Process Plants | Piping | Tanks | Steel Structures |...

Innovative concept of industry

Process Plants | Piping | Tanks | Steel Structures | Offshore

2 3www.kbpomorze.plInnovative concept of industry

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Innovative concept of industry

Our services

KB Pomorze Ltd was established in 2002 as an independent private company. Since then KB Pomorze has developed into a trusted and well-recognized brand. The company has an established reputation in the market as a specialist in engineering, procurement and mechanical construction works, contractor for refineries, petrochemical plants, handling and storage terminals, truck and train distribution facilities, transfer piping systems, power generation plants, offshore market and many more.

Within the range of operation, KB Pomorze provides mechanical, technological and structural solutions as well as turn-key developments for new-built, conversion, renovation and modernization projects. We also deliver very specialized repair services and shutdown works for domestic/international oil and gas and related industries. Moreover, we cope with unique tasks requiring sound engineering knowledge, target

understanding, unconventional and innovative approach.

The team consisting of high-class engineers with their wide experience, gained during challenging and difficult projects for our renowned domestic and international clients, are the real basis of our company. On the basis of our staff’s experience, KB Pomorze has created conditions for their constant development and improvement. Hiring only exceptionally good graduates of Technical University bringing a fresh look at technical and organizational aspects while mastering ‘Good Engineering Practice’ enables us to provide the best services to our clients.

The production capacity of our company consists of highly qualified employees at all levels who have at their disposal advanced tools, equipment and hardware, all constantly upgraded to deliver the best services possible.

Management

Bogdan Kowalski CEO, President of the Board

Artur Woronko National Market Director, Vice-president of the Board

Mateusz Leśniewicz International Market Director, Member of the Board

Wiesław Procki Financial Director, Proxy

Radosław Frankowski Quality Director, Proxy

Zbigniew Butkiewicz Engineering Manager, Proxy

Main ClientsThe largest domestic oil & gas companies such as: PKN ORLEN S.A., Płock | OLPP Sp. z o. o., Warszawa | GRUPA LOTOS S.A., Gdańsk LOTOS PETROBALTIC S.A., Gdańsk | TOTAL Polska Sp. z o.o., Warszawa | PERN „Przyjaźń” S.A., Gdańsk

• engineering

• construction

• modernization

• renovation

• repairs

• technical expertise

• General Contracting in the scope of:

• oil & gas, industrial and chemical plants

• steel structures

• pipelines

• tanks

• offshore industry

We offer our clients:


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General Contracting

Significant organisational potential together with wide experience of KB Pomorze’s management team, gained from a number of investment projects, are the real basis for turn-key developments and EPC contracting.


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Engineering, construction and moderization of the fuel terminals

Process plants

KB Pomorze Ltd offers construction and modernization of fuel terminals on a turn-key basis, including a complete investment process – from the design, through supervision in all branches to the commissioning and start-up.

We deliver complex process plants and production facilities, including steel structures, piping, tanks and process equipment, such as heat exchangers, stacks, heaters, boilers, columns and reactors, compressors, pumps and others, together with their auxiliary and internal outfit.


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Tanks PipingStorage and handling tanks for petrochemical and chemical industry are one of our fields of expertise. Our highly qualified staff, proper equipment and wide experience make us the best choice even for the most complex and demanding engineering constructions as well as modernization and renovation projects. High quality and technical standard of work performed by us are periodically reviewed by the Office of Technical Inspection.

We also offer temporary tanks – solution for storage of liquids necessary for the wells fracturing in the shale gas mining. Tanks of capacity up to 12 000 m3, for storing of technology water, are adapted to multiple installations in different locations. Other applications available providing individual engineering approach.

KB Pomorze Ltd offers complete construction of piping systems and transfer pipelines which is one of our fields of expertise. Thanks to our vastly experienced staff and advanced production equipment we are prepared to provide the full scope of fabrication and erection piping works within the whole range of materials and diameters in accordance with PED and ASME standards under the supervision of Notified Body or Classification Society. As in case of tanks, high quality and technical standard of work performed by us are periodically reviewed by the Office of Technical Inspection.


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Steel structures OffshoreSteel structures take part in almost every project in this industry, and therefore these are naturally included in our scope of offered services.

We provide construction, fabrication and installation services for the offshore production as well as drilling rigs, facilities and structures. We preferably deliver completely outfitted and tested modules or sections of equipment. We also provide hot tapping, heavy lifting and special repairs or modifications for existing offshore systems. In every case our main aim is to minimize the time necessary to complete the task onboard providing the best quality, safety and reliability.

Craneage:

• floating cranes up to 300 T available locally

• travelling crane at storage and fabrication area 10 T

• tower cranes to be assigned according to the project requirements

• hydraulic cranes up to 1000 T

• telescopic roto forklifts up to 21m and 5 T

• heavy lifting jack up system SUM-50

• heavy sections to be loaded by sliding onto pontoons – proved possibility 2000 T section


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New technology and development Heavy lift jack up system Sum-25, Sum-50

Hot taPPing roSomaK

KB Pomorze Ltd constantly develops and implements new technical solutions to improve and widen the scope of our service.

‘Rosomak’ – technology allowing to perform hot tapping into pressurized piping system often filled with flammable or toxic medium, without shutdowns. Technology utilizing drilling system has been developed and built by our engineers with special emphasis put on its safety. The system is flexible and proved with ‘tie-in’ up to 20 inch, still handy enough to operate in tight and remote areas.

ProteCtion From FaLLing For tHoSe WorKing on tanKerS

On a turn-key basis projects, KB Pomorze offers developed by its own designers system zB protection from falling for those working on rail or road tankers. The system meets requirements of the Minister of Labour and Social Policy of 26th September 1997 on general regulations and safety at work and requirements set out in EN 795.

Extractor is designed in the way that ensures efficient and safe servicing of heat exchangers.

references: tens of serviced heat exchangers, e.g. in Lotos refinery in Gdańsk.

Extractor

Modular sets of hydraulic remotely controlled supports allow in-place lifting of heavy steel constructions and equipment during erection, replacement or repairs for the required height. Technology allows to start the erection of storage tanks in opposite sequence – from the roof to the bottom, what improves safety during the building process.

Our experience and special equipment can also be used for:

• enlarging capacity of existing tanks,

• construction of the shell around existing tanks,

• modernization and repair of the tank bottom,

• renovation of the foundation below the existing tanks,

• modernization and repair of process plants or equipment.


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Inspection and NdT examination Post welding heat treatment

• visual testing (VT),

• penetrant testing (PT),

• magnetic testing (MT),

• ultrasonic testing (UT),

• leakproof tests (LT) of the joints welded using vacuum bubble method,

• measurement of delta ferrite content in the weld deposit of the joints welded using magnetic method with ferritoscope Fischer MP-30 (results in % or in FN value),

• measurement of steel material hardness with a dynamic method – with hardness testing machine Proceq EQUOTIP-2 (results in Vickers, Brinell or Rockwell scale),

• pressure tests with registration of pressure and temperature parameters using accurate measuring instruments.

Our QA/QC staff have authorization and competence certificates of UDT-CERT according to the standard PN-EN 473.

KB Pomorze Ltd offers complete heat treatment services using own:

• 12 channel, 70kVA Stork Copperheat units controlled with Advantage 3000 control processor (2008 production).

• 3 channel, 10kVA LMS mobile device equipped with invertor power supply – heat treatment can be performed on joints with difficult access.

Within the control of welding work, we conduct measurements and tests using professional measuring equipment:

We perform a wide spectrum of heat treatment for pipe and plate welding joints, such as but not limited to:

• stress relieving,

• welded joints of pipelines of petrochemical installations acc. to NACE, resistance requirements for Hydrogen Induced Cracking,

• preheating and heating before welding.

The staff performing heat treatment underwent professional training and has qualifications confirmed by the Welding Institute in Gliwice and the Office of Technical Inspection.


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Reference - main Projects

• Repair and upgrade of the storage tanks V=12.500m³ and V=1.000m³ in the tank terminal in Koluszki.

• Repair and upgrade of the storage tanks V=32.000m³ and 2 x V=10.000m³ in the tank terminal in Nowa Wieś Wielka.

• Design, engineering and delivery of an anti-fall protection system on the rail distribution terminal in the tank terminal in Rejowiec Poznański.

• Upgrade of the tank terminal in Dębogórze – development of distribution and a handling system for loading the fuels into the tanker ships.

• Repair and upgrade of the storage tank V=32.000m³ in the tank terminal in Koluszki.

• Major development and upgrade of a tank terminal in Chruściel.

• Design and construction of a fire protection system for 8 tanks with capacity 1.000 m3 and 2.000 m3 in the Fuel Terminal in Gutkowo.

• Repair and upgrade of storage the tanks V=12.500 m³ and V=1.000 m³ in the tank terminal in Koluszki.

• Development of the train distribution system in the tank terminal in Boronów.

• Upgrade and development of a fire-fighting system in the tank terminal in Koluszki.

• Major repair and upgrade of storage tanks in the tank terminals in Strzemieszyce, Skarżysko Kościelne, Dębogórze, Koluszki, Boronów.

• Engineering and erection of the two tanks with capacity V= 9.400m³ in the tank terminal in Emilianów – construction and mechanical works.

• Preparation of documentation and construction of the venting station pipelines R1 and R2 in the Fuel Terminal in Dębogórze.

• Engineering and erection of the two tanks with capacity V=10.000m³ in the tank terminal in Koluszki – construction and mechanical works.

• Design services - execution of projects and obtaining construction permits for the new-built storage tanks and pipelines in the tank terminals in Wola Rzędzińska, Dębogórze, Nowa Wieś Wielka, Kawice, Małaszewicze, Strzemieszyce.

• Development of the rail distribution terminal for tank terminal in Trzebież.

• Transferring supports of the anti-fall protection system to avoid collision with the newly built track No 105 in the tank terminal in Rejowiec Poznański.

• Replacement of roofs of three storage tanks with capacity 1 x V=5000m³ and 2 x V=2000m³ in the tank terminal in Koluszki.

• Upgrading and adaptation to the current regulations of 19 storage tanks in the tank terminals in Koluszki, Skarżysko Kościelne, Emiilianów.

• Upgrading and adaptation to the current regulations of 11 storage tanks in the tank terminals in Koluszki, Skarżysko Kościelne.

• Development of a lighting system and an anti-fall protection system at the rail distribution terminal in the tank terminal in Emilianów.

• Repair and corrosion protection of the tank bottom in Skarżysko Kościelne.

• Erection of the storage tank for alcohol of capacity V=2.000m³ in the tank terminal in Rejowiec Poznański.

• Loading facilities adaptation to the Office of Technical Inspection’s requirements, OLPP Fuel Terminals.

• New built truck distribution terminal in Gdańsk refinery – piping and mechanical contractor.

• New built asphalt processing plant „BITUROX” in Gdańsk refinery – piping and mechanical contractor.

• Upgrade of 850 and 500 units (Gasoil Hydrodesulphurysation) in Gdańsk refinery.

• Maintenance shutdown 2007 in Gdańsk refinery - piping and mechanical contractor.

• Piping and mechanical works in Gdańsk refinery.

• Major repair of the tank 1900 S-1 in Gdańsk refinery V=5000 m³.

• New built Amine Regeneration Unit (ARU) and Sour Water Stripper Unit (SWS) plants in Gdańsk refinery – piping and mechanical contractor within the framework of the 10+development program.

• Maintenance shutdown 2009 in Gdańsk refinery - piping and mechanical contractor..

• New built interconnection piping for the 10+ development program in Gdańsk refinery – piping and mechanical contractor.

• Construction of car loading facilities for diesel designed by Dipl.-Ing. SCHERZER GmbH – piping and mechanical contractor.

• Repair of the tank 2000 S-29 in Gdańsk refinery.

• Development and air-tight sealing of LOTOS Asfalt tanking terminals in Gdańsk refinery.

• Major repair of the aircoolers 1300 EA 23 B and F in Gdańsk refinery.

• Major repair of the heat exchangers 150-E15A/B and 150-E18A/B in Gdańsk refinery.

• EPC project - construction of the LPG tank with capacity of V=1710m3

• Mechanical work performed for tasks 5 and 6 of the project: “Increasing the production and sale of asphalt to 1.3 million tons / year.” Tasks performed in Lotos Asfalt Production Plant in Gdańsk.

• Major repair of the tank 2000 S-20 in Gdańsk refinery V=5000 m³.

• Erection of high-pressure pipelines for a transfer of high-methane natural gas between selected objects in Gdańsk refinery.

• Erection of the new thermal afterburner with equipment and piping, Lotos Asfalt Production Plant in Gdańsk.

• Modernization of a heating supply installation of asphalt plant no. 1000 in Gdańsk refinery.

• Pipeline 8” 093 P913 – supply from the plant to tanks in Gdańsk refinery.

• Repair of the condensate outlet system in Gdańsk refinery.

• Major repair of the tank 2000 S-21 of capacity V=5.000 m³ in Gdańsk refinery - turn-key project.

• Maintenance shutdown 2013 in Gdańsk refinery - piping and mechanical contractor.

• Heating gas pipeline at Lotos Asfalt plant in Gdańsk.

• Modernization of 2700-K2 boiler in heat and power generating plant in Gdańsk refinery.

• Modernization of 650-C4 column for desulphurization of dry gases from CDU/VDU installation in Gdańsk refinery.

• Modernization and development of the Fuel Base in Poznań - turn-key project.

• Major repair of the heat exchangers

• Erection of tank shells 5 x V=5.000m³ in the tank terminal in Świnoujście.

• Construction and mechanical works, including tanks’ modernization and measuring systems within modernization of the Fuel Terminal no. 61 in Gutkowo.

• Major redevelopment and upgrade of the tank terminal in Gdańsk – replacement of systems in all equipment and piping accompanied by major repairs of storage tanks while keeping the facility in service.

• Repair of the piping system and tanks for JET-A1 fuel in the tank terminal in Kraków Olszanica.

• Repair of the piping system and tanks for fuel handling tank farm in Kraków Olszanica.

• Major redevelopment and upgrade of the tank terminal in Gdańsk – replacement of systems in all equipment and piping accompanied by major repairs of storage tanks while keeping the facility in service.

• Piping erection works during the service shut-down of the Płock refinery.

• Major redevelopment and upgrade of tank terminal in Swinoujście – replacement of systems in all equipment and piping accompanied by major repairs of storage tanks while keeping the facility in service.

• Engineering and erection of two tanks with capacity V=10.000m³ for tank the terminal in Wrocław.

• Erection of the tanks No 26, 27, 28, and pipelines and the gas pendulum in the second part, “Expansion of tank terminal BP No. 111 in Wrocław”.

• Major redevelopment and upgrade of the tank terminal in Swinoujście.

• Repair of the tank Z-8 in the tank terminal in Ostrów Wielkopolski.

• Adjustment of the anti-fall system for safe operation in the EX zone in the tank terminals in Kraków Olszanica and Sokółka.

• Modernization of the heavy fuel oil C-3 installation in the Tank Terminal in Swinoujscie to increase its unloading capacity up to 4 shipments per day.

oLPP SP. z o.o. , WarSzaWa

Grupa LOTOS S.a., GdańSk

pETrOBaLTIC S.a., GdańSk

otHer CLientS

pkN OrLEN S.a., płOCk

• Oily water treatment plant for the production rig.

• Engineering and erection of the steam generation and heat tracing for gas preparation and compression system for the production rig.

• Mechanical and welding works on Baltic Beta and PG-1 platforms.

• Repair service of the foothrod for the rig jack-up system for the production rig on the Platform D/R Petrobaltic.

• Construction of the PG-1 Platform repair structure.

VoPaK• Erection of the tanks ( 2 x 20.000m³ + 4 x 10.000m³), Westport,

Amsterdam.

taLiSman energy• Various steel section/parts construction and outfitting for YME

Work Over Unit.

roKita• New built medium delivery installation from area of PKN Orlen

to PCC Rokita.

orLen LietuVa• Maintenance shutdown in 2010 – piping and mechanical contractor

for production installations.

PetroLot SP. z o.o., WarSzaWa • Erection of the tank V=3200m³ for the JET A-1 fuel in the airport tank

terminal in Warsaw.

pWIk Sp. z O.O., MIńSk MazOWIECkI• Repair of the biogas storage tank V=600m³ in the sewage treatment

plant in Mińsk Mazowiecki.

LpdS MOzyr „drużBa”, BIałOruś • Construction of the shell and water performance test for the

V=75.000m³ tank in the tank terminal in Mozyr Bielarus.

raFaKo S.a.• Absorber assembly using the SUM system within the investment

“Construction of Wet Flue Gas Desulfurization system at EDF Wybrzeże SA - Thermal Power Plant in Gdynia”

BnK PoLSKa• Preparation of documents, delivery, installation and monthly rental

for a period of four months and decommissioning of temporary mobile water tank adapted to hydraulic fracturing with a capacity of 10.000m3.

Grupa azOTy zakłady azOTOWE “pułaWy” S.a.• Modernization of 12 loading facilities for fuels.

pppp NafTOpOrT Sp. z O.O., GdańSk• Sea loading terminal for liquid fuels extension project – EPC

contract with piping amount of circa 1000m of DN350- DN500 piping.

totaL PoLSKa SP. z o.o.• Construction of the storage tank with capacity of V=3000m3 with

internal facilities.

All of those contracts were performed on a General Contractor, General Contractor of Investment or a Subcontractor basis.


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Integrated management system CertificatesHigh quality of the services provided by KB Pomorze Ltd is guaranteed by the UDT-CERT Certificate proving the implementation and application of the integrated management system, compliant with the following standards: PN-EN ISO 9001: 2009, ISO 14001: 2005, PN-N-18001 : 2004 in the range of: Design, manufacturing, assembly, repairs, overhaul and modernization of pipelines, vessels and steel structures, complete industrial installations with plant equipment and construction objects. General contracting. KB Pomorze Ltd applies the quality system in welding according to standard PN-EN ISO 3834-2:2007, certified by UDT-CERT

KB Pomorze Ltd has implemented the Factory Production Control of execution steel structures in classes EXC1, EXC2, EXC3, according to PN-EN 1090-1+A1:2012 and PN-EN 1090-2+A1:2012 in the system 2+, certified by Notified Body UDT-CERT.

KB Pomorze Ltd has achieved the following certificates and qualifications:

No. Type of certificate / qualification Issued byNo. of certificate /

gualification

1Certificate PN-EN ISO 9001:2009, PN-EN ISO 14001:2005, PN-

N-18001:2004UDT-CERT CSJB/165/2016

2 Certificate PN-EN ISO 3834-2:2007 UDT-CERT CSW/165/2016

3 Certificate of Conformity of Factory Production Control UDT-CERT 1433-CPR-0003

4Qualification for manufacturing of non-pressure and low-

pressure tanks and industrial pipelinesOffice of Technical Inspection UC-06-141-W/7-16

5Qualification for manufacturing in the range of assembly of

non-pressure and low-pressure tanksOffice of Technical Inspection UC-06-141-W/7-16

6Qualification for modernization of non-pressure and low-

pressure tanks, stationary pressure tanks, boilers and pipelinesOffice of Technical

InspectionUC-06-141-W/7-16

7Qualification for performing the repairs of non-pressure and low-pressure tanks, stationary pressure tanks, boilers and

pipelines

Office of Technical Inspection

UC-06-141-W/7-16

8UDT Approved Subcontractor in the scope of performing

laboratory testsCentral Laboratory of Technical Inspection

LBZ - 204/06

9Qualification for manufacturing, modernization and repair of equipment for loading and unloading transportation tanks

Transport Technical Inspection

TDT-W/M/N-84/15

10 Decision granting the attestation of test centerTransport Technical

Inspection1 / 2016

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Qualification for manufacturing, modernization and repair of equipment for loading and unloading transportation tanks and loading military weaponry and equipment of the Republic of

Poland armed forces

Military Technical Inspection

522-01/WDT/UCB/15

12Certificate of Qualification to the First Group of Large

EnterprisesInstitute of Welding 116/986/V/2015

13 Approval Certificate – welding Polish Register of Shipping TT/645/710401/15

14 Approval Certificate – NDT Polish Register of Shipping TT/738/710405/15

15 Approval Certificate - ferrite, hardness test Polish Register of Shipping TT/737/710405/15

16 Qualification to perform steel bridge structures Ministry of Infrastructure 12 / 14

17Qualification to installation and repair

of steel bridge structuresMinistry of Infrastructure 12 / M / 14

18Qualification to carry out tests of steel bridge

structuresMinistry of Infrastructure 13 / 14

19 Industrial Security Certificate I degree CONFIDENTIALThe Internal Security

AgencySBPK011615P

20 Industrial Security Certificate III degree NATO ConfidentialThe Internal Security

AgencySBPN011715C

21 Industrial Security Certificate III degree EU Confidential The Internal Security Agency SBPU011815

ISO 9001

ISO 14001

N 18001

ISO 3834

INSTITUTE OF WELDING POLISh REGISTER

OF ShIPPING

KBPomorze kbpomorzewww.kbpomorze.pl

ul. Sienna 50

80-605 Gdańsk

+48 58 343 23 20

+ 4858 342 16 20

+ 48 58 343 23 21

[email protected]

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