Automation Migration A Smooth way to Move from Legacy Applications to

Fully Integrated and Modular Automation Solutions

Totally integrated manufacturing solutions

Semiconductor & SolarSemiconductor & Solar AutomotiveAutomotive ChemistryChemistry

� MES and EES Solutions

� Vertical integration

� Shop Floor Automation

� ERP (SAP) integration

Munich

Dresden

Villach

Burghausen

Singapore

Malaysia

USA

© znt GmbH 2011 / Page 3

Build New - or - Refurbish

© znt GmbH 2011 / Page 4

Expectation

� Yield enhancement

� Quality Improvement

� Throughput

� Maintainability

� Lower TOC

Migration Project Key Parameters

� Cost

� Software License Cost

� Maintenance Cost

� Migration Cost

� Impact on production

� production interruption

� Process stability

© znt GmbH 2011 / Page 5

� Big Bang

� Parallel

� Step by Step

Migration Strategy

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Migration Concepts

Step by Step

�functional steps

�product by product steps

�by System

�by …xy…

Bridge Technology Examples

�SAP PI

�TIBCO

�BizTalk

�Individual programming

Move over scenario

�Analyse (monitoring only)

�run in parallel (passive mode)

�switch of old system

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MES Migration

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Mapping Levels of the Migration Bridge

� Message Mapping

� 1:1

� n:m

� Sequence Mapping / Flows

� Field Mapping

� Format, Type, Length, Optional, Variants

� Content Mapping

� Formats, Error Codes, Enumerations

Mapping

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EES Migration Concepts

Standards:

� E4 (SECS-I)

� HSMS, E5 (SECS-II)

� Interface A

� E54 Sensor / actor Interface (Modbus

and ProfiNet)

Interface Types

� SEMI Standard

� File

� SQL

Equipment

zip – znt integration platform for Data Collection

Sensors

Z.....box

Features

� Split SECS Interface to Host and EES

consumer with SECS interface (Y-

TAP)

� Split SECS Interface to Host and EES

consumer with Interface A (Interface A

emulation)

� Merge Sensor data (SEMI E54, OPC)

into SECS Interface to Host and EES

(inverse Y-TAP)

� Merge Sensor data into SECS

Interface to Host and split to EES

consumer with Interface A (X-TAP)

� Spool Data collection

� Customer specific EES consumer

interfaces

Configurations:

� Hardware box configuration

� Pure software configuration to run on

(virtual) server

� Pure Java, run on Windows, Linux, ….

SECS

Equipment

SECS

Data Collection solution

zbox

Sensors

BISTEL EES Suite, integrated by zbox

PeakPerformance™ Framework

Central EE DB

Central control and analysis Modules

eRMS eMPA ePMM

eFDC eSPC eR2R

PCS

eVMS

Z.....box

Equipment Sensors

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Equipment Integration

MESother..

ERP

RTD & RTSEES & RMS

znt Products in FAB Environment

Your contact at znt:

znt Zentren für Neue Technologien

GmbH, Mautnerstr. 268,

D-84489 Burghausen

Hans Mayer

COO

Office: +49 8677 9880-44

Mobil: +49 170 922 56 19

E-Mail: H.Mayer@znt.de

Gerald Rampf

Application & Sales

Mobil: +49 170 922 56 05

E-Mail: G.Rampf@znt.de

Web: www.znt-Richter.com

Thank you for your

Attention!

Thank you for your Thank you for your

Attention!Attention!

End: ? hMa+Ajo en

Hall 2, Booth 2050(Silicon Saxony)