Product Catalog (13) Vision: Table of Contents, Theory...

Vision Systems

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Table of ContentsVision System

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Vision Systems Theory ........................238Vision Applications ............................240

PresencePLUSTM Pro ..........................242

PresencePLUSTM ................................252

Product Index by Model Number ..........................258Worldwide Representation ................................264

Supplementary Information

IMPORTANT SAFETY WARNING!

The sensors described in this section of this catalogue donot include the self-checking redundant circuitry necessaryto allow their use in personnel safety applications. A sensorfailure or malfunction can result in either an energised orde-energised output condition. Never use these products assensing devices for personnel safety.

!

Vision Systems Theory

238

PresencePLUS vision sensors are used to automatecomplex visual inspections, which, until now, haverequired prohibitively expensive vision systems.Many industries use vision sensors to performvisual inspections, including: automotive, electron-ic, packaging and pharmaceutical.

Visual inspection is a three-step process. First, acamera acquires an image of the part. Next, thevision sensor analyses the image. Finally, the visionsensor determines if the inspection passes or failsand reports the results to the manufacturing line,where the part is either passed to the next processor rejected and removed.

Lens

The lens focuses the light onto the camera’s imag-er. PresencePLUS sensors use standard C-mountlenses. The selection of a lens with a specific focallength determines the Field of View (FOV) andworking distance for an application. See Figure 1.

The focal length is fixed for a specific lens and itdetermines the required distance between the lensand the camera’s imager. It is specified in millime-tres. A longer focal length “zooms in” to produce asmall FOV and a shorter focal length “zooms out”to produce a larger FOV.

In some cases extension tubes are needed to posi-tion the lens at the correct distance to the imager.Table 1 shows the relation between the FOV, theworking distances and the corresponding extensiontubes for some standard lenses.

Principals of Operation

Figure 1: Field of View

Camera

Field ofView

WorkingDistance

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FOV (mm)H x V

Working Distance (mm) –[Extension Tube (mm)]

Lens Choices

5 x 4

10 x 8

15 x 11

20 x 15 104 –[10]

78 –[10]

260 –[15]

208 –[20]

156 –[30]

104 –[40]

8 mm 12 mm 16 mm 25 mm 50 mm

30 x 23 75 100 165 –[5]

365 –[5]

40 x 30 67 100 133 208 –[1]

469 –[1]

50 x 38 83 125 167 260 573

60 x 45 100 150 200 313 677

70 x 53 117 175 233 365 781

80 x 60 133 200 267 417 885

90 x 68 150 225 300 469 990

100 x 75 167 250 333 521 1094

200 x 150 333 500 667 1042 2135

400 x 300 667 1000 1333 2083 4219

Table 1: FOV, working distances and extension tubes


Vision Systems Theory

Imager

The imager consists of an array of tiny light-sensi-tive cells that convert the target into an image. Thesize of the imager is measured in numbers ofpixels. A standard imager size is 640 x 480 (hori-zontal x vertical) pixels. The number of pixels, thepixel size and the FOV determine the resolution ofthe inspection.

Lighting

The light source is a critical component of anyvision inspection system. Lighting is the most pow-erful tool for creating contrast to amplify the fea-ture of interest, while minimising other features.

Selecting the best light source depends on theshape, surface texture, colour and opacity of thepart.

Image Inspection

The vision sensor uses Regions of Interest (ROI) toinspect specific features on the part. Each ROI usesan algorithm (vision tool) to inspect the feature. Toconfigure the parameters to each algorithm, aGraphical User Interface (GUI) runs on a PC andcommunicates to the vision sensor.

One or more analysis tools compares the results ofthe vision tools to preset limits, sets outputsaccordingly and can also send inspection details toother automation devices. See Table 2.

Vision Systems

Tool Name Icon Function Description

Loca

tion

Tool

s

Pattern Find Translation and rotation Locates the target by searching for a taught patternand compensates for translation and ±10º of rotation.

Locate Translation and rotation Finds the edge of the part and compensates fortranslation and rotation.

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AverageGrey Scale

Determines presence,absence, colour sensitivity

Determines the average grey-scale value in the Regionof Interest (ROI).

Blob Counts and measures areasDetects groups of connected light or dark pixelswithin ROI; designates them as “Blobs”. After blobsare found, they can be counted, sized and located.

Edge Counts and locates edgesDetects and counts transitions between bright anddark pixels. The total number of edges can becounted and the position of each edge can be found.

ObjectLocates and counts objects,determines midpoints andmeasures widths

Detects the edges of dark and bright objects, locatestheir midpoints, counts dark and bright objects andmeasures the widths of each dark an bright object.

PatternCount Finds one or more patterns Locates and counts a taught pattern.

Anal

ysis

Too

ls Measure Measures between pointsMeasures distance between two prescribed points.These points can be either edges or centroidlocations.

Test Logic input/output

Evaluates results of selected vision and analysis toolsto determine whether an inspection passes or fails. Italso performs logical operations and activatesoutputs.

Table 2: Inspection tools

Applications for Vision Systems

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LABEL POSITIONING

Application: To verify the correct placement of the label ona bottle of shaving gel.

Sensors: PresencePLUS Pro sensor, with LCF16 lens,LEDRR70X70W light source, photoelectric sensor used asa trigger.

Operation: Bottles of shaving gel are conveyed past thePresencePLUS Pro sensor, which verifies that the label ispresent and that it is positioned correctly. Using the Edgeand Measure Tools, the PresencePLUS Pro measures thedistance from the top of the label to the neck of the bottlein two locations, verifying height and straightness andmeasures the distance from one side of the label to theside of the bottle, verifying side-to-side location.

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DATE/LOT CODE VERIFICATION

Application: To verify that the correct date/lot code isprinted on cookie boxes.

Sensors: PresencePLUS Pro sensor, with LCF16 lens,LEDRR80X80W ring light source, convergent photoelectricsensor used as a trigger.

Operation: An ink jet printer prints a date code and lotnumber to a designated location on each box. When trig-gered by a convergent beam sensor, the PresencePLUSPro inspects the printed characters and compares them tothe date code and lot number that it was taught as “good”.If any character is different or is missing (in this case, thesensor detects that the “M” changed to an “N”), the sen-sor rejects the box.

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GAP (PITCH) MEASUREMENT

Application: To inspect stamped metal pins for criticalflaws.

Sensor: PresencePLUS Pro sensor, LCF25R lens,LEDRB70X70W light source, opposed-mode fibre-opticsensor used as a trigger.

Operation: A roll of thin metal stock passes through astamping machine, where it is stamped into individual, butconnected, pins. It is critical that the pins be straight andspaced at specified intervals, for later steps in the manu-facturing process. A fibre-optic sensor detects the guideholes along one side of the metal stock and triggers thePresencePLUS Pro camera to capture an image. Using theObject Tool, the PresencePLUS Pro System locates thelast edge of one pin and the leading edge of the next pinand measures the gap (or “pitch”).

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THREAD SIZE DETECTION

Application: To verify that threads on the necks of bottlesare completely formed.

Sensors: PresencePLUS Pro sensor, with LCF16 lens,LEDRB70X70W light source, photoelectric sensor used asa trigger.

Operation: Bottles on an assembly line sometimes haveneck threads that do not form completely, making theirbottle caps unable to seal properly. The PresencePLUS Prosensor finds the neck of the bottle using the Locate Tooland using the Edge Tool, checks that the threads are pres-ent at a predetermined distance from the neck surface. Ifthe threads are too short, the Edge Tool does not detectthe threads and the PresencePLUS Pro fails the part.

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Applications for Vision SystemsVision System

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STAMPED LOGO INSPECTION

Application: To verify the presence and quality of a logostamped into a metal part.

Sensors: P2B65Q PresencePLUS2, LEDR140 LED ringlight, QS18VN6CV45.

Operation: Metal steering linkage assemblies are conveyedpast the PresencePLUS2 sensor, which inspects for thepresence and the quality of a stamped logo. The Presence-PLUS2 sensor lens and attached LED ring light are posi-tioned so that the impressions of a stamped logo createshadows which are seen by the sensor as black pixels.Linkage assemblies which register less than the pro-grammed number of black pixels are rejected.

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MULTIPLE COMPONENT LOCATION

Application: To verify the presence and location of foampadding and plastic nuts on an automobile dashboard trimpiece.

Sensor: PresencePLUS Pro sensor, LCF16LT lens, high-frequency fluorescent light source, PLC used as a trigger.

Operation: In an automobile manufacturing plant, thePresencePLUS Pro is mounted to look across at a moldedplastic dashboard trim piece. A bank of high-frequencyfluorescent lights is mounted above, to illuminate the part.Multiple Blob, Object and Edge Tools are used to detectthe presence or absence, orientation and location of piecesof foam padding and plastic components on the trimpiece.

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BLISTER PACKAGE VERIFICATION

Application: To verify that a tablet is present in each blis-ter pocket and that no broken tablets or foreign materialare in the web.

Sensors: PresencePLUS Pro sensor, PLC for trigger, back-light LEDRB100X200N.

Operation: Tablets are positioned into blister pockets on aweb. The PresencePLUS Pro sensor is used to verify thateach blister pocket contains an unbroken tablet and noforeign material. Four Blob Tools are used, each examininga row of four tablets. A good image is taught to be fouridentically shaped and sized tablets. If the image is in anycondition other than the good images being taught, thePresencePLUS Pro sends a signal to the PLC, which stopsthe machine, allowing the operator to intervene.

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MISSING COUPON INSPECTION

Application: To verify the presence of a coupon attachedto bottle caps.

Sensors: P2B65Q PresencePLUS2, LEDR140 LED ringlight, QS12VN6CV20.

Operation: When the trigger sensor “sees” the leadingedge of a cough syrup bottle, the PresencePLUS2 sensorcaptures an image of the bottle cap. The cap appearsmostly black to the sensor. The coupon, when present,registers a high white pixel count. The inspection sensor ismounted on an adjustable arm, which allows many differ-ent bottle sizes to be run on this inspection line. Use of aconvergent beam trigger sensor allows bottles to pass theinspection point with zero gap between them.

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PC Display

PresencePLUS TM Pro Vision Sensor

Full-function vision sensor

• Advanced, camera-based visual inspections• Ethernet, serial and flexible I/O in the same full-featured sensor• Accommodates configurable inputs (NPN/PNP) and configurable

outputs (NPN/PNP)• Allows stored inspections to be selected• Easy to install and operate, sets up using a remote PC• Inspection can be viewed without a PC using the PresencePLUS

Pro’s live video output.• Choose between a variety of inspection tools such as Locational

Tools, Vision Tools and Analysis Tools

PresencePLUS Pro Table of Contents

System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243Kit Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244Controller Specifications & Dimensions . . . . . . . . . . . . . . . . . . .245Camera Specifications & Dimensions . . . . . . . . . . . . . . . . . . . .246Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248-249Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250-251


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Locate PatternFind Grey Scale

Blob Edge Object

PatternCount Measure Test

PresencePLUS Pro Tools

Communication


PresencePLUS TM Pro Vision SensorVision System

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A Banner PresencePLUS Pro System is comprised of a controller, a camera, an interconnect cable, a communication cable(serial or Ethernet), a light source, a lens, software (on CD or downloadable from web) and a Quickstart Guide. These compo-nents can be purchased individually to create a system to meet your specific needs or in kits. Listed below, are the minimumrequired components for a PresencePLUS Pro System. Optional components are also available to enhance and/or fill morespecific needs. Consult your Banner sales representative for more details or visit our web site at www.bannerengineering.com.

PresencePLUS Pro System Required Components

Quickstart GuideOrder p/n 30 683 69 or download it at

www.bannerengineering.com

CD-ROM with free softwareOrder p/n 30 699 52 or download it at


ModelP/N Description

LEDRA80X80W30 699 05

Red LED area light(80 x 80 mm)

LEDRR80X80W30 700 15

Red LED ring light(80 x 80 mm)

LEDRB70X70W30 699 04

Red LED backlight,diffused (70 x 70 mm)

Lighting


PPCAM30 625 68 Camera

Model Description

PPCTL Controller


LCF0830 572 98 8 mm lens with focus locking



Model Description

PPC06 2 m cordset, straight



PPC06RA 2 m cordset, right-angle

PPC23RA 7 m cordset, right-angle

PPC32RA 10 m cordset, right-angle 30 711 04

30 708 28

30 708 27

30 711 03

30 624 10

30 624 09

P/N

Interconnect cables (camera to controller)

Standard C-Mount Lenses

Camera

Model Description

DB9P06 2 m cordset, DB9 Male to DB9Female Serial Cable

DB9P15 5 m cordset, DB9 Male to DB9Female Serial Cable

DB9P30 9 m cordset, DB9 Male to DB9Female Serial Cable 30 674 57

30 674 56

30 674 55

P/N

STP07 2,1 m RJ45 Cat5e ShieldedEthernet Cable 30 699 85

STP25 7,6 m RJ45 Cat5e ShieldedEthernet Cable 30 699 86

STPX07 2,1 m RJ45 Cat5e CrossoverShielded Ethernet Cable 30 699 87

STPX25 7,6 m RJ45 Cat5e CrossoverShielded Ethernet Cable 30 699 88

30 629 37

P/N

Communication Cables

Controller


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Below are available Solution Kit Models. Solution kits include a sensor, 8, 12 or 16 mm lens, 2 or 7 m cable and visible red LEDlight source. Kits also include the serial or Ethernet cable to connect to a Windows PC, a CD-ROM, containing the Presence-PLUS Pro software and a Quickstart Guide. Solution Kits listed are only a partial listing; see Model Scheme below to order otherkits. Basic kits include a camera, controller, interconnect cables, Quickstart Guide and a CD-ROM. For applications requiringother lensing or lighting, choose a Basic kit and order the lens and light separately.

PresencePLUS Pro Kits

PresencePLUS Pro Kit Model Scheme Example

Number Description

1 Camera and Controller: PresencePLUS Pro Kit

2 Interconnect Cable Length: 06 = 2 m, 23 = 7 m

3 Lenses: 08 = LCF08 (8 mm), 12 = LCF12 (12 mm), 16 = LCF16 (16 mm)

4 Light Sources: A = LEDRA80X80W (Area Light, 80 mm x 80 mm),B = LEDRB70X70W (Backlight, 70 mm x 70 mm), R = LEDRR80X80W (Ringlight, 80 mm x 80 mm)

5 Controller to PC Interface: S = Serial DB9P06 Cordset 2 m, DB9 Male to DB9 FemaleE = Ethernet STPX07 Cordset Cat5e Crossover Shielded RJ45; 2,1 m

PPCTLPPCAM

PPCTLPPCAM

Camera ControllerModel Interconnect Cable,Camera to Controller

7 mPPK23

PPK06 2 m

View

30 696 51

30 696 57

P/N

P P K 0 6 0 8 A E

1 2 3 4 5

View Model P/N Lens LightSource

InterconnectCable

PC InterfaceCable

PPK0608RE 30 696 70 8 mm

Ring Light 2 mCat5e 2 m

Crossover RJ45Ethernet

PPK0612RE 30 696 74 12 mm

PPK0616RE 30 696 78 16 mm

PPK0608AE 30 696 58 8 mm

Area Light 2 mCat5e 2 m


PPK0612AE 30 696 62 12 mm

PPK0616AE 30 696 66 16 mm

PPK0608BE 30 696 50 8 mm

Back Light 2 mCat5e 2 m


PPK0612BE 30 563 84 12 mm

PPK0616BE 30 612 51 16 mm

PresencePLUS Pro Basic Kits

PresencePLUS Pro Solution Kits



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Discrete I/O1 Trigger IN (pin 3)1 Strobe OUT (pin 4)6 Programmable I/O (pins 9-14)

Input SpecificationsNPN: ON < 3 VOFF-state voltage: > 10 V at 4 mA max.

Output Rating150 mA max, each outputOFF-state leakage current: < 100 µAON-state saturation voltage: < 1 V at 50 mA (NPN); < 2 V at 50 mA (PNP)

Supply Voltage and Current 10-30 Vdc; 1,5 A max. (exclusive of load)

Indicators 8 LEDs: Trigger, Ready, Power, Pass, Fail, Error, Ethernet Connection, Ethernet Data Transfer

Supply Protection Circuitry Protected against reverse polarity and transient voltages

Operating Conditions Temperature: 0° to +50°C Maximum relative humidity: 90% (non-condensing)

Display Options PC and NTSC video

Construction and Weight

Communication1 RJ-45 Ethernet-connection for running PresencePLUS Pro software and/or output inspectionresults. 1 RS-232 DB-9 port for running PresencePLUS Pro software and/or output inspectionresults. 1 RS-232 wired connection to output inspection results.

Steel with black zinc plating, rated IEC IP20; Approx. 0,55 kg

Memory Stores up to 12 inspection files

Output Configuration NPN or PNP software selectable

PresencePLUS Pro Controller PPCTL Specifications

PNP: ON > (+V–2) V at 1 mA max.OFF-state voltage: < 3 V at 6 mA max.

1 Product Change IN (pin 15)4 Product Select IN (pins 16-19)

a

127,0133,3

101,6

30,9

74,0105,0

15,0

158,0

146,0

PresencePLUS Pro Controller PPCTL Dimensions (mm)

Legend:a) Mounting hole centres


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a

b

ø 28,0

32,0

30,067,1

78,2

PresencePLUS Pro Camera PPCAM Dimensions (mm)

Legend:a) 6x M3 x 0,5 mm holes, 4 mm deep, b) 1/4-20 internal thread

Acquisition Frames per second: 30 max.

Exposure Time 0,10 ms to 3600 ms

Imager Size 307.200 (640 x 480) pixels

Interface LVDS

Pixel Size 7,4 x 7,4 µ

Lens Mount Standard C-mount (1" - 32 UN)

Construction Black anodised aluminum, rated IEC IP20

Levels of Grey Scale 256

Imager 4,8 x 3,6 mm; 6 mm diagonal (0,085 mm CCD)

PresencePLUS Pro Camera PPCAM Specifications

Max. Cable Length 10 m

Weight Approx. 0,09 kg

Operating ConditionsTemperature: 0° to +50°CMaximum relative humidity: 90% (non-condensing)



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View Model Description P/N

Ring Lights: Mount directly to the sensor for easy setup and illuminate any objectdirectly in front of the sensors.Examples: Verify date or lot codes on labels, detect label presence, double sheetprotection.

LEDRR80X80W Red LED ring light, strobed (80 x 80 mm) 30 700 15

LEDIR80X80W Infrared LED ring light, strobed (80 x 80 mm) 30 027 79

LEDBR80X80W Blue LED ring light, strobed (80 x 80 mm) 30 716 43

LEDGR80X80W Green LED ring light, strobed (80 x 80 mm) 30 716 42

LEDWR80X80W White LED ring light, strobed (80 x 80 mm) 30 711 01

Area Lights: Provide an even illumination in a concentrated area.Examples: Use as a dark-field illuminator, detect notches in ceramic rings, detectdents in metal tubing, verify printing on reflective surfaces, distinguish betweenrough and smooth surfaces.

LEDIA80X80W IR LED long-range area light, lightly diffused, strobed (80 x 80 mm) 30 029 02

LEDRA80X80W Red LED area light, lightly diffused, strobed (80 x 80 mm) 30 699 05

Backlights: Placed behind the target, directly facing the sensor and have a highlydiffused surface and uniform brightness, with a lower intensity than other lights.Examples: Creates a silhouette of the part, detect foreign material on a clear web,sort parts by size and shape, measure spacing between the leads of an IC chip,measure the height of a cap on a clear bottle, inspect for cracks or holes in sheetmaterial.

LEDRB70X70W Red LED backlight, diffused, strobed (70 x 70 mm) 30 699 04

On-Axis Lights: Provide even, diffused illumination for flat, reflective surfaces.Examples: Detect markings on brushed metal surface, verify date codes onreflective surfaces.

LEDRO50N Red LED on-axis light (50 x 50 mm), 12 Vdc 30 656 74

Highly-Diffused Lights: Provide soft illumination from multiple directions,minimizing glare and shadows.Examples: Verify date-code ink on curved metallic surfaces, such as soda canbottoms, read printing on clear plastic, verify printing on plastic bottles.

LEDRD150N Red LED dome light (ø 150 mm), 12 Vdc 30 656 18

Low-Angle Ring Lights: Light is directed nearly perpendicular to the direction of aninspection, enhancing the contrast of surface features.Examples: Detect etching in glass, metal or plastic, count solder balls, detectmissing material and roundness in the opening of a plastic bottle, detect surfacetexture on metal sheets.

LEDRI100N Red LED low-angle ring light (ø 100 mm), 12 Vdc 30 656 60

PresencePLUS Pro Lighting


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4 mm Lens

12 mm Lens with focus locking

DescriptionModel


50 mm Lens with focus locking, metal housing, adjustable aperture*

C-Mount Lens Extension Kit

LCF12

LCF04

LCF08

LCF50L2R

LEK 30 690 52

30 688 88

30 572 99

30 572 98

30 688 84

P/NView

PresencePLUS Pro Standard Lenses

* Too wide to use with LED ring light

Description

6,5 mm Lens with adjustable aperture and without focus adjustability

Model

8 mm Lens with focus locking and adjustable apertureLCF08LT

12 mm Lens with focus locking and adjustable aperture


LCF12LT


LCF06LT



C-Mount Lens Extension KitLEK

LCF75LT

LCF25LT

View

30 690 52

30 705 46

30 700 36

30 700 35

30 700 34

30 700 33

30 700 32

30 700 31

P/N

LCF16

LCF25R

LCF25LR

LCF50L1R

LCF75LR


25 mm Lens, adjustable aperture

25 mm Lens with focus locking, adjustable aperture



30 565 22

30 688 85

30 688 86

30 688 87

30 705 45

FLTUV Clear protective ultraviolet filter for high-performance lenses 30 029 87

View Model Colour Description P/N

FLTI IR (≥ 760 nm) Blocks visible light and passes infrared light 30 695 30

FLTR Red (≥ 600 nm) Improves quality by helping to reduce ambientlight; it passes red and infrared light 30 696 27

LEDRRPFK n/a Polarizing filter kit for LEDRR80X80W 30 563 06

PresencePLUS Pro Filters

PresencePLUS Pro High-Performance Lenses



s


PPM9 9" (diagonal measure) Black & White, Metal, NTSC Video MonitorSupply voltage and current: 100-240 Vac, 50/60 Hz 30 683 66


BNC06 2 m Cordset, Coaxial with Male BNC on Both Ends 30 674 58




PPE4-G Heavy-duty stainless steel enclosure kit for PresencePLUS ProCamera and Ring Light – glass viewport; rated IP56 30 028 03

PPE4-P Heavy-duty stainless steel enclosure kit for PresencePLUS ProCamera and Ring Light – polycarbonate viewport; rated IP56 30 026 95


PSA-12E

Input: 100-250 Vac, 50/60 HzInput Cord: Cont. Europe, (Schuko CEE 7)Output: 12 Vdc ±5% with voltage regulation of ±1%; 3,5 A max.Output Cable: 1,8 m terminated with 9-pin D-sub connector

(female pins)Used with: Continuous LED Lights

30 657 16

PresencePLUS Pro Monitor

PresencePLUS Pro Monitor Cables

PresencePLUS Pro Camera Enclosure Kits

PresencePLUS Pro Lighting Power Supply


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Model Description Dimensions (mm) P/N

SMBPPLU

• Long U-mountingbracket for camera

65,032,5

30,5

43,5

Ø 58,530,5

15,3

10,010,015,0°

30,0°

30 705 49

SMBPPRA

• Right-anglemounting bracketfor camera 43,5

4 x 4,4

65,0

30,0

2 x 40,0

17,5

4 x 3,50

29,0

12,010,0 15,0

30,0

2 xø58,5

4 x 30°

2 x 32,5

30 693 81

SMBPPU

• U-mounting bracketfor camera 30 693 80

SMBPPDH

• DIN-rail mountingbracket forcontroller

30 668 13

SMBPPDE

• Edge-mount DIN-railmounting bracketfor controller

30 027 67

ø 25,0

ø 16,0

120˚

2 x ø3,4

34

2 x 40,0

1,531,0

48,0

103,012,9

104,6 67,6

5,0318,2

158,8

146,0 6,4

15,2

74,0

46,7

19,0

64,8

5,0

18,367,7

104,6

74,015,26,46,4

146,0

PresencePLUS Pro Camera & Controller Brackets



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SMBPPKE3

• Flexible knucklemounting bracketfor camera

• 76,2 mm extension

Model Description Dimensions (mm)

76,2 12,8

ø 22,2

P/N

30 710 43

SMBPPKE6

SMBPPK


72,3

31,7

42,8

22,1

27,7

7,6 58,8


• 152,4 mm extension

30 710 41

152,4 12,8

ø 22,2

30 710 97

SMBPPKB

• Flexible knucklemounting bracketbase for camera

50,863,5

63,5

50,8

ø 5,519,1

30 710 42

PresencePLUS Pro Camera Knuckle Brackets

1/4-20 Thread

1/4-20 Thread

1/4-20 Thread

1/4-20 Thread

1/4-20InternalThread

PresencePLUSTM Vision Sensor

Pixel-Counting Sensor

• An easy-to-use camera-based sensor that solves inspection appli-cations in the place of multiple discrete sensor configurations

• 512 x 384 CMOS pixel array with 256-level grey scale• The image is converted to black and white pixels at a user-

calibrated threshold• Pass/Fail judgement by comparing the pixel count to a user-defined

or taught reference count• Compact housing with M12x1 quick-disconnect and two indication

LEDs• Embedded power supply for strobe light source• Easy setup with friendly Windows software (on a user's PC) or the

convenient PRC1 hand-held controller with LCD display• Choose from an extensive range of C-Mount lenses, lighting

systems and brackets

PresencePLUS Table of Contents

System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253Sensor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254Sensor Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Controller Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257

PresencePLUS TM Vision Sensor

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PresencePLUS TM Vision SensorVision System

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A Banner PresencePLUS Pixel-Counting System is comprised of a sensor, a controller (hand-held controller or PC), a serialcable (sensor to PC cable), a quick-disconnect cable, a light source, a lens and free software (on CD or downloadable fromweb). In addition, the user must supply a trigger device and a power supply. These components can be purchased individuallyto create a system to meet your specific needs or in kits. Listed below, are the minimum required components for a Presence-PLUS Pixel-Counting system. Optional components are also available to enhance and/or fill more specific needs. Consult yourBanner sales representative for more details or visit our web site at www.bannerengineering.com.

PresencePLUS System Required Components

CD-ROM with free software*Order p/n 30 648 68 or download it at



PRC130 565 20

Controller (comes withMCC-6409 cord)





* Model P2B65Q Pixel-Counting Sensor requires either the serial cable and CD-ROM or the hand-held controller for programming.

Handheld Controller*

Standard C-Mount Lenses

ModelP/N

ModelP/N

Description

MQDC-60630 569 13 2 m QD straight




P2C-0730 632 11

Sensor to PC Serial 2134 mmCable (includes free CD ROM)

Serial Cable*

MQDC-606RA30 613 23 2 m QD right-angle



Quick-Disconnect (QD) Cables


LEDR14030 565 21

Red LED ring light, strobed(powered by model P2B65Q)

LEDRB70X7030 608 62

Red LED backlight, diffused,strobed (70 x 70 mm) (powered

by model P2B65Q)

LEDRA80X8030 608 63

Red LED area light, strobed(80 x 80 mm)

(powered by model P2B65Q)

Lighting

Model Description

P2B65Q Setup with Windows PC orHandheld Controller

Pixel-Counting Sensor

30 633 10

P/N


254

Visi

on S

yste

ms

Judgement Status Indicator Green: Result of last trigger was PASS Red: Result of last trigger was FAIL

Lens Mount Standard C-mount (1"-32 UN)

Output Protection Circuitry Protected against continuous overload or short circuit

Output Rating50 mA max, each outputOFF-state leakage current: < 100 µAON-state saturation voltage: < 1 V at 50 mA (NPN); < 2 V at 50 mA (PNP)

Supply Voltage and Current22 to 26 Vdc; 250 mA max (exclusive of loads); current required by the PRC1 controller is200 mA; current required by LEDR140, LEDRB70x70 or LEDRA80x80 is 300 mA

Sensor Response TimeOutputs, if enabled, switch within 50 ms from the leading edge of the trigger input signal.Additional delay may be programmed.


Construction Aluminum housing with anodised and painted finish, rated IP20

Trigger Input

The sensor trigger may be configured to accept either a NPN or PNP input.Internal pull-up (NPN) or pulldown (PNP) is provided:NPN: ON < 2 V at 3 mA maximum; OFF >10 VPNP: ON > 10 V at 3 mA maximum; OFF < 2 VA 100 µs minimum pulse width is required for either mode.

Sensor Status Indicator

Yellow (flashing): Power ON, sensor initialising and executing self-diagnosticsYellow (solid): Power ON, sensor not in RUN modeGreen: Power ON, sensor in RUN mode, READY to process triggersRed: Power is ON, sensor fault has been detected

Array Size 512 x 384 CMOS pixel array

Output Configuration3 solid-state contacts which may be individually programmed for function (Pass, Fail, FailHigh, Fail Low, Output Ready and Sensor Fail) mode (NPN and PNP) or type (latched andpulsed); see PresencePLUS PC Software help file for more information

PresencePLUS Pixel-Counting Sensor Specifications

Connections6-pin M12x1 quick-disconnect fitting for connection to the MQDC-6 series cable; cables areordered separately

Operating ConditionsTemperature: 0° to 50°CMax. relative humidity: 90% at 50°C (non-condensing)



s

53,0

ø 31,2

M12 x 1

31

78,0

a

b

PresencePLUS Pixel-Counting Sensor Dimensions (mm)

Legend:a) Sensor status indicatorb) Judgement status indicator

PresencePLUS Pixel-Counting Sensor Wiring Diagram

PNP

bn

bu

wh

bk

gy

pk

a

b

b

b

c

a) 24 Vdcb) Loadc) External trigger

Supply Voltage and Current22 to 26 Vdc; 200 mA max supplied through connection toP2B65Q sensor


ConstructionHousing: black ABS or polystyreneSwitches: Polyester membraneRated IP20

Connections RJ11 modular jack for supplied coiled cord; extends to 4 m

Operating ConditionsTemperature: 0° to 50°CMax. relative humidity: 90% at 50°C (non-condensing)

Display 128 x 64 pixel LCD

PresencePLUS PRC1 Controller Specifications

TM


256

Visi

on S

yste

ms

* Too wide to use with LEDR140 ring light.

4 mm Lens


30 690 52

30 705 45

DescriptionModel



30 688 88

30 688 87

25 mm Lens, adjustable aperture


30 688 86

30 688 85



30 565 22

30 572 99


30 572 98

C-Mount Lens Extension Kit

30 688 84

LCF12

LCF04

P/N

LCF08

LCF16

LCF50L1R

LCF25R

LCF25LR

LCF50L2R

LCF75LR

LEK

View

PresencePLUS Standard Lenses


PE4-G Stainless steel enclosure kit with glass window for sensor; rated IP56 30 667 01

PE4-P Stainless steel enclosure kit with polycarbonate window for sensor;rated IP56 30 665 19

View Model Colour Description P/N

FLTI IR (≥ 760 nm) Blocks visible light and passes infrared light 30 695 30

FLTR Red (≥ 600 nm) Improves quality by helping to reduce ambientlight; it passes red and infrared light 30 696 27

LEDRPFK n/a Polarizing filter kit for LEDR140 30 583 53

PresencePLUS Filters

PresencePLUS Sensor Enclosure Kits



s

PresencePLUS Sensor Brackets

Model Description Dimensions (mm) P/N

SMBPBM

• Base-mountingbracket

1,8

2 x 6,8

ø6,8

12,4

4,8

64

6,2 2 x R7,1

13,1

6,1

38

60,0

30,0

31,8

22,1

43,9

30,5

15,2

41,32x 4,6

15,5

2x R3,0

21,6 33,9

27,9

14,0

30 569 49

SMBPCM

• Column mountingbracket

29,0

26,9 7,4

64,0

39,4 15,0

30,0 78,7

7,4

57,9

1/4"-202 x M6

x 1

30 569 47

x4 C’sink for M4 flathead screws(supplied with bracket)

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