pressure 21.1 MPA

3. Sealing Test Pressure 15.5 MPA

4. Back Sealing Pressure 15.5 MPA

5. Sealing Air Pressure 0.8 MPA

1MPa = 10Bar

Part Details Table

(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).

FACE TO FACE DIMENSIONS AS PER MANUFACTURING STANDARDS

SizeN.B.

MM 15 20 25 40 50

INCH 1/2” 3/4” 1” 1 1/2” 2”

L 80 92 104 120 140

H 160 170 190 260 270

�K 85 90 95 150 150

�E 9 12 18 30 36

16

Bolted Bonnet Forged Globe Valve

Design Standards1. Manufacturing Standards BS 5352 2. Testing Standards BS EN 122663. Socket Weld End as per ASME B 16.114. Butt Weld End as per ASME B 16.255. Screwed End as per ASME B1.20.1

15

16

14

13

12

11

10

9

8

7

2

6

5

4

3

1

±1.6L

ØE

OPE

N H

(APP

RO

X)

Ø K


1 BODY ASTM A 105 ASTM A 182 Gr F 316 ASTM A 182 Gr F 304

2 BONNET ASTM A 105 ASTM A 182 Gr F 316 ASTM A 182 Gr F 304


4 WEDGE A 276 TP 410 A 276 TP 316 A 276 TP 304


6 GASKET SS 304 SPIRAL WOUND WITH GRAPHITE FILLER



7 STUD / NUT A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H

8 WASHER STEEL SS SS

9 SCREW STEEL SS SS

10 GLAND PACKING GRAPHITED ASBESTOS GRAPHITED ASBESTOS / PTFE GRAPHITED ASBESTOS / PTFE

11 GLAND A 276 TP 410 A 276 TP 316 A 276 TP 304

12 GLAND FLANGE ASTM A 105 FCS SS SS

13 EYE BOLT & NUT A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H

14 YOKE STEEL S.G. IRON S.G. IRON S.G. IRON

15 HAND WHEEL M I M I M I


FACE TO FACE DIMENSIONS AS PER MANUFACTURING STD.

SizeN.B.

MM 15 20 25 40 50

INCH 1/2” 3/4” 1” 1 1/2” 2”

L 80 92 104 120 140

H 160 170 185 266 266

�K 90 90 90 150 150

�E 9 12 17.5 29.5 35

TEST PRESSURE


2. Shell Test Pressure 21.1 MPA

3. Sealing Test Pressure 15.5 MPA

4. Back Sealing Pressure 15.5 MPA

5. Sealing Air Pressure 0.7 MPA

1MPa = 10Bar

Part Details Table

(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).

17

Bolted Bonnet Forged Lift Valve

Design Standards 1. Manufacturing Standard BS 53522. Testing Standard BS EN 12266 3. Socket Weld End as per ASME B 16.114. Butt Weld End as per ASME B 16.255. Screwed End as per ASME B1.20.16. SS valves will have integral seat

HYDROSTATIC TEST PRESSURE PNEUMATIC

BODY SEAT

21.1 MPA 15.5 MPA

6

2

5

4

3

1

±1.6L

ØE

‘H’ (

APP

RO

X)


1 BODY ASTM 105 GR FCS ASTM A 182 GR F304 ASTM A 182 GR F304

2 BONNET ASTM A 105 GR FCS ASTM A 182 GR F304 ASTM A 182 GR F304


4 PLUG A 276 TP 410 A 276 TP 304 A 276 TP 304

5 GASKET SS 304 SPRIAL WOUND WITH P.T.F.E FILLER

SS 304 SPRIAL WOUND WITH P.T.F.E FILLER

SS 304 SPRIAL WOUND WITH P.T.F.E FILLER

6 STUD / NUT A 193 GR A 194 GR 2H A 193 GR A 194 GR 2H A 193 GR A 194 GR 2H

FACE TO FACE DIMENSIONS AS PER MANUFACTURING STANDARD

SizeN.B.

MM 15 20 25 40 50

INCH 1/2” 3/4” 1” 1 1/2” 2”

L 85 92 109 127 140

H 56 56 74 88 97

�E 9.5 12.7 17.5 28 34

Part Details Table

•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).

1MPa = 10Bar

18

SEAT ARRANGEMENTANTISTATIC

Pressure Relief hole

All ‘Rappid’ Ball have special feature in their ball called Pressure Relief Hole. When the ball is on closed position it maintains equilibrium pressure in it's valve resulting in smoother operation, enhanced performance and life of the valve.

Fire TestingThe Test exposes the valves to a flame temperature of 1400o F to 1800o F for 30 minutes with controlled limits on leakage

Fire Safe Design Features as per API 607

19

Fire Safe Design Features as per API 607

API 607

1. Body2. Side Piece3. Ball4. Seat Ring5. Stem6. Gland7. Body Seal8. Gland Packing9. Stem Seal

10. Stud11. Nut12. Stopper Plate13. Lever14. Gland Stud15. Gland Nut16. Washer17. Stem Nut18. Antistatic Spring

Exploded View for 2Piece Fire Safe Design

13

6

12

8

9

5

15

14

10

7

311

2

4

1

18

16

17

20

API 607


1 BODY ASTM A 216 Gr. WCB ASTM A 351 Gr. CF8 ASTM A 351 Gr. CF8M

2 SIDE PIECE ASTM A 216 Gr. WCB ASTM A 351 Gr. CF8 ASTM A 351 Gr. CF8M

3 BALL A 276 TP 304 A 276 TP 304 A 276 TP 316

4 SEAT RING PTFE PTFE PTFE

5 STEM A 276 TP 304 A 276 TP 304 A 276 TP 316

6 GLAND A 276 TP 304 A 276 TP 304 A 276 TP 316

7 BODY SEAL PTFE/GRAPHOIL PTFE/GRAPHOIL PTFE/GRAPHOIL

8 GLAND PACKING PTFE/GRAPHOIL PTFE/GRAPHOIL PTFE/GRAPHOIL

9 STEM SEAL PTFE PTFE PTFE

10 STUD ASTM A 193 B7 ASTM A 193 B7 ASTM A 193 B7

11 NUT ASTM A 194 2H ASTM A 194 2H ASTM A 194 2H

12 STOPPER PLATE CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED

13 LEVER CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED

14 GLAND STUD CARBON STEEL SS SS

15 GLAND NUT CARBON STEEL SS SS

16 WASHER CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED

17 STEM NUT CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED

18 ANTISTATIC SPRING SS SS SS


20 LEVER SLEEVE PVC PVC PVC

201312

1617

86 19

95

17

34

211

10

18

14

15

Design Standards1. Design and Manufacturer Standard API 607 / BS EN 172922. End-to-End Dimensions Standard ANSI B 16.103. Flange Dimensions Standard ANSI B 16.54. Testing Standards BS EN 12266 / BS EN IS0104975. Material Pressure - Temp Standard ANSI B 16.34

API - 607 Fire Safe 2 Pc. Design Ball Valve Floating Ball

•Also Available in LCB, Alloy 20, Super Duplex Stainless Steel, Monel, Hast Alloy ‘B’ & ’C’ or any other specified material.•Seat : Rulon, Glass filled PTFE, Carbon Filled, PEEK or any other specified material.•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).

TEST PRESSURE


2. Shell Test Pressure 3.0MPa 7.5MPa 16.5MPa



1MPa = 10Bar

Part Details Table

Special Features : • Rotary Actuators• Electrical Actuators• Extended Bonnet• Gear Box

21

API 607

Dimensions

•We are manufacturing Ball Valves upto 42”. Request for details.

B

ØN

B1

ØR

F ØF

H

FTL + 1.61.6

REDUCE PORT

N, H

OLE

S Ø

d O

N P

PC

D

SIZE

H

FTL

FULL PORT

ØN

B

ØR

F ØF

N, H

OLE

S Ø

d O

N P

PC

D

CLASS 150

Size �NB �NB1 L �F FT �Rf ‘P’ �‘D ‘N’ H App. WT

15 12.7 12.7 108 89 11.1 35 60.3 15.7 4 60 1.8

20 19 12.7 118 98.5 11.1 42.5 69.8 15.7 4 65 2.2

25 25.4 19.1 165.1 124 17.5 51 88.9 19 4 84 2.7

40 38.1 25.4 190.1 155.5 20.6 73 114.3 22.2 4 100 5

50 50.8 38.1 177.8 152 15.9 92 120.6 19 4 108 7.5

65 63.5 50.8 190.5 178 17.5 105 139.7 19 4 118 12

80 76.2 63.5 203.2 190.5 19.1 127 152.4 19 4 160 15

100 101.6 76.2 228.6 228.6 23.9 157 190.4 19 8 178 25

150 152.4 101.6 267 279.4 25.4 216 241.3 22.2 8 237 62

200 203.2 152.4 292.1 343 28.6 170 298.5 22.2 8 272 130

250 254 203.2 330.2 406.4 30.2 324 362.0 25.4 12 342 242

300 305 254 355.6 482.6 31.8 281 431.8 25.4 12 360 298

Note:- ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED

CLASS 300


15 12.7 12.7 140 95.2 14.2 35 66.5 15.7 4 60 3

20 19.1 12.7 152 117.3 15.7 42.8 82.5 15.7 4 65 3.5

25 25.4 19.1 165.1 124 17.5 51 88.9 19 4 85 5

40 38.1 25.4 190.1 155.5 20.6 73 114.3 22.2 4 100 10

50 50.8 38.1 216 165.1 22.2 92 127 19 8 108 18

65 63.5 50.8 241.3 190.5 25.4 105 149.4 22.2 8 118 26

80 76.2 63.5 282.4 209.5 28.6 127 168.1 22.2 8 160 30

100 101.6 76.2 305 254 31.8 157 200.1 22.2 8 178 61

150 152.4 101.6 403.3 317.5 36.6 216 269.8 22.2 12 237 110

200 203.2 152.4 419 381 41.2 270 330.2 25.4 12 272 170

250 254 203.2 457 445.5 47.8 324 387.4 28.6 16 342 275

300 305 228 648 520.7 50.8 381 450.9 31.8 16 375 325


CLASS 600


15 12.7 12.7 165 953 14.2 35 66.5 16 4 60 9

20 19 12.7 190.5 117.5 15.8 43 82.5 19 4 65 10

25 25 19.1 216 124 17.5 51 88.9 19 4 85 15

40 38 25.4 241.3 155.5 22.2 73 114.3 22.2 4 102 26

50 50 38.1 292 165.1 25.4 92 127 19 8 110 34

65 64 50.8 330 190.5 28.6 105 149.4 22.2 8 122 51

80 74 63.5 356 209.5 31.8 127 168.2 22.2 8 170 82

100 100 76.2 432 273 38.1 157 215.9 25.4 8 190 159

150 150 101.6 559 355.6 47.8 216 292.1 28.6 12 248 235

200 201 152.4 660 419.1 55.6 270 349.25 31.8 12 285 235

250 252 203.2 787 508 63.5 324 432 35 16 352 285

300 303 228 838 559 66.5 381 489 35 20 385 375


22

API 607

Design Standards1. Design & Manufacturer Standard API 607 / BS EN 172922. End-to-End Dimensions Standard ANSI B 16.103. Flange Dimensions Standard ANSI B 16.54. Testing Standards BS EN 12266 / BS EN ISO104975. Material Pressure - Temp Standard ANSI B 16.34

TEST PRESSURE


2. Shell Test Pressure 3.0MPa 7.5MPa 16.5MPa




1 BODY ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M

2 SIDE PIECE ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M

3 BALL A 276 TP 304 A 276 TP 304 A 276 TP 316


5 STEM A 276 TP 304 A 276 TP 304 A 276 TP 316

6 GLAND A 276 TP 304 A 276 TP 304 A 276 TP 316

7 BODY SEAL PTFE PTFE PTFE

8 GLAND PACKING PTFE PTFE PTFE


10 STUD ASTM A 193 B7 ASTM A 193 B7 ASTM A 193 B7

11 NUT ASTM A 194 2H ASTM A 194 2H ASTM A 194 2H

12 STOPPER PLATE CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED


14 GLAND STUD CARBON STEEL CARBON STEEL CARBON STEEL

15 GLAND NUT CARBON STEEL CARBON STEEL CARBON STEEL

16 WASHER CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED

17 STEM NUT CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED




21 LEVER SLEEVE PVC PVC PVC

API 607 Fire Safe 3 Piece Design Ball Valves Floating Ball

14

15

17

34

211

10

1918

958

6 20

1213

1617

21


1MPa = 10Bar

Part Details Table

Special Features : • Rotary Actuators• Electrical Actuators• Gear Box

23

API 607

ØN

B1

ØR

F

N, H

OLE

S Ø

d O

N P

PC

D

ØF

HFTL

FTL

ØN

B1

ØR

F

N, H

OLE

S Ø

d O

N P

PC

D

ØF

H

Dimensions

Reduce Port Full Port

CLASS 150


15 12.7 12.7 108 89 11.1 35 60.3 15.7 4 60 1.8

20 19 12.7 118 98.5 11.1 42.5 69.8 15.7 4 65 2.2

25 25.4 19.1 127 108 11.1 51 79.2 15.7 4 84 2.7

40 38.1 25.4 165 127 14.2 73 98.4 15.7 4 100 5

50 50.8 38.1 177.8 152 15.9 92 120.6 19 4 108 7.5

65 63.5 50.8 190.5 178 17.5 105 139.7 19 4 118 12

80 76.2 63.5 203.2 190.5 19.1 127 152.4 19 4 160 15

100 101.6 76.2 228.6 228.6 23.9 157 190.4 19 8 178 25

150 152.4 101.6 166.7 279.4 25.4 216 241.3 22.2 8 237 62

200 203.2 152.4 292.1 343 28.6 170 298.5 22.2 8 272 130

250 254 203.2 330.2 406.4 30.2 324 362.0 25.4 12 342 242

300 305 254 355.6 482.6 31.8 281 431.8 25.4 12 360 298

Note :- ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED

CLASS 300


15 12.7 12.7 140 95.2 14.2 35 66.5 15.7 4 60 3

20 19.1 12.7 152 117.3 15.7 42.8 82.5 15.7 4 65 3.5

25 25.4 19.1 165.1 124 17.5 51 88.9 19 4 85 5

40 38.1 25.4 190.1 155.5 20.6 73 114.3 22.2 4 100 10

50 50.8 38.1 216 165.1 22.2 92 127 19 8 108 18

65 63.5 50.8 241.3 190.5 25.4 105 149.4 22.2 8 118 26

80 76.2 63.5 282.4 209.5 28.6 127 168.1 22.2 8 160 30

100 101.6 76.2 305 254 31.8 157 200.1 22.2 8 178 61

150 152.4 101.6 403.3 317.5 36.6 216 269.8 22.2 12 237 110

200 203.2 152.4 419 381 41.2 270 330.2 25.4 12 272 170

250 254 203.2 457 445.5 47.8 324 387.4 28.6 16 342 275

300 305 228 648 520.7 50.8 381 450.9 31.8 16 375 325


CLASS 600


15 12.7 12.7 165 953 14.2 35 66.5 16 4 60 9

20 19 12.7 190.5 117.5 15.8 43 82.5 19 4 65 10

25 25 19.1 216 124 17.5 51 88.9 19 4 85 15

40 38 25.4 241.3 155.5 22.2 73 114.3 22.2 4 102 26

50 50 38.1 292 165.1 25.4 92 127 19 8 110 34

65 64 50.8 330 190.5 28.6 105 149.4 22.2 8 122 51

80 74 63.5 356 209.5 31.8 127 168.2 22.2 8 170 82

100 100 76.2 432 273 38.1 157 215.9 25.4 8 190 159

150 150 101.6 559 355.6 47.8 216 292.1 28.6 12 248 235

200 201 152.4 660 419.1 55.6 270 349.25 31.8 12 285 235

250 252 203.2 787 508 63.5 324 432 35 16 352 285

300 303 228 838 559 66.5 381 489 35 20 385 375


24

Flush Bottom Ball Valve

11

1

6

3

9

12

4

10

13

8

7

6

2

Ø E

Ø R1

P C D1

Ø F1

1.6

S1

L

S

1.6 Ø E

Ø R

Ø F

P C D

‘N1’ NOS OF HOLES

‘D1’ DIA OF HOLES

‘N’ NO OF HOLES

‘D’ DIA OF HOLES

11

1

6

3

9

12

4

10

13

8

7

6

2

Ø E

Ø R1

P C D1

Ø F1

1.6

S1

L

S

1.6 Ø E

Ø R

Ø F

P C D

‘N1’ NOS OF HOLES

‘D1’ DIA OF HOLES

‘N’ NO OF HOLES

‘D’ DIA OF HOLES

Design Standards1. Design & Manufacturer Standard API 607 / BS EN 172922. End-to-End Dimensions Standard Manufacture Standard3. Flange Dimensions Standard ASME B 16.54. Testing Standards BS EN 122665. Material Pressure - Temp Standard ASME B 16.34


1 BODY A351 GR CF8M A351 GR CF8 A261 GR WCB

2 SIDE PIECE A351 GR CF8M A351 GR CF8 A261 GR WCB

3 BALL A351 GR CF8M A351 GR CF8 A351 GR WCB

4 STEM A 276 TP 316 A 276 TP 304 A 276 TP 304


6 BODY STEM PTFE PTFE PTFE


8 GLAND SEAL PTFE PTFE PTFE

9 GLAND A 276 TP 316 A 276 TP 304 A 276 TP 304

10 GLAND NUT A 276 TP 316 A 276 TP 304 A 276 TP 304


12 LEVER NUT CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED

13 STOPPER A 276 TP 316 A 276 TP 304 A 276 TP 304


TEST PRESSURE


2. Shell Test Pressure 3.0MPa.

3. Sealing Test Pressure 2.2MPa.

4. Sealing Air Pressure 0.8MPa.

1MPa = 10Bar

Part Details Table

Special Features : • Rotary Actuators• Electrical Actuators• Jacketed• 45o Stem

25.422.2

22.222.2

22.215.7 19

1919

191919

1919

1919

128888884444

4444430.228.425.423.819.119.115.714.2

28.425.423.819.117.515.714.212.73242702161571271279273 270216157127105927350.8362298.4241.3190.5152.4152.412198.5

298.4241.3190.5152.414012198.579.2406.5343279.5229190.5190.5152127

243279.5229190.5178152127108

475 400 300 240 240 205

210 155 125 105 95 80

203.2 152.4 101.2 76.2 63.5 50.8 38.1 25.4

K

H

ØE

D1DN1NS1S

ØR1ØRPCD1PC D

ØF 1ØF

320216 127115 105 90 90L108643321½ 86432½21½125020015010080805040 2001501008065504025

INCHMMSIZE

(N.B.)


25

175

Jacketed Ball Valve

14

16

25

37

48

910

1312

11

Ø E

Ø R

PCD

Ø

F

H

½"B.S.P.

LS +1.6

K

Features:1. Design & Manufacturer Standard API 607 / BS EN 172922. End-to-End Dimensions Standard ASME B 16.103. Flange Dimensions Standard ASME B 16.54. Testing Standards BS EN 122665. Material Pressure - Temp Standard ASME B 16.34

TEST PRESSURE



3. Sealing Test Pressure 2.2MPa.



1 BODY A351 GR CF8M A351 GR CF8 A261 GR WCB

2 SIDE PIECE A351 GR CF8M A351 GR CF8 A261 GR WCB

3 BALL A351 GR CF8M A351 GR CF8 A351 GR WCB

4 STEM A 276 TP 316 A 276 TP 304 A 276 TP 304





9 GLAND A 276 TP 316 A 276 TP 304 A 276 TP 304



12 LEVER NUT CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED

13 STOPPER PIN INTEGRAL INTEGRAL INTEGRAL

14 JACKET CS CS CS


1MPa = 10Bar

Part Details Table

Special Features : • Rotary Actuators• Electrical Actuators• Extended Bonnet

26

API 607

Three-Piece Full Port Ball Valve

Design Standards 1. Manufacturing Standards BS EN 172922. Testing Standards BS EN 12266 / BS EN ISO104973. Socket Weld End as per ASME B 16.11.

TEST PRESSURE

1. Pressure Grade Class 150 Class 300

2. Shell Test Pressure 3.0MPa. 7.7MPa.

3. Sealing Test Pressure 2.2MPa. 5.4MPa.

4. Sealing Air Pressure 0.8MPa. 0.8MPa.


1 BODY ASTM A 216 GR WCB ASTM A 351GR CF8M ASTM A 351 GR CF8

2 ADAPTOR ASTM A WCB GR 216 ASTM A 351GR CF8M ASTM A 351 GR CF8

3 BALL A 276 TP 304 A 276 TP 316 A 276 TP 304

4 STEM A 276 TP 304 A 276 TP 316 A 276 TP 304





9 GLAND A 276 TP 304 A 276 TP 316 A 276 TP 304


11 STUD & NUT A 193 GR B 7 / A 194 GR 2H A 193 GR B 7 / A 194 GR 2H A 193 GR B 7 / A 194 GR 2H

12 STOPPER INTEGRAL INTEGRAL INTEGRAL

13 LEVER C S POWDER COATED C S POWDER COATED C S POWDER COATED

14 LEVER NUT C S POWDER COATED C S POWDER COATED C S POWDER COATED

ØE

K

L ±1.6

14

12

13

109

76

8

4

3

5

11

2

1


SizeN.B.

MM 15 20 25 32 40 50

INCH 1/2” 3/4” 1” 1 1/4 1 1/2” 2”

L 65 70 95 105 115 125

�B 21.7 27.1 33.7 42.5 48.6 61.1

�E 12.7 19.1 25.4 31.2 38.4 50.8

D 9.5 12.7 12.7 12.7 12.7 15.7

H 65 65 80 85 95 105

K 170 170 205 205 240 240


1MPa = 10Bar

Part Details Table

Special Features : • Rotary Actuators• Electrical Actuators• Extended Bonnet• Extended Nipples

27

API 607

Three-Piece Forged Steel Ball Valve

Design Standards1. Manufacturing Standard BS EN 172922. Testing Standard BS EN 122663. Socket Weld End as per ASME B 16.114. Screwed End as per ASME B 1.20.1

TEST PRESSURE



3. Sealing Test Pressure 0.6.9MPa.



1 BODY ASTM A 105 GR FCS ASTM A 182 GR F 316 ASTM A 182 GR F 304

2 ADAPTOR ASTM A 105 GR FCS ASTM A 182 GR F 316 ASTM A 182 GR F 304

3 BALL A 276 TP 304 A 276 TP 316 A 276 TP 304

4 STEM A 276 TP 304 A 276 TP 316 A 276 TP 304





9 GLAND A 276 TP 304 A 276 TP 316 A 276 TP 304


11 STUD & NUT A 193 GR B 7 / A 194 GR 2H A 193 GR B 7 / A 194 GR 2H A 193 GR B 7 / A 194 GR 2H

12 STOPPER INTEGRAL INTEGRAL INTEGRAL

13 LEVER C S POWDER COATED C S POWDER COATED C S POWDER COATED

14 LEVER NUT C S POWDER COATED C S POWDER COATED C S POWDER COATED

1

2

11

5

3

4

86

79

10

13

12

14

±1.6L

K

ØE

FACE TO FACE DIMENSIONS AS PER MANUFACTURING STD

SizeN.B.

MM 15 20 25 32 40 50

INCH 1/2” 3/4” 1” 1 1/4 1 1/2” 2”

L 62 72 95 105 115 125

�E 11 14 20 25.4 31.1 38.1

H 65 65 80 85 95 105

K 170 170 205 205 240 240


1MPa = 10Bar

Part Details Table

Special Features : • Rotary Actuators• Electrical Actuators• Extended Bonnet• Extended Nipples

28

API 607

Butterfly Valves

Design StandardTo flange drilling : ISO 5211 part IIValve Inspection and Testing : API 598Flange standing conformity : ANSI 150, DIN PN 6 /10 / 16 JIS SK / 10 K / 16 K BS 10 Tab D & E, IS 6392 PN 0.6 / 1.0 / 1.6

TECHNICAL SPECIFICATIONS

1. Valve type : Centric Disc Design Butterfly valve with a single piece Rubber Lined/PTFE Body

2. Body type : Wafer (Sandwiched between flanges)

3. Seat type : Integrally moulded with the Body/Replaceable

4. End Connecting : Wafer Sandwiched/Flnged

5. Pressure rating : PN 10/PN 16/PN25

6. Operating Temp. range : -250 C to 200 (depending on MOC)

7. Seat leakage : Tight shut off

8. Operation : Hand lever for sizes from 40 NB to 300 NB Worm Gear Boxes for Sizes from 40 NB to 1200 NB Pneumatic / Electrical Actuator operation - optional

9. Size range : 40 NB to 1000 NB

10. Standard Material of Construction

BodyDiscSeat Shaft

::::

CI (Optional SGI / WCB / CF8 / CF8M) SGI / WCB / CF8 / CF8M Nitrile / Neoprene / EPDM / Silicone / Viton / PTEE / Hypalon AISI 410 / 304 / 316

Wafer Type Lug Type Flanged Type

29

Butterfly Valves

DESIGN FEATURES- Seat liner extending on to the contact faces ensures perfect sealing and

eliminates the use of flange gaskets. - Unique triple sealing system for shaft sealing and prevents external

substances from entering the stem bore. - The thin profile, spherically machined hand polished disc provides a very

high Cv and greater pressure recovery plus superior abrasion and erosion resistance in slurry or dry media applications.

- A fully universal body design ensures fitment of the valve between companion flanges of all popular standards (viz : ANZI, BS, DIN, JIS, IS etc.)

- A ten position notch plate and hand lever ensures locking of the valve in 8 intermediate position and prevent over rotation of the valve. Hand lever lockable through pad lock kit, allows the customer to lock the valve in the full open or closed position, tamper proofing the valve. By drilling a new hole in the top plate, the handle can be locked in mid travel.

- To ensure additional strength, body casting is made out of superior FG 260 grade cast iron.

- Vlave disc made if dyctue case iron instead of cast iron to withstand against possible water hammer or pressure surges.

- Shafts made of martensitic stainless steel to ensure maximum strength & torsional rigidity.

VALVE SIZE A B C D E F

40 53 103 33 40 133 265

50 59 113 43 50 143 265

65 67 121 46 65 151 265

80 75 128 46 80 158 265

100 94 146 52 100 176 265

125 108 158 56 125 188 265

150 120 174 56 150 206 265

200 147 198 60 200 230 375

250 215 260 71 241 295 375

300 250 284 81 289 319 375

350 303 437 92 340 372 GO

400 339 476 102 386 438 GO

450 367 523 114 440 492 GO

500 399 594 127 482 536 GO

550 477 648 142 538 586 GO

600 648 680 154 580 620 GO

Valve Size above 600 NBRequest for technical specification

30

3-Piece Trunnion Ball Valves - API 6DFull & Reduced PortCarbon & Stainless SteelSizes 1” - 24” Class 150 - 2500

DESIGN AND MANUFACTURING STANDARDS

Basic Design API 6D

Shell Wall Thickness API 6D

Face to Face Dimension ANSI/ASME B16.10

Flange End Dimension ANSI/AMSE B16.5 (1” to 24”)

AMSI/ASMEB16.47 (26” & up)

Butt-Weld End Dimension ANSI/ASME B16.25

Inspection & Testing API 6D

Fire Safe Design API 607/BS 6755

31

API 6D Valves

3-Piece Trunnion Ball Valves - API6D - Full & Reduced Port Class 150 - 2500

NO NAME OF PART MATERIALS

1 Body A350 LF2 A182 F316

2 Closure A350 LF2 A182 F316, A351, CF8M

3 Stem A350 LF2+ENP 316 SS, 17-4 PHSS, 410 SS

4 Seat Ring A350 LF2+ENP 316 SS, 410 SS

5 Ball A350 LF2+ENP A182F316, A351, CF8M, 410 SS

6 Seat Insert Devlon, Nylon, PEEK, RTFE

7 Trunnion A350 LF2 316 SS, 410 SS

7-1 Trunnion Block A350 LF2 316 SS, 410 SS

7-2 Trunnion Block Pin 410 SS 316 SS, 410 SS

8 Gland A350 LF2 316 SS, 410 SS

9 Adapter Plate A350 LF2 316 SS, 410 SS

10 Stem O-ring/ Lipseal Low Temp HNBR /Viton AED

11 Stem O-ring Low Temp HNBR /Viton AED

12 Gland O-ring Low Temp HNBR /Viton AED

13 Seat O-ring/Lipseal Low Temp HNBR /Viton AED

14 Seat Subseal Low Temp HNBR /Viton AED

15 Closure O-ring Low Temp HNBR /Viton AED

16 Trunnion O-ring Low Temp HNBR /Viton AED

17 Backup Ring PTFE

18 Gland Seal Low Temp HNBR /Viton AED

19 Body Seal Low Temp HNBR /Viton AED

20 Trunnion Seal Low Temp HNBR /Viton AED

21 Stem Packing Graphite

22 Seat Spring Inconel X-750

23 Bearing PTFE, Carbon Steel PTFE, 316SS

24 Thrust Washer PTFE, Carbon Stee PTFE, 316SS

25 Sealant Fitting Carbon Steel, SS Ball Check 316SS, SS Ball Check

26 Socket Bolt A320 L7M A193 B8/B8M

27 Socket Cap Screw A320 L7M A193 B8/B8M

28 Stud Bolt A320 L7M A193 B8

29 Hex Nut A194 7M A194 8

30 Grounding Pin Stainless Steel

31 Grounding Spring Inconel X-750

32 Key Carbon Steel Stainless Steel

33 Dowel Pin Carbon Steel Stainless Steel

34 Relief Plug Carbon Steel Stainless Steel

35 Drain Plug Carbon Steel Stainless Steel

36 Mounting Plate Carbon Steel Stainless Steel

37 Gear Operator Ductile Iron Case, Carbon Steel Worm Gear

38 Hand Wheel Carbon Steel, Ductile Iron

Bill of Materials

32

Design Features of API 6D Ball Valves

Rappid standard ball valves have been designed to API's highest standards. Complete Split body & Fully welded design offers maximum protection against line pressure and thermal distortion with long life and trouble-free performance.

Rappid is supplying its products to the Crude oil transport and processing, Power engineering, Water supply systems and Process Industries throughout the world.

Seal FeatureRappid ball valves are produced with spring-loaded seats. This spring load keeps the seat in contact with the ball even in absence of line pressure and makes very efficient seal at low line pressure.As line pressure increases, the seat area creates a piston effect which forces the seat against the ball, therefore a tight seal becomes effective. If the pressure is higher, the force exerted by the seat on the ball is increased by action of the pipeline pressure. Therefore, the higher the line pressure, the greater the piston action.Seats are available in PTFE, R-PTFE, NYLON or others upon request.

Self lubricationSelf lubrication, low friction PTFE is used for stem bearings, stem seals, and body seats. NYLON or other low friction materials are used for seat inserts. Self lubricating seals and stem bearing give predictable operating torque for the life of the valve.

Fire Safe Construction with Secondary Metal SeatRappid ball valves have been fire tested and can be supplied to API 6FA and API 607. The soft seat inserts, irrespective of their materials, will possibly fail when subjected to sudden high temperature conditions. Rappid provides a fire-safe design which may substantially prevent leakages through seals when damaged by high temperature. The function of the seats before and after the fire test is shown on the sketches. If the seat inserts are destroyed or burned out, a metal to metal seal is formed between the lower diameter of the seat and ball, while the seat to body seals, the stem packing and the end connections to body seals are designed to resist high temperature and will remain undamaged (Figures 1 & 2)

Trunnion MountingTrunnion mounted stems absorb the thrust from line pressure, preventing excess friction between the ball and seats, so even at full rated working pressure, operating torque stays low. (Figure 3)

Body Vent and DrainThe body cavity may be vented in both open and closed state. (Figure 4)

3-Piece Trunnion ball Valves - API 6DFull & Reduced Port Design Features and Applications

Graphite Gasket

Seat Insert(Metal)

Ball

Before FireFigure 1

Graphite Gasket

Seat Insert(Metal)

Ball

After FireFigure 2

Figure 3

Body

Ball

Figure 4

33


Double block and bleedThe seats are of both-side-sealing type, which means that they seal both on the upstream or downstream side of the ballvalve and inside the valve. Whether in the open or closed position, pressure on each side of the ball is blocked from the body cavity by the seat rings engineered to self relieve. No pressure build up can occur in to body cavity. The body cavity can then be vented to the atmosphere or drained through the body port. (Figure 5)

Sealant FittingSealant lubrication fittings come as a standard with Rappid design. In the event of seat insert or stem seal damage, external or internal leakage can occur. Emergency sealant injection can save the integrity of the valve by incorporating a sealant seal around the stem or between the seat and the ball until such time the valve may be properly serviced.(Figures 6, 7 & 8)

Antistatic DeviceThe springs provided at the stem allow the static charges to be led to the piping. In this way, an electrostatic charging of the ball is eliminated. (Figure 9)

Stem Seal with blow Out Proof StemThe stem is independent of the ball and is a blow-out proof design. As an integral part, a stem has a flange at its lower side. The stem flange prevents the stem from blowingout. This feature also allows replacement of stem packing while the valve is under pressure.The torque is transmitted to the ball by a generously proportioned mating joint, hence the stem is notaffected by the side thrust.

3-Piece Trunnion Ball Valves - API 6DFull & Reduced Port Design Features and Applications

Upstream Downstrea m

Figure 5

Adapter

Body

Ball

Execution f or 4” and LargerExecution f or 2” thru 4”

Body

Ball

Execution f or all Sizes

Body

Bonnet

Figure 6

Figure 7

Figure 8

Body

Ste m

Ball

Bonnet

Figure 9

34


SIZEBORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS

F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG

NPS 2 x 2* 2.00 7.00 7.50 8.50 4.44 6.50 8.90 39.6 28.6

DN 50 x 50 51 178 191 216 113 165 226 18 13

NPS 3 x 3* 3.00 8.00 8.50 11.125 5.56 8.69 11.09 68.2 52.8

DN 80 x 80 76 203 216 283 141 221 282 31 24

NPS 4 x 4* 4.00 9.00 9.50 12.00 6.50 9.56 11.96 118.8 94.6

DN 100 x 100 102 229 241 305 165 243 304 54 43

NPS 6 x 6 6.00 15.50 16.50 18.00 8.69 12.19 14.59 497.2 398.2

DN 150 x 150 152 394 419 547 221 310 371 226 181

NPS 8 x 8 8.00 18.00 18.50 20.50 10.38 14.80 17.20 748 646.8

DN 200 x 200 203 457 470 521 264 376 437 340 294

NPS 10 x 10 10.00 21.00 21.50 22.00 12.13 16.63 19.78 1196.8 1047.2

DN 250 x 250 254 533 546 559 308 422 502 544 476

NPS 12 x 12 12.00 24.00 24.50 25.00 13.88 18.69 21.84 1696.2 1546.6

DN 300 x 300 305 610 622 635 353 475 555 771 703

NPS 14 x 14 13.25 27.00 27.50 30.00 15.50 21.00 24.15 2343 2145

DN 350 x 350 337 686 699 762 394 533 613 1065 975

NPS 16 x 16 15.25 30.00 30.50 33.00 17.19 22.75 26.75 3042.6 2743.4

DN 400 x 400 387 762 775 838 437 578 680 1383 1247

NPS 18 x 18 17.25 34.00 34.50 38.00 18.75 25.75 29.80 4389 3940.2

DN 450 x 450 438 864 876 965 476 654 757 1995 1791

NPS 20 x 20 19.25 36.00 36.50 39.00 20.50 27.05 32.50 5288.8 4789.4

DN 500 x 500 489 914 927 991 521 687 826 2404 2177

NPS 24 x 24 23.25 42.00 42.50 45.00 24.38 32.80 36.67 8681.2 7933.2

DN 600 x 600 591 1067 10080 1143 619 833 931 3946 3606

3-Piece Trunnion Ball Valves Full Port - API 6DSize: 2"-24" Class: 150

H1

F

H3

H2

A - RF A - RTJ A - WE

DIMENSIONS & WEIGHTS * = Lever operated

35

API 6D Ball Valves for Oil & Gas



NPS 3 x 2* 2.00 8.00 8.50 11.125 5.22 7.28 9.68 48.4 33

DN 80 x 50 51 203 216 283 133 185 246 22 15

NPS 4 x 3* 3.00 9.00 9.50 12.00 6.34 9.47 11.87 88 74.8

DN 100 x 80 76 229 241 305 161 241 301 40 34

NPS 6 x 4* 4.00 15.50 16.00 18.00 7.28 10.34 12.74 149.9 118.8

DN 150 x 100 102 394 406 457 185 263 324 68 54

NPS 8 x 6 6.00 18.00 18.50 20.50 9.47 13.29 15.59 598.4 497.2

DN 200 x 150 152 457 470 521 541 338 396 272 226

NPS 10 x 8 8.00 21.00 21.50 22.00 11.16 15.90 18.30 847 748

DN 250 x 200 203 533 546 559 283 404 465 385 340

NPS 12 x 10 10.00 24.00 24.50 25.00 13.23 17.84 20.98 1496 1346.4

DN 300 x 250 254 610 622 635 336 453 533 680 612

NPS 14 x 12 12.00 27.00 27.50 30.00 14.98 20.00 23.04 1845.8 1645.6

DN 350 x 300 305 686 699 762 380 508 585 839 748

NPS 16 x 14 13.25 30.00 30.50 33.00 16.60 22.30 25.45 2593.8 2343

DN 400 x 350 337 762 775 838 422 566 646 1179 1065

NPS 18 x 16 15.25 34.00 34.50 38.00 18.39 24.05 28.05 3440.8 3093.2

DN 450 x 400 387 864 876 965 467 611 712 1564 1406

NPS 20 x 18 17.25 36.00 36.50 39.00 20.05 27.05 31.10 7139 4439.6

DN 500 x 450 438 914 927 991 509 687 790 3245 2018

NPS 24 x 20 19.25 42.00 42.50 45.00 21.90 28.80 33.90 5588 5137

DN 600 x 500 489 1067 1079 1143 556 732 861 2540 2335

3-Piece Trunnion Ball Valves reduced Port - API 6DSize: 3"- 24" Class: 150

H1

F

H3

H2



36




NPS 2 x 2* 2.00 8.50 9.125 8.50 4.44 6.50 8.90 59.40 44

DN 50 x 50 51 216 232 216 113 165 226 27 20

NPS 3 x 3* 3.00 11.125 11.75 11.125 5.56 8.69 11.09 99 79.2

DN 80 x 80 76 283 299 283 141 221 282 45 36

NPS 4 x 4* 4.00 12.00 12.625 12.00 6.50 9.56 11.96 158.4 134.2

DN 100 x 100 102 305 321 305 165 243 304 72 61

NPS 6 x 6 6.00 15.875 16.50 18.00 8.69 12.19 14.59 547.8 468.6

DN 150 x 150 152 403 419 437 221 310 371 249 213

NPS 8 x 8 8.00 19.75 20.375 20.50 10.38 14.80 17.20 847 737

DN 200 x 200 203 502 518 521 264 376 437 385 335

NPS 10 x 10 10.00 22.375 23.00 22.00 12.13 16.63 19.78 1245.2 1075.8

DN 250 x 250 254 568 584 559 308 422 502 566 489

NPS 12 x 12 12.00 25.50 26.125 25.00 13.88 18.69 21.84 1894.2 1705

DN 300 x 300 305 648 664 635 340 475 555 861 775

NPS 14 x 14 13.25 30.00 30.625 30.00 15.50 21.00 24.15 2593.8 2294.6

DN 350 x 350 337 762 778 762 394 533 613 1179 1043

NPS 16 x 16 15.25 33.00 33.625 33.00 17.19 22.75 26.75 3440.8 3093.2

DN 400 x 400 387 838 854 838 437 578 679 1564 1406

NPS 18 x 18 17.25 36.00 36.625 36.00 18.75 25.75 29.80 4987.4 4490.2

DN 450 x 450 438 914 930 914 476 654 757 2267 2041

NPS 20 x 20 19.25 39.00 39.75 39.00 20.50 27.05 32.50 5486.8 4987.4

DN 500 x 500 489 991 1010 991 521 687 826 2494 2267

NPS 24 x 24 23.25 45.00 45.875 45.00 24.38 32.80 36.67 9229 8430.4

DN 600 x 600 591 1143 1165 1143 619 833 931 4195 3832

3-Piece Trunnion Ball Valves Full Port - API 6DSize: 2" - 24" Class: 300


H1

F

H3

H2


37




NPS 3 x 2* 2.00 11.125 11.75 11.125 5.22 7.28 9.68 68.2 52.8

DN 80 x 50 51 283 299 283 133 185 279 31 24

NPS 4 x 3* 3.00 12.00 12.625 12.00 6.34 9.47 11.87 118.8 88

DN 100 x 80 76 305 321 305 161 241 301 54 40

NPS 6 x 4 4.00 15.875 16.50 18.00 7.28 10.34 12.74 217.8 178.2

DN 150 x 100 102 403 419 437 185 263 324 99 81

NPS 8 x 6 6.00 20.4 20.375 20.50 9.47 13.29 15.59 646.8 558.8

DN 200 x 150 152 518 518 521 241 338 396 294 254

NPS 10 x 8 8.00 22.375 23.00 22.00 11.16 15.90 18.30 897.6 776.6

DN 250 x 200 203 568 584 559 283 404 465 408 353

NPS 12 x 10 10.00 25.50 26.125 25.00 13.23 17.84 20.98 1645.6 1445.4

DN 300 x 250 254 648 664 635 336 453 533 748 657

NPS 14 x 12 12.00 30.00 30.625 30.00 14.98 20.00 23.04 1995.4 1795.2

DN 350 x 300 305 762 778 762 380 508 585 907 816

NPS 16 x 14 13.25 33.00 33.625 33.00 16.60 22.30 25.45 2893 2644.4

DN 400 x 350 337 838 854 838 422 566 646 1315 1202

NPS 18 x 16 15.25 36.00 36.625 36.00 18.39 24.05 28.05 3940.2 3542

DN 450 x 400 387 914 930 914 467 611 713 1791 1610

NPS 20 x 18 17.25 39.00 39.75 39.00 20.05 27.05 31.10 5288.8 4789.4

DN 500 x 450 438 991 1010 991 509 687 790 2404 2177

NPS 24 x 20 19.25 45.00 45.875 43.00 21.90 28.80 33.90 5915.8 5337.2

DN 600 x 500 489 1143 1165 1092 556 732 861 2698 2426

3-Piece Trunnion Ball Valves Reduced Port - API 6DSize: 3"- 24" Class: 300


H1

F

H3

H2


38




NPS 2 x 2* 2.00 11.50 11.625 11.50 4.44 6.50 8.90 68.2 52.8

DN 50 x 50 51 292 295 292 113 165 226 31 24

NPS 3 x 3* 3.00 14.00 14.125 14.00 5.56 8.69 11.09 118.8 94.6

DN 80 x 80 76 356 359 356 141 221 282 54 43

NPS 4 x 4* 4.00 17.00 17.125 17.00 6.50 9.56 11.96 217.8 178.2

DN 100 x 100 102 432 435 432 165 243 304 99 81

NPS 6 x 6 6.00 22.00 22.125 22.00 8.69 12.19 14.59 598.4 497.2

DN 150 x 150 152 559 562 559 221 310 371 272 226

NPS 8 x 8 8.00 26.00 26.125 26.00 10.38 14.80 17.20 1196.8 976.8

DN 200 x 200 203 660 664 660 264 376 437 544 444

NPS 10 x 10 10.00 31.00 31.125 31.00 12.13 16.63 19.78 1696.2 1375

DN 250 x 250 254 787 791 787 308 422 502 771 625

NPS 12 x 12 12.00 33.00 33.125 33.00 13.88 18.69 21.84 2193.4 1775.4

DN 300 x 300 305 838 841 838 353 475 555 997 807

NPS 14 x 14 13.25 35.00 35.125 35.00 15.50 21.00 24.15 2943.6 2393.6

DN 350 x 350 337 889 892 889 394 533 613 1338 1088

NPS 16 x 16 15.25 39.00 39.125 39.00 17.19 22.75 26.75 4538.6 3740

DN 400 x 400 387 991 994 991 437 578 680 2063 1700

NPS 18 x 18 17.25 43.00 43.125 43.00 18.75 25.75 29.80 5876.2 4809.2

DN 450 x 450 438 1092 1095 1092 476 654 757 2671 2186

NPS 20 x 20 19.25 47.00 47.25 47.00 20.50 27.05 32.50 6635.2 5438.4

DN 500 x 500 489 1194 1200 1194 521 687 826 3016 2472

NPS 24 x 24 23.25 55.00 55.325 55.00 24.38 32.38 36.67 11523.6 10227.8

DN 600 x 600 591 1397 1405 1397 619 822 931 5238 4649



H1

F

H3

H2


39




NPS 3 x 2* 2.00 14.00 14.125 14.00 5.22 7.28 9.68 79.2 63.8

DN 80 x 50 51 356 359 356 133 185 279 36 29

NPS 4 x 3* 3.00 17.00 17.125 17.00 6.34 9.47 11.87 138.6 114.4

DN 100 x 80 76 432 435 432 161 241 301 63 52

NPS 6 x 4 4.00 22.00 22.125 22.00 7.28 10.34 12.74 299.2 248.6

DN 150 x 100 102 559 562 559 185 263 324 136 113

NPS 8 x 6 6.00 26.00 26.125 26.00 9.47 13.29 15.59 697.4 578.6

DN 200 x 150 152 660 664 660 241 338 396 317 263

NPS 10 x 8 8.00 31.00 31.125 31.00 11.16 15.90 18.30 1346.4 1075.8

DN 250 x 200 203 787 791 787 283 404 465 612 489

NPS 12 x 10 10.00 33.00 33.125 33.00 13.23 17.84 20.98 1894.2 1535.6

DN 300 x 250 254 838 841 838 336 453 533 861 698

NPS 14 x 12 12.00 35.00 35.125 35.00 14.98 20.00 23.04 2593.8 2145

DN 350 x 300 305 889 892 889 380 508 585 1179 975

NPS 16 x 14 13.25 39.00 39.125 39.00 16.60 22.30 25.45 3291.2 2743.4

DN 400 x 350 337 991 994 991 422 566 646 1496 1247

NPS 18 x 16 15.25 43.00 43.125 43.00 18.39 24.05 28.05 5088.6 4180

DN 450 x 400 387 1092 1095 1092 467 611 713 2313 1900

NPS 20 x 18 17.25 47.00 47.25 47.00 20.05 27.05 31.10 6536.2 5337.2

DN 500 x 450 438 1194 1200 1194 509 687 790 2971 2426

NPS 24 x 20 19.25 55.00 55.325 55.00 21.90 28.80 33.90 7383.2 6036.8

DN 600 x 500 489 1397 1405 1397 556 732 861 3356 2744

3-Piece Trunnion Ball Valves Reduced Port - API 6DSize: 3" - 24" Class: 600


H1

F

H3

H2


40




NPS 2 x 2* 2.00 14.50 14.625 14.50 4.44 7.28 10.90 118.8 94.6

DN 50 x 50 51 368 372 368 113 185 277 54 43

NPS 3 x 3* 3.00 15.00 15.125 15.00 5.56 9.47 13.05 178.2 143

DN 80 x 80 76 381 384 381 141 241 332 81 65

NPS 4 x 4 4.00 18.00 18.125 18.00 6.50 10.34 13.92 319 224.4

DN 100 x 100 102 457 460 457 165 263 354 145 102

NPS 6 x 6 6.00 24.00 24.125 24.00 8.69 12.97 16.55 697.4 558.8

DN 150 x 150 152 610 613 610 221 329 420 317 254

NPS 8 x 8 8.00 29.00 29.125 29.00 10.38 15.58 19.10 1546.6 1236

DN 200 x 200 203 737 740 737 264 396 485 703 562

NPS 10 x 10 10.00 33.00 33.125 33.00 12.13 17.41 21.74 1846 1476

DN 250 x 250 254 838 841 838 308 442 552 839 671

NPS 12 x 12 12.00 38.00 38.125 38.00 13.88 19.47 23.80 2593 2343

DN 300 x 300 305 965 968 965 353 495 605 1315 1065

NPS 14 x 14 12.75 40.50 40.875 40.50 15.50 21.78 26.11 3841 3093

DN 350 x 350 337 1029 1038 1029 394 553 663 1746 1406

NPS 16 x 16 14.75 44.50 44.875 44.50 17.19 23.53 28.71 4739 3791

DN 400 x 400 387 1130 1140 1130 437 598 729 2154 1723

NPS 18 x 18 14.75 48.00 48.50 48.00 18.39 24.83 30.01 5438 4239

DN 450 x 450 438 1219 1232 1219 467 631 762 3197 2562

NPS 20 x 20 18.625 52.00 52.50 52.00 20.50 28.30 34.46 10027.6 8032

DN 500 x 500 489 1321 1334 1321 521 719 875 4558 3651

NPS 24 x 24 22.50 61.00 61.75 61.00 24.38 33.20 38.63 13372 10727

DN 600 x 600 591 1549 1569 1549 619 843 981 6078 4876



H1

F

H3

H2


41




NPS 3 x 2* 2.00 15.00 15.125 15.00 5.22 8.06 11.64 138.6 107.8

DN 80 x 50 51 381 384 381 133 205 296 63 49

NPS 4 x 3* 3.00 18.00 18.125 18.00 6.34 10.25 13.84 217.8 173.8

DN 100 x 80 76 457 460 457 161 260 352 99 79

NPS 6 x 4 4.00 24.00 24.125 24.00 7.28 11.12 14.70 437.8 347.6

DN 150 x 100 102 610 613 610 185 283 373 199 158

NPS 8 x 6 6.00 29.00 29.125 29.00 9.47 14.07 17.65 897.6 717.2

DN 200 x 150 152 737 740 737 241 357 448 408 326

NPS 10 x 8 8.00 33.00 33.125 33.00 11.16 16.68 20.26 1595 1276

DN 250 x 200 203 838 841 838 283 424 515 725 580

NPS 12 x 10 10.00 38.00 38.125 38.00 13.23 18.62 22.94 2295 1846

DN 300 x 250 254 965 968 965 336 473 583 1043 839

NPS 14 x 12 12.00 40.50 40.875 40.50 14.98 20.77 25.00 3392 2743

DN 350 x 300 305 1029 1038 1029 380 528 635 1542 1247

NPS 16 x 14 12.75 44.50 44.875 44.50 16.60 23.10 27.41 3991 3192

DN 400 x 350 337 1130 1140 1130 422 587 696 1814 1451

NPS 18 x 16 14.75 48.00 48.50 48.00 18.39 24.83 30.01 5438 4239

DN 450 x 400 387 1219 1231 1219 467 631 763 2472 1927

NPS 20 x 18 16.75 48.00 48.50 48.00 18.75 26.53 31.75 7031 5636

DN 500 x 450 438 1321 1334 1321 509 674 807 3878 3107

NPS 24 x 20 18.625 61.00 61.75 61.00 21.90 29.58 35.86 11436 9130

DN 600 x 500 489 1549 1569 1549 556 751 911 5198 4150



H1

F

H3

H2


42




NPS 1 x 1* 1.00 / 10.0 / 3.15 5.90 7.64 70 /

DN 25 x 25 25 / 254 / 80 150 194 26 /

NPS 1.5 x 1.5* 1.50 / 12 / 4 7.56 7.91 107 /

DN 38 x 38 38 / 305 / 100 192 201 40 /

NPS 2 x 2* 2.00 14.50 14.625 14.50 4.44 6.50 8.90 119 95

DN 50 x 50 51 368 372 368 113 265 226 54 43

NPS 3 x 3* 3.00 18.50 18.625 18.50 5.56 8.69 11.09 240 185

DN 80 x 80 76 381 384 381 141 221 282 109 84

NPS 4 x 4 4.00 21.50 21.625 21.50 6.50 9.56 11.96 420 280

DN 100 x 100 102 457 460 457 165 243 304 191 127

NPS 6 x 6 5.75 27.75 28.00 27.75 8.69 12.19 14.59 1190 900

DN 150 x 150 152 610 613 610 221 310 371 541 409

NPS 8 x 8 8.00 32.75 33.125 32.75 10.38 14.80 17.20 1936 1355

DN 200 x 200 203 737 740 737 264 376 437 880 616

NPS 10 x 10 10.00 39.00 39.375 39.00 12.13 16.63 19.78 3420 2394

DN 250 x 250 254 838 841 838 308 422 502 1555 1088

NPS 12 x 12 12.00 44.50 45.125 44.50 13.88 18.69 21.84 5120 3500

DN 300 x 300 305 965 968 965 353 475 555 2327 682

NPS 14 x 14 13.25 49.50 50.25 49.50 15.50 21.00 24.15 6259 4310

DN 350 x 350 337 1029 1038 1029 394 533 613 2845 1959

NPS 16 x 16 15.25 54.50 55.375 54.50 17.19 22.75 26.75 9210 7668

DN 400 x 400 387 1130 1140 1130 437 578 680 4186 3485

NPS 18 x 18 17.25 60.5 61.4 60.5 18.75 25.75 29.80 14260 11420

DN 450 x 450 438 1219 1232 1219 467 654 757 6482 5191

NPS 20 x 20 19.25 65.5 66.4 65.5 20.50 27.05 32.50 20550 17467

DN 500 x 500 489 1321 1334 1321 521 687 826 9341 7940



H1

F

H3

H2


43




NPS 3 x 2* 2.00 18.50 18.625 18.50 5.22 7.28 9.68 170 155

DN 80 x 50 51 470 473 470 133 185 246 77 71

NPS 4 x 3 3.00 21.50 21.625 21.50 6.34 9.47 11.87 320 265

DN 100 x 80 76 546 549 546 161 241 301 145 120

NPS 6 x 4 4.00 27.75 28.00 27.75 7.28 10.34 12.74 650 540

DN 150 x 100 102 705 711 705 185 263 324 295 245

NPS 8 x 6 6.00 32.75 33.125 32.75 9.47 13.29 15.59 1450 980

DN 200 x 150 152 832 841 832 241 338 396 659 445

NPS 10 x 8 8.00 39.00 39.375 39.00 11.16 15.90 18.30 2380 1666

DN 250 x 200 203 991 1000 991 283 404 465 1082 757

NPS 12 x 10 10.00 44.50 45.125 44.50 13.23 17.84 20.98 4070 2849

DN 300 x 250 254 1130 1146 1130 336 453 533 1850 1295

NPS 14 x 12 12.00 49.50 50.25 49.50 14.98 20.00 23.04 5741 4020

DN 350 x 300 305 1257 1276 1257 381 508 585 2606 1827

NPS 16 x 14 13.25 54.50 55.375 54.50 16.60 22.30 25.45 6678 5640

DN 400 x 350 337 1384 1407 1384 422 566 646 2845 1959

NPS 18 x 16 15.25 57.00 57.50 57.00 18.39 24.05 28.05 12180 9740

DN 450 x 400 387 1448 1461 1448 467 611 712 5536 4427

NPS 20 x 18 17.25 61.00 61.50 61.00 20.05 27.05 31.10 17360 14800

DN 500 x 450 438 1549 1562 1549 509 687 790 7891 6727

NPS 24 x 20 19.25 65.00 65.50 65.00 21.90 28.80 33.90 23820 19120

DN 600 x 500 489 1651 1664 1651 556 732 861 10830 8690



H1

F

H3

H2


44




NPS 1 x 1* 1.00 / 14.0 / 3.78 7.56 / 97 /

DN 25 x 25 25 / 356 / 96 192 / 36 /

NPS 1.5 x 1.5* 1.50 / 15.24 / 4.30 8.15 / 130 /

DN 38 x 38 38 / 387 / 109 209 / 48 /

NPS 2 x 2* 2.00 19.75 17.875 17.75 4.44 7.28 10.90 225 216

DN 50 x 50 51 451 454 451 113 185 277 115 98

NPS 3 x 3* 3.00 22.75 23.00 22.75 5.56 9.47 13.05 440 374

DN 80 x 80 76 578 584 578 141 241 331 200 170

NPS 4 x 4 4.00 26.50 26.875 26.50 6.50 10.34 13.92 825 701

DN 100 x 100 102 673 682 673 165 263 354 370 314

NPS 6 x 6 6.00 36.00 36.50 36.00 8.69 12.97 16.55 1790 1521

DN 150 x 150 152 914 927 914 220 329 420 800 680

NPS 8 x 8 8.00 40.25 40.875 40.25 10.38 15.58 19.10 3500 2975

DN 200 x 200 203 1022 1038 1022 264 396 485 1600 1360

NPS 10 x 10 10.00 50.00 50.875 50.00 12.13 17.41 21.74 5400 4590

DN 250 x 250 254 1270 1292 1270 308 442 552 2500 2940

NPS 12 x 12 12.00 56.00 56.875 56.00 13.88 19.47 23.80 8300 7055

DN 300 x 300 305 1422 1444 1422 353 495 605 4000 3400

NPS 14 x 14 12.75 57.00 57.875 57.00 15.50 21.78 26.11 12250 10020

DN 350 x 350 337 1448 1470 1448 394 553 663 3560 4550

NPS 16 x 16 14.75 58.00 58.875 58.00 17.19 23.53 28.71 16890 13510

DN 400 x 400 387 1473 1495 1473 437 598 729 7670 6140



H1

F

H3

H2


45




NPS 3 x 2* 2.00 22.75 23.00 22.75 5.22 8.06 11.64 305 260

DN 80 x 50 50 51 578 584 578 133 205 296 120

NPS 4 x 3 3.00 26.50 26.875 26.50 6.34 10.25 13.84 620 527

DN 100 x 80 80 76 673 683 673 161 260 352 240

NPS 6 x 4 4.00 36.00 36.50 36.00 7.28 11.12 14.70 1270 1080

DN 150 x 100 102 914 927 914 185 282 373 373 490

NPS 8 x 6 6.00 40.25 40.875 40.25 9.47 14.07 17.65 2630 2235

DN 200 x 150 152 1022 1038 1022 241 357 448 1195 995

NPS 10 x 8 8.00 50.00 50.875 50.00 11.16 16.68 20.26 4750 4030

DN 250 x 200 203 1270 1292 1270 283 424 515 2160 1830

NPS 12 x 10 10.00 56.00 56.875 56.00 13.23 18.62 22.94 6620 5620

DN 300 x 250 254 1422 1445 1422 336 473 583 3010 2550

NPS 14 x 12 12.00 57.00 57.875 57.00 14.98 20.77 25.00 9880 7900

DN 350 x 300 305 1448 1470 1448 381 528 635 4990 3590

NPS 16 x 14 12.75 58.00 58.875 58.00 16.60 23.10 27.41 14320 11450

DN 400 x 350 337 1473 1495 1473 422 587 696 6510 3200



H1

F

H3

H2


46


Design Standard API-594 & API-6DASME Class 150#

47

SIZE A B C D Weight

INCH IN MM Kg

2” 50 105 60 49 3

21/2” 65 124 67 60 5

3” 80 137 73 74 6

4” 100 175 73 97 8

5” 125 197 86 122 12

6” 150 222 98 146 16

8” 200 279 127 194 32

10” 250 340 146 243 48

12” 300 410 181 289 78

14” 350 451 184 318 91

16” 400 514 191 381 125

18” 450 549 203 429 143

20” 500 606 219 478 281

24” 600 718 222 575 705

ASME Class 150#Design Standard API-594 & API-6D

ASizeInch in MM Kg

B C Weight

2”21/2”

3”4”5”6”8”

10”12”14”16”18”20”24”

506580

100125150200250300350400450500600

105124137175197222279340410451514549606718

606773738698

127146181184191203219222

49607497

122146194243289318381429478575

3568

121632487891

125143281705

A A

Section A

BD

Plain Face

Flow Direction

A

CMinimum

FlangeBore

Dual-Check Valves

Non Slam - Check Valve

48

Design Standard API-594 & API-6DASME Class 150#

VALVE SIZE A B C

25 16 14 62

40 19 22 84

50 19 30 102

65 19 40 120

80 19 52 133

100 19 71 170

125 19 93 192

150 19 114 219

200 27 157 275

250 27 195 336

300 36 230 406

350 44 270 445

400 50 310 508

450 60 360 542

500 62 406 599

600 72 490 710

AUTOMATED RAPPID VALVES are offered with electrical actuator pneumatic rotary actuators of double acting or single acting / spring return actuators. Accessories for Automated Valves

BALL VALVE with manual overide, Actuator, Solenoid Valve with Switch Box.

3 Way Ball Valve 600# with Actuator

49

Solenoid Valves,

Manual Overide.Air filter, Regulators

Proximity Switches Limit Switches

Automated Ball Valves

Rappid Valves (India) Private LimitedCommanding Your Flow Since 1981

www.rappidvalves.com

Head OfficeRappid Valves (India) Private Limited. Vasupujya Estate, A-105, Laxmi Nagar,

Off Link Road, Goregaon West, Mumbai 400062. India

Manufacturing PlantRappid Valves (India) Private Limited. Genesis Industrial Complex,

Plot 30,Village Kolgaon, Taluka Palghar, Dist. Thane Maharashtra, India Phone. +91-2525-255454 / 645833 | Fax: +91-2525-255757

PRODUCT CATALOG RAPPID VALVES

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