PRODUCT AND SERVICES OVERVIEW - Component Hardware · • Offeringa wide array of commercial...
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PRODUCT AND SERVICES OVERVIEW Your Global Source for Innovative Component Solutions.
Transcript of PRODUCT AND SERVICES OVERVIEW - Component Hardware · • Offeringa wide array of commercial...
PRODUCTAND SERVICESOVERVIEW
Your Global Source for Innovative Component Solutions.
®www.componenthardware.com
ABOUT US• Innovativemanufacturerofspecialtycomponentsandcustomizedsolutionssince1981
• Marketleaderwithextensiveengineering,globalmanufacturinganddistributioncapabilities
• Servingthefoodservice,healthcare,hospitality,commercialandinstitutionalmarkets
• Offeringawidearrayofcommercialplumbingproducts,kitchenexhaustsystemcomponents,fabricationhardwareand refrigerationhardware
• Providingtheindustry’sbestcasting,forging,stamping,machining,injectionmolding,extruding,fabricationandcustom sub-assemblysolutions
WHY YOU SHOULD CHOOSE US• A trusted and valued supply partner,solvingourcustomers’problems-savingthemtime,money,andheadaches
• Global Supply Chainensureson-timedeliveryofqualityproductswhereveryoumayneedthemtokeepyourproduction linesrunningsmoothlyandefficiently
• OurmeticulousQuality Assurance team insuresourproductsmeetorexceedallmarketstandardsandregulatory requirements
• Abilitytocost-effectively engineerandbuildspecialtyorproprietarycomponentandsubassemblysolutionsonprojectsof allsizes
• Global engineering and manufacturing capabilities,includingmachining,metalforming,forging,stamping,dieand sandcasting,plasticinjectionmolding,extruding,fabricationandsubassemblyoperationsallowforcompletedesignand customizationflexibility
• Comprehensive product catalogofover9,000itemsincludingspecialtyandcustomer-proprietaryitems
• Ourvirtual manufacturing modelpermitsustoownourproductdesignsandtoolingwithoutincurringtheprohibitive expensesofowningthephysicalproductionfacilities
WHERE TO FIND US• HeadquarteredinLakewood,NJ,USAwithwarehousesandsalesofficeslocatedthroughouttheUnitedStates,Canada, AsiaandEurope
• Internationaldistributionnetworkensurestimelydeliveryofqualityproductstovirtuallyany location intheworld
• FollowusonLinkedIn,Facebook,InstagramandTwitter
• Forfurtherinformation,pleasevisitourwebsiteat:www.componenthardware.com
Lakewood, New Jersey
Breda, NetherlandsMarkham, OntarioDallas, TexasFullerton, California
COMPONENT HARDWARE
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Custom SubassembliesWeareastrategicmanufacturingpartnerbysimplifyingyourproductionprocesses,soyoucanconcentrateonyourcorebusiness.
Wehavethecapabilitytosupplycomplex,subassembliesandcompleteassemblies.Besidessupplyingtheindividualcomponentpartswearetraditionallyknownfor,likebearingsanddrawerslides,wecanalsohelpyoutodesignandmanufacturecompleteproductassembliesandsub-assembliestosaveyouadditionaltimeandmoney.
Supply Chain OptimizationStrategicWarehousing – we’re committed to insuring we have therequiredhigh-qualityfinishedpartsonourshelvesatalltimes,totakeyour production to the next level –wemake a large investment ininventory,soourcustomersdon’thaveto.
Over250,000sq.ft.ofdedicatedwarehousespaceintheU.S.,CanadaandEurope.
Global Distribution Network – our global network of distributorsensures an uninterrupted supply of products – deliveringwhat youneed,whenyouneedit.
International Logistics – our knowledgeable staff will insure thesmooth, timely delivery of productwherever your facilitiesmay belocated.
Innovative EngineeringStrategic Solutions Provider – our dedicated team supports all your engineering andmanufacturing needs from start to finish, whether it is a full concept design or justminor design changes to an existing product.We have the ability to develop uniquecustom solutionswith a full staffof qualifiedmechanical andelectrical engineers andoffercomprehensivecustomerproductdesignsupportwithonsitedesignandtechnicalassistance. It is our consultative design, reverse engineering capabilities, fast project/quote turnaround, value engineering for cost reduction and numerous patented andtrademarkedproductsthatkeepourcustomerscomingback.
OurteamofcertifiedSolidWorks3-DCADprofessionalsuse3-Drapidprototypemodelingtohelpgetfromconcepttoprototypetoproductionintheshortesttimepossibleatthelowestpossiblecost.
Global Regulatory Compliance – our engineers work with outside testing agencies toinsureyourproductsmeetorexceedallregulatoryrequirements,includingNSF,UL,CE,WRAS,NFPA,andRoHS.
SERVICES
Allphotographsand illustrationsareconsideredtobea representationof theactual item. Insomecases theremaybe slight variations. This catalog, copy, part numbers and uniquemethod of illustrating products is copyrighted byComponentHardwareGroup.Allrightsreserved.Noportionofthiscatalogmaybereproducedinanyformorbyanymeansinwholeorinpart,withoutthewrittenconsentofComponentHardware.ComponentHardwarereservesthe
righttomakeanyandallchangesandtodiscontinueanyofitsproductswithoutnotice.Notresponsiblefortypographicalerrors.
©COPYRIGHT2019,COMPONENTHARDWAREGROUP,INC.CAT-OVERVIEWREV.04/19
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During thediecastingprocess,engineers injectmoltenmetal intoasteelmold,oftenunderintensepressure.Thesizesofthemachinesdifferdependingonthesizeoftherespectivemold.Thecompletediecastingcyclevariesdependingontheweightandsizeofthecomponents.Diecastingisthefastestwayofproducingprecise,high-quality,nonferrousmetalparts.
Die Casting
Sandcasting,alsoknownassandmoldedcasting,isametalcastingprocesscharacterizedbyusingsandasthemoldmaterial.Theterm“sandcasting”canalsorefertoanobjectproduced via the sand casting process. Sand castings are produced in specializedfactoriescalledfoundries.
Sand Casting
Investment Casting
Stamping Stampingfeaturesaversatilerangeofsheet-metalformingmanufacturingprocesses which include punching using a stamping press, bending,embossing or coining. Stamping can be done on sheet metal andsomeothermaterialssuchaspolystyrene.Aprogressivediestampingprocess is characterized by multiple cutting and forming operationsthattakeplacesimultaneously.Commonmaterialsusedforprogressivedie stamping include various grades of stainless steel and cold rolledcommercialsteel.Also,toolingisgenerallylessexpensivehere.
Investmentcastingorlostwaxcastingisaprocessinmanufacturingwherebyarefractoryceramicmaterial isusedtocoatawaxpattern.Thegeometryoftheceramicmaterial takesthecastingshapeonceithasfullyhardened.Thewaxismelted,dischargedfromthemoldandmoltenmetalandpouredintothewaxpattern’scavity.Investmentcastingallowsfortheproductionofaccuratecomponentsrepetitively.
Forgingistheoldestmetalworkingprocessknowntomanandisthetermusedforshapingmetalbyusinglocalizedcompressiveforces.Coldforgingisdoneatroomtemperatureornearroomtemperature.Hotforgingisdoneatahightemperature,whichmakesmetaleasiertoshapeandlesslikelytofracture.Warmforgingisdoneatintermediatetemperaturebetweenroomtemperatureandhotforgingtemperatures.Forgedpartscanrangeinsizefrom2oz.to3lbs.Forgedpartsusuallyrequirefurtherprocessingtoachieveafinishedpart.Forgingresultsinmetalthatisstrongerthancastormachinedmetalpartsandcanimpartahighstrength-to-weightratio.
Forging
GLOBAL MANUFACTURING CAPABILITIES
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Plating & Powder Coating
MachiningOurmachiningoperationsarecategorizedintomilling,turning,tapping,threading,anddrilling.Theseoperationsusemillingmachinestocutworkpieceswhiledrillingoperationsuserotatingcutterstoproduceandrefineholes.Threadingandtappingareprocessesthatformorcutfemaleandmalematingpairs.Alltheseproceduresareessentialandsupportourcommercialkitchencomponentsmanufacturing.
Plastic Injection Molding & ExtrudingPlastic injection molding is a process that produces thermosetting and thermoplasticmaterials.Itentailsinjectingmoltenplasticintoamoldathighpressure,usuallytheinverseoftheshapeoftheproduct.Then,moldsarecreatedusingmetalbymoldmakersortoolmakerswhousealuminumorsteeltoformtherequiredfeatureswithutmostprecision.CommonlyusedmaterialsareABSNylon,polystyrene,polypropylene,PVC,andpolyethylene.
Wire Forming
Forgingistheoldestmetalworkingprocessknowntomanandisthetermusedforshapingmetalbyusinglocalizedcompressiveforces.Coldforgingisdoneatroomtemperatureornearroomtemperature.Hotforgingisdoneatahightemperature,whichmakesmetaleasiertoshapeandlesslikelytofracture.Warmforgingisdoneatintermediatetemperaturebetweenroomtemperatureandhotforgingtemperatures.Forgedpartscanrangeinsizefrom2oz.to3lbs.Forgedpartsusuallyrequirefurtherprocessingtoachieveafinishedpart.Forgingresultsinmetalthatisstrongerthancastormachinedmetalpartsandcanimpartahighstrength-to-weightratio.
Thisisacollectivenameforsurface-coveringtechniquesthatinvolvedepositingametalintoaconductivesurface.Platingpreventscorrosionofelectronicdevices,faucets,andhinges.Itinfluencesproductattributessuchaswear-ability,paintadhesion,shielding,andconductivity.Wespecializeinzincplating,electroplating,chromeplating,andnickelplating.Powdercoatinginvolvesapplyingadistinctivedrypowdercoating,whichdoesnotneedasolventtokeepthefillerpartsandbinderinaliquidform.Engineersapplythepowderelectrostaticallyandcureitunderheattoformalayer.Thefinishthatitcreatestoourplumpingcomponentmanufacturingistougherandharderthanthatofpaint.
Alsoreferredtoaswireformingorfabrication,metalforminginvolvesbending and stamping wires into fabricated forms to create a widerangeofitems.Commonproductsincludewireracks,hooks,specialtypins, springs, clips, and other customized products. Our engineersperformwireformingprocesseseithermanuallyorusingCNCmachines.Stampinginvolvesplacingastampsheetmetal, ineithercoilorblankform,intoastampingpress.Duringtheprocedure,thediesurfaceanda tool form a net-shaped product.Materials commonly used includevariousgradesofstainlesssteel,commercialsteel,andcold-rolledsteel.
GLOBAL MANUFACTURING CAPABILITIES GLOBAL MANUFACTURING CAPABILITIES
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Cross Brace Fittings
H-Frames
Corner Inserts
Foot Inserts
Leg Sockets
Drawer Assembliesand Components
Cash Drawers
Under Shelf Brackets
Pot Rack Components
WORK TABLES SINKS
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Adjustable Foot Inserts
Rotary Drains
Lever & Twist DrainsH-Frames
Pre-Rinse Units
Faucets
Fabricated Sink Bowls
Corner Inserts
Leg Sockets
Basket Drains
Hand Sink Faucets
Quik-Wash™ Faucet Control
Intelli-Flo™ Electronic Faucets& Handwash Stations
PowerPulse™ Spray Valves
SINKS
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Air Dampers & Diffusers
Silicone Sealant
Canopy Hood LED Lighting
Grease Cups and Grease Drains
Cap Strip & Divider Bar
UL Fire Rated Grease Duct Access DoorsStainless Steel, Aluminum, Galvanized
Baffle Grease Filters & Spark Arrestor Filters
Quick-Tite Fittings & Hole Plugs
Grease InterceptorFan Hole Plug & Hinge Kit
COOKING HOODS
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Plate Casters • Stem CastersExpanding Fastener CastersRigid Casters • Brake Models
Universal Mounting Plate Models
Bumper Components
Thermometers
Concealed Cartridge Hinges
Evaporator Pans
CastersBreaker Strips
Shelf Clips and Pilasters
Custom Gasket Frames
Custom Handles
Custom Handles &Glass Rails
Pivot Hinges
Light Fixtures
Electronic Hinge
LatchesEdgemount Hinges
COOKING HOODS REFRIGERATION AND CASTERS
Edgemount Lift-Off Hinges, Spring Assisted Hinges
& Adjustable Hinges
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Door Closers
LED Lighting
Panel Fasteners
Electrical Components
Thermometers
Energy Efficient View Port
Locking Hasp w/Inside Release
Foot Treadle Latches, Handles & Inside Safety Releases
Type 316 S/SHinges & Latches
Vent Ports
WALK-IN REFRIGERATION
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Casters
Decorative Handles
Drawer Slides
Drawer Assembliesand Drawer Pans
Pulls & Handles
Hinges
Plastic & Stainless Steel Equipment Legs
Casters
Cash Drawers
Showcase/Task Lights
Slide/Rail Brackets
Glass Capping
Tray Slide Components
Shelf Brackets
Sneeze Guard Componentsand Glass Clamps
Custom Wire Shelving
DimmableShowcase/Task Lights
WALK-IN REFRIGERATION CAFETERIA AND CABINET HARDWARE
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HOT SIDE APPLICATIONS
Burners, Grates & Manifolds
Salamander Broiler BearingsGas Valves and Fittings
Handles & Stand-Offs
Control KnobsDoor Frame Assemblies
Equipment Legs
HOT SIDE COMPONENTS LED LIGHTING SOLUTIONS
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HOT SIDE APPLICATIONS
Recessed Mount LED Exhaust Hood Light
Surface Mount LED Exhaust Hood Light
Recessed Mount LED Perimeter Light
Recessed Mount Dimmable LED Down Light
COLD SIDE APPLICATIONS
4W LED E17 Tubular Filament Appliance Bulb
LED Motion Sensor Light
LED Appliance Bulb
LED Vapor-Tight Strip Light
Dimmable, Linkable LED Display Light
6W LED A19 FilamentAppliance Bulb
LED LIGHTING SOLUTIONS
Let Component Hardware build your components and subassemblies to reduce cost and improve profitability.
BUILDING COMPONENTS AND SUBASSEMBLIES TO YOUR DESIGN
We Can Help You...• Reduce labor costs
• Minimize inventory and obsolescence
• Take complexity out of manufacturing
• Reduce space/scrap/packaging
Besides supplying the individual component parts we are traditionally known for, we can also help you to design and manufacture complete assemblies and subassemblies to save you additional time and money.
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SUBASSEMBLIES SUBASSEMBLIES
Complete Assembly
Custom Parts & Subassembly
Standard Components
BUILDING COMPONENTS AND SUBASSEMBLIES TO YOUR DESIGN
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SUBASSEMBLIES
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Blower Fans
Transformers
Cooling Fans
Fan Motors
Fan Guards
Formany years, Component Hardware has been a trusted source for your individual component parts.Now,usingour samereliable factoriesandsupplychain,wecanbe trusted to furnishyouwithcomplexsubassemblies and complete assemblies to help you take additional cost out of your procurement andproductionprocesses.
CUSTOM PRODUCT CAPABILITIES CUSTOM PRODUCT CAPABILITIES
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Oven Thermostats
Heating Elements
Conveyer Belts
Spark Igniters
Oven/BBQ Grates & Grills
Handle Supports
CUSTOM PRODUCT CAPABILITIES
Features & Benefits•Easy retrofit to most existing pre-rinses – or available in a complete kit
•Uniquepulsingactioncreatesahighpressurestreampoweringoffdriedand bakedonfoodin LESS TIME (as low as 12 seconds*) with LESS WATER (upto58%lessvs.competitors*)
•3yearwarranty
•PatentPending
Allflowratesare@60psi*ResultsprovidedbyFisherNickel,Inc.FoodServiceTechnologyCenter
Cleans 43% Faster. Uses 58% Less Water*.
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PRE-RINSE SPRAY VALVE WITH GRIP
Model Number Rated Flow Spray Force
KLP50-0220-65 0.67gpm 4.5ozf
KLP50-0220-74 0.74gpm 4.9ozf
KLP50-0220105 1.05gpm 6.8ozf
KLP50-0220-12 1.22gpm 7.3ozf
KLP50-0220152 1.52gpm 10ozf
ELECTRONIC FAUCETSModel Number Power Description
KE19-1000-SC1 BatteryGooseneckWallMount
KE19-1100-SC1 AC/DC*
KE19-4000-SC1 BatteryGooseneckDeckMount
KE19-4100-SC1 AC/DC*
KE21-7005-CB1 BatteryLavatoryDeckMount
KE21-7105-CB1 AC/DC*
ELECTRONIC HANDWASH STATIONSThermostatic Mixing Valve Power Aerator
KE25-B031-CA1 Battery .5GPMPCASpray,VandalResistantKE25-B131-CA1 AC/DC*
KE25-B031-CB1 Battery 1.5GPMLaminarFlow,Antimicrobial,VandalResistantKE25-B131-CB1 AC/DC*
Electronic Faucets and Handwash Station
Introducing
Features & Benefits• 70%reductioninwaterconsumption
• Outstandingbatterylife–500,000cycleswhichisover11years
• Energy-efficient“latching”solenoid–onlyusespowertoopenandclose
• 20secondadjustableautomatictime-outfeature
• Reducedinstallationtime–compactpre-assembledcontrolhousing andconvenientall-inclusivepackaging
• Activeinfrared–nohuntingfor”hotspot”
• Optimizedsensoranglekeepswaterflowonhands–lesssplash
Conserve Water & Save Energy –
5 Month ROI $
SUPERIOR TECHNOLOGY FOR MORE SAVINGS
Pre-Rinse Spray Valves
PRE-RINSE SPRAY VALVE WITHOUT GRIP
Model Number Rated Flow Spray Force
KLP50-Y002-65 0.67gpm 4.5ozf
KLP50-Y002-74 0.74gpm 4.9ozf
KLP50-Y002105 1.05gpm 6.8ozf
KLP50-Y002-12 1.22gpm 7.3ozf
KLP50-Y002152 1.52gpm 10ozf
INNOVATIVE NEW PRODUCTS
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•CanpoweruptotwoelectricalappliancesperhingeusingtheULRecognizedintegratedconnector•Hingedesignallowsfortheuseofelectroniccomponents,suchasLEDlights,thermometersandheaterwires withinthedoorwhilestillpermittingeasydoorremovalwithouttools•48VDC/VAClowvoltagedesignissafeandenergyefficient •Patentedpivotingelectricalcontactconnectioneliminateswirefatigueandmovementduringdooroperation, whichcouldleadtofailure •Improvedbracketandcamdesignextendsthelifecycleofthehingeandminimizesdoorwobble– testedabove250,000cycleswhereonecycleisdooropenedandthenclosed •SamemountingholeconfigurationasourpopularR50-Serieshingeallowsforeasyretrofitapplications •Improvedcoverdesignreducesthechanceofthecovercomingoffinthefield •DieCastZamak®constructionwithpolishedchromefinish •Non-Handed–camisfieldreversibleforleftorrighthanddoorapplications •Adjustabletocompensateforgasketwear •HoldOpenFeature–dwellincamallowsdoortoremainopenat120-degreesforeasyloading/unloadingofproduct •OvercloseFeature–providesconstantdoorpressuretoinsureafullgasketseal •Patent9,970,224onmodelNo.R51-2000-CS
Allows use of electrical components, such as LED lights, digital thermometers and heater wires, in the door while still permitting the door to be removed without tools.
Ref. Model No. Description
A R51-2000 Hinge,Electronic,EdgemountLift-Off,NoSwitch
B R51-2000-RSHinge,Electronic,EdgemountLift-Off,w/PushButtonSwitch(2wirestorunoneaccessory)
C R51-2000-CSHinge,Electronic,EdgemountLift-Off,w/ConnectorSwitch(3wirestoruntwoaccessories)A B C
REVOLUTIONARY ELECTRONIC HINGE
INNOVATIVE NEW PRODUCTS INNOVATIVE NEW PRODUCTS
Worldwide Distribution:
150 Shields Court, Markham Ontario, L3R 9T5800-513-3078
1890 Swarthmore Avenue, Lakewood, NJ, 08701800-526-3694
www.componenthardware.com
NORTH AMERICA
COMPONENT HARDWARE SOUTHWESTPhone: 877-476-3700
COMPONENT HARDWARE WESTPhone: 800-227-3855
COMPONENT HARDWARE - CANADAPhone: 905-415-2280
HYMAN PODRUSNIK CO., INC.Phone: 877-853-4969
www.hphardwares.com
PEACHTREE DISTRIBUTING, INC.Phone: 800-333-5151www.pdiatlanta.com
CHG EUROPE B.V.Phone: (0)31-76-5968-699
(Continental Europe)www.chgeurope.nl
CHG KEIL TRADINGPhone: +86-21-6440-1211
(China & Asia)
DIE-PAT DIVISIONS LTD.Phone: +44 (0)1327 311144
(United Kingdom)www.die-pat.co.uk
DUNN ENTERPRISESPhone: 630-945-0128(Africa & Middel East)
INTERNATIONAL
E.D.A. INTERNATIONAL CORP.Phone: 305-669-1894
(Latin America, Mexico & Carribbean)www.edainternational.com
MBH INTERNATIONAL SALESPhone: 212-594-6700
(Asia Pacific & New Zealand)www.mbhinternational.com
FSM PTY. LTD.Phone: +61 (03)8645-2555
(Australia)www.fsm-pl.com.au
Your Global Source for Innovative Component Solutions.
