Process Industry Data Integration Strategies

Process Industry Data Integration Strategies

Jehu T. Burton

PELC 2006

June 7, 2006

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Copyright © 2006 DuPont.

The Vision of DuPont

To be the world’s most dynamic science company,

creating sustainable solutions essential

to a better, safer, healthier life

for people everywhere.

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Facility Data Management

$

BusinessPlanning

Facility Planning

ProjectPlanning

Operations &Maintenance

Construction

Design

EngineeredEquipmentProcurement

FieldMaterialProcurementProcess

Renewal

ProcessDevelopment

Equipment Reliability

Process Conditions

Facility Process

Automated data flow

Accessible data for

everybody

Eliminate redundant

input of data

Increased UPtime

Improved Productivity

Increased speed of

execution

Interoperability

SAP

MicroStationMicroStationAspen+

Icarus

PDMS

Meridium

MRO Procurement

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Offline Access

SAP

KBase

Pro-E

Aspen+

Icarus

MeridiumPDMSMicroStation

Documentum

Islands of Automation

Little Connectivity

Hard to find data

Many user Interfaces

DuPontOperations

DuPontOperations

DuPont Maintenance

DuPont Maintenance SuppliersSuppliersDuPont

EngineeringDuPont

Engineering

Vantage

EquipmentData P&ID

DataMaintenance

Data

EngineeringDocuments

& Plant Drawings

Online Access

Manual Input of data InfoPlus

Setcim

OperatingData

Global User Community

Current View - ApplicationCurrent View - Application CentricCentric

AspectP&ID

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Standarized configuration processes

Spare Parts List

3-D Plant Models

Reliability Information

P&IDData

Equipment List

Simulation Models

Cost Information

Contracts

Schedules

Equipment Specs

Operating Conditions

Drawings

Online Access

Common User Interface

IncreasedUPtime

Faster Cycle Time

Higher Productivity

Automated Data Flow

Process Control

Offline Access

Future View - InformationFuture View - Information CentricCentric

DuPontOperations

DuPontOperations

DuPont Maintenance

DuPont Maintenance SuppliersSuppliersDuPont

EngineeringDuPont

Engineering

Global User Community

Backend: Transaction/SAP, Business content/data, Internal collaboration/Lotus Notes

Applications: repository of shared andbusiness specific

Shared content and data repository

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The DuPont Data Integration Landscape

AspenTech Engineering

Suite

Aveva Engineering

Suite

SAP

Meridium

Engineering Operations Maintenance

Enterprise/Finance

Automation & Process Control Systems

Supplier Information

Process Modeling & Estimating

Design

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The Data Model Problem


Suite

Aveva Engineering

Suite

SAP Meridium

Every one of these applications has a different data model

It is difficult to transfer basic equipment information:• Asset number (tag information)• Equipment classification (equipment name)• Subset of equipment attributes

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Where is the train heading?


Suite

Aveva Engineering

Suite

SAP Meridium

We are building a transcontinental railroad and we need to make incremental decisions so that the trains connect.

We need an industry strategy map!

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Industry Issues

• We have multiple industry integration strategies.

• We use multiple application providers that do not interoperate.

• We can longer afford proprietary or individual company solutions.

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Conclusions

• We need a Process Industry data integration strategy.

• We need to align around a set of data standards.

• We need to work together to be successful.

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Process Industry Data Integration Workshop – August 8 & 9, 2005

Workshop Objective:

How can we accelerate achieving integrated digital information for process industry facilities?

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Workshop Attendees

Robin Benjamins – Bechtel Bart Neighbors – ConocoPhillips

Ewan Botterill – Intergraph Mark Palmer – NIST

Jehu Burton – DuPont Onno Paap – Fluor

Andy Bush – KBR/Halliburton Sylvia Rappenecker – Dow Chemical

Manoj Dharwadkar – Bentley Sys Dalip Sud – Shell Global Solutions Int’l

Kristine Fallon – KFA Inc. Tom Teague – ePlantData

Elizabeth Fowler – SAP Nicole Testa – FIATECH

Son Huynh – IBM Alan Tough – ConocoPhillips

Ric Jackson – FIATECH Robert Trosper – ConocoPhillips

Sue Jones – Merck Magne Valen-Sendstad – POCS Caesar

Adrian Laud – Noumenon Paul van Exel – USPI-NL

Andy McBrien – AspenTech Ray Walker – DuPont

Neil McPhater – Aveva Phil Yewdall – Aker Kvaerner

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Workshop Accomplishments

• Alignment of views and a sharing of data integration knowledge.

• Relationship building between North American and European experts.

• Greater understanding and status of the relevant international standards and the management/infrastructure process, AEX project, and XMpLant.

• Comparison and analysis of existing data integration solutions.

• A path forward agreed to by attending owner operators, EPC contractors, software suppliers, and consortia including goals, strategy and project plans addressing priorities and logical sequence of future activities.

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Point-to-Point Mapping

App 2 Input File Format

Application 1 Application 2Map

Map

App 1 input File Format

• Advantages

Easy to understand & implement (lowest one-off cost)

Usage-driven exchanges (only exchange what you need)

• Limitations:

Expensive: number of interfaces scales increases with the square of the number of applications, N

Difficult to maintain as software versions change Courtesy of Tom Teague, ePlantData

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Point-to-Point Mapping

Application A

Application B

Application C

Application D

Application I

Application H

Application G

Application F

Application J

Application E

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Common Format Mapping

Common

File Format

Application 1 Application 2

Map Map

or Database

Common

File Format

Application 1 Application 2

Map Map

or Database

• Advantages

Software-neutral data exchange & archival format

Number of interfaces scales linearly with number of applications, N

Usage-driven exchanges

• Limitations:

Requires agreement on common format

Need common industry entity to define and maintainCourtesy of Tom Teague, ePlantData

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Application A

Application B

Application C

Application D

Application I

Application H

Application G

Application F

Application J

Application E

Common Data Format

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Data Integration Strategy Comparison

Application A

Application B

Application C

Application D

Application I

Application H

Application G

Application F

Application J

Application E

Application A

Application B

Application C

Application D

Application I

Application H

Application G

Application F

Application J

Application E

Common Data

Format

• Enterprise Level Solution

• Lower Cost to Maintain

• Cost Prohibitive at Enterprise Level

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Aveva Vantage PE ISO 15926 DSAP

Pump Pump Pump

Gear Reducer

GearboxGearbox

HVAC Unit HVAC System

HVAC

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Current Status

• August Workshop strategy embraced by FIATECH Technology Roadmap, Lifecycle Data Management and Information Integration Team.

• Dow, DuPont, and Shell Press Release issued January 18, 2006 representing 15 companies and international bodies.

• New FIATECH project to accelerate deployment of ISO 15926 in support of August 2005 Data Integration Workshop.

• Huge interest at daratechPLANT2006 Conference, January 23 – 25, 2006 in Houston, TX.

• Building industry consensus and support for ISO 15926 adoption.

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Accelerating Deployment of ISO 15926

Project Goals

• Aligned with the Process Industry “Data Integration Workshop”

• Standard-based neutral platform for lifecycle information between different computer systems exchange sharing integration hand-over

Deliverables

• Tested Open Source ISO 15926-7 compliant integration software that can be used as basis for commercial developments

• Evergreen Internet-based online library of ISO 15926-4 providing a Single Global Source of reference data core classes and object information models

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ISO 15926 Work-in-Progress Database

ISO15926

15926RDS

Certified

WIP

ISO 15926

Contributor

Domain Expert Approved

ISO MA Certified

FIATECH

IIP

User

Contributor Transfer

WIP15926

Process Industry Data Integration Strategies

Documents

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